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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 271 records · Page 15

Greenhouse gases, Regulated Emissions, and Energy use in Technologies Model ® (2023 .Net)

To fully evaluate energy and emission impacts of advanced vehicle technologies and new transportation fuels, the fuel cycle from wells to wheels and the vehicle cycle through material recovery and vehicle disposal need to be considered. Sponsored by the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE), Argonne has developed a full life-cycle model called GREET (Greenhouse gases, Regulated Emissions, and Energy use in Technologies). It allows researchers and analysts to evaluate various vehicle and fuel combinations on a full fuel-cycle/vehicle-cycle basis. The first version of GREET was released in 1996. Since then, Argonne has continued to update and expand the model. GREET.Net provides the user with an easy to use and fully graphical toolbox to perform life cycle analysis simulations of alternative transportation fuels and vehicle technologies in a matter of a few clicks. It provides a comprehensive, life-cycle-based approach to compare the energy use and emissions of conventional and advanced vehicle technologies. The tool includes the data of both fuel-cycle (fuel production and vehicle operation) and vehicle-cycle (vehicle material recovery and production, vehicle component fabrication, vehicle assembly, and vehicle disposal/recycling). This public domain model is available free of charge for anyone to use.

Wang, Michael↗

Hydrogen Fuel Cell Electric Vehicle Tunnel Safety Study

Several jurisdictions with critical tunnel infrastructure have expressed the need to understand the risks and implications of traffic incidents in tunnels involving hydrogen fuel cell vehicles. A risk analysis was performed to estimate what scenarios were most likely to occur in the event of a crash. The results show that the most likely consequence is no additional hazard from the hydrogen, although some factors need additional data and study to validate. This includes minor crashes and scenarios with no release or ignition. When the hydrogen does ignite, it is most likely a jet flame from the pressure relief device release due to a hydrocarbon fire. This scenario was considered in detailed modeling of specific tunnel configurations, as well as discussion of consequence concerns from the Massachusetts Department of Transportation. Localized concrete spalling may result where the jet flame impinges the ceiling, but this is not expected to occur with ventilation. Structural epoxy remains well below the degradation temperature. The total stress on the steel structure was significantly lower than the yield stress of stainless steel at the maximum steel temperature even when the ventilation was not operational. As a result, the steel structure will not be compromised. It is important to note that the study took a conservative approach in several factors, so observed temperatures should be lower than predicted by the models.

08 HYDROGEN↗

Research reactor plate fuel multi-physics hotspot model for the HFIR

Ongoing development of a multi-physics hotspot model for nuclear research reactor plate fuel is presented with a focus on the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL). The background of plate fueled research reactors in general and the HFIR in particular are discussed along with the need to convert from high enriched uranium (HEU) to low enriched uranium (LEU) fuel, which drives the need to improve the analysis capability of fuel thermal-fluid performance. HFIR HEU fuel plate fabrication is described to explain the origin of fuel segregations and cladding non-bonds that currently contribute to the hotspot flux peaking factors. Previous efforts at modeling hotspots caused by these defects are reviewed and areas for improvement associated with high resolution multi-physics simulation are identified. Modes of heat transfer through non-bonds, including thermal contact conductance, are examined. Conjugate heat transfer over hotspots is also explored to high resolution up to and through the wall boundary. The challenges associated with multi-physics verification and validation (VV), particularly the requirements beyond VV 20, are presented. An approach to Validation within the limits of existing data for conduction heat transfer through the fuel plate, and convection into the cooling fluid is set forth. Preliminary simulations are presented assessing hot spot modeling approaches for contact conductance, and fluid turbulence modeling within COMSOL. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Fluoride-Cooled High-Temperature Pebble-Bed Reactor Reference Plant Model Updates

This work presents the latest improvements to, and investigations performed with, the Fluoride-Cooled High-Temperature Pebble-Bed Reactor reference plant models for the United States Nuclear Regulatory Commission. These models, developed with the Comprehensive Reactor Analysis Bundle, or BlueCRAB, serve as the foundation for the future development of detailed design evaluation models based on license applications. BlueCRAB is the code suite proposed for non-light-water reactor systems safety analyses, and it incorporates various simulation tools developed by the Nuclear Energy Advance Modeling and Simulation program, including the Griffin code for reactor physics, the Pronghorn and SAM codes for core thermal fluids, the BISON code for solid conduction and fuel performance, and the SAM code for system analysis. The primary objective of this work is to assess the level of readiness of BlueCRAB for modeling fluoride-cooled high-temperature pebble-bed reactors. We first developed numerical models in BlueCRAB that include the key physics for this technology, ensuring an adequate level of fidelity for modeling the core performance during accident scenarios. This was followed by simulation of transient scenarios, two loss-of-forced-cooling events (one protected and one unprotected), and two control rod withdrawal events (one delayed and one prompt supercritical reactivity insertion). The analysis includes comparisons between the 2-D thermal fluid porous media models in Pronghorn and SAM, comparisons between coupled Pronghorn-Griffin and coupled SAM-Griffin models for two loss-of-forced cooling events and one control rod withdrawal event, and comparisons between SAM single-solve and domain-overlapping approaches for multi-scale thermal fluid coupling. In addition, we performed comparisons between 3-D, 2-D, and 0-D neutronic models for the two control rod withdrawal scenarios with Pronghorn-Griffin. The results show that the BlueCRAB models led to physically intuitive solutions for the scenarios examined. The changes in the various scalar and vector fields such as the neutron flux, power, temperatures, densities, pressures, and velocities are all within the expected ranges, and their distributions can be explained from the system response of the transients and the geometric and material variations. Several comparisons suggest that the porous media models in Pronghorn and SAM can lead to similar solutions, even though they are based on different methodologies. The simulations demonstrate that there are differences between the various levels of fidelity, and it is advisable to have flexible tools that can cover the breadth and depth of needs that may arise in future technical evaluations. We believe that BlueCRAB’s capabilities represent a significant asset for confirmatory analyses aimed at resolving important safety questions.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Comparison of Mixing Characteristics for Several Fuel Injectors at Mach 8, 12, and 15 Hypervelocity Flow Conditions

CFD analysis is presented of the mixing characteristics and performance of three fuel injectors at flight Mach numbers of 8, 12, and 15. The Reynolds-averaged simulations (RAS) were carried out using the VULCAN-CFD solver. The high Mach number flow conditions match those of the experiments conducted as a part of the Enhanced Injection and Mixing Project (EIMP) at the NASA Langley Research Center. The EIMP aims to investigate scramjet fuel injection and mixing physics, improve the understanding of underlying physical processes, and develop enhancement strategies relevant to flight Mach numbers greater than 8. The injectors include a fuel placement device, a strut, and a fluidic vortical mixer, a ramp. These fuel injectors accomplish the necessary task of distributing and mixing fuel into the supersonic cross-flow, albeit via different strategies. For comparison, a flush-wall injector is also included. This type of injector generally represents the simplest method of introducing fuel into a scramjet combustor. The three injectors represent the baseline configurations of the EIMP experiments. The mixing parameters of interest, such as mixing efficiency and total pressure recovery, are computed from the RAS and compared for the three flight conditions and injector configurations. In addition to mixing efficiency and total pressure recovery, the combustion efficiency and thrust potential are also computed for the reacting simulations. Plotting the total pressure recovery and thrust potential as a function of mixing efficiency provides added insight into critical aspects of combustor performance as the flight condition and injector type are varied.

Shenoy, Rajiv R.↗

Incorporating geological structure into sensitivity analysis of subsurface contaminant transport

Simulating subsurface contaminant transport at the kilometer-scale often entails modeling reactive flow and transport within and through complex geologic structures. These structures are typically meshed by hand and as a result geologic structure is usually represented by one or a few deterministically generated geological models for uncertainty studies of flow and transport in the subsurface. Uncertainty in geologic structure can have a significant impact on contaminant transport. In this study, the impact of geologic structure on contaminant tracer transport in a shale formation is investigated for a simplified generic deep geologic repository for permanent disposal of spent nuclear fuel. An open-source modeling framework is used to perform a sensitivity analysis study on transport of two tracers from a generic spent nuclear fuel repository with uncertain location of the interfaces between the stratum of the geologic structure. The automated workflow uses sampled realizations of the geological structural model in addition to uncertain flow parameters in a nested sensitivity analysis. Concentration of the tracers at observation points within, in line with, and downstream of the repository are used as the quantities of interest for determining model sensitivity to input parameters and geological realization. Finally, the results of the study indicate that the location of strata interfaces in the geological structure has a first-order impact on tracer transport in the example shale formation, and that this impact may be greater than that of the uncertain flow parameters.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Analysis of fuel system technology for broad property fuels

An analytical study was performed in order to assess relative performance and economic factors involved with alternative advanced fuel systems for future commercial aircraft operating with broad property fuels. Significant results, with emphasis on design practicality from the engine manufacturer' standpoint, are highlighted. Several advanced fuel systems were modeled to determine as accurately as possible the relative merits of each system from the standpoint of compatibility with broad property fuel. Freezing point, thermal stability, and lubricity were key property issues. A computer model was formulated to determine the investment incentive for each system. Results are given.

Coffinberry, G. A.↗

Methodology for predictive testing of fuel cells

A perturbation testing method has been developed and tested for predictive testing of fuel cells. This method involves application of small changes to the operating conditions of the cell in a predetermined sequence. The resultant response of the cell is then measured and statistically correlated with the corresponding test conditions. This method has been applied to the phosphoric acid fuel cell, and the effect of operating and cell-component variables on cell-performance degradation has been studied. A strong effect of the cell temperature and cathode potential on fuel-cell-performance degradation has been observed. A cell-performance degradation model has been formulated, and the unknown parameters in the model have been estimated by a regression analysis of the experimental data. A reasonable agreement between the fuel cell performance predicted by this model (derived from the perturbation experiments) and the unperturbed test data supports fthe applicability of the perturbation method.

Patel, D. N.↗

Enrichment Penalty for Molybdenum Cladded Accident Tolerant Fuel

A tri-layered fuel cladding has been proposed as an enhanced accident tolerant fuel (EATF) design. The EATF cladding has an inner layer of zirconium alloy, a layer of molybdenum, and an outer layer of zirconium alloy. Due to its high melting point, high temperature creep resistance, and improved resistance to steam corrosion, the molybdenum layer will better tolerate a loss of active coolant accident than the standard single layer zircaloy cladding currently in use. The addition of the molybdenum layer to the cladding, however, has a deleterious effect on the fuel management due to the high thermal neutron capture cross section of Mo{sup 95}. This negative reactivity effect must be counterpoised by increasing the fuel enrichment in order to maintain a constant cycle length. This work presents a prima facie quantification of the enrichment increase required to maintain cycle length for a standard PWR 3 x 18 month cycle. The quantification of the required enrichment increase is necessary in order for a more thorough financial analysis to be performed for the prospective new fuel design. (author)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Some advantages of methane in an aircraft gas turbine

Because liquid methane may be obtained from existing natural gas sources or produced synthetically from a range of other hydrocarbon sources (coal, biomass, shale, organic waste), it is considered as an aviation fuel in a simplified cycle analysis of the performance of a turboprop engine intended for operation at Mach 0.8 and 10,688 m altitude. Performance comparisons are given for four cases in which the turbine cooling air is either not cooled or cooled to -111, -222, and -333 K, and the advantages and problems that may be expected from direct use of the cryogenic fuel in turbine cooling are discussed. It is shown that while (1) methane combustion characteristics are appreciably different from those of Jet A fuel and will require the development of different combustor designs, and (2) the safe integration of methane cryotanks into transport aircraft structures poses a major design problem, a highly fuel-efficient turboprop engine fueled by methane appears to be feasible.

Graham, R. W.↗

Mechanistic materials modeling for nuclear fuel performance

Fuel performance codes are critical tools for the design, certification, and safety analysis of nuclear reactors. However, their ability to predict fuel behavior under abnormal conditions is severely limited by their considerable reliance on empirical materials models correlated to burn-up (a measure of the number of fission events that have occurred, but not a unique measure of the history of the material). In this paper, we propose a different paradigm for fuel performance codes to employ mechanistic materials models that are based on the current state of the evolving microstructure rather than burn-up. In this approach, a series of state variables are stored at material points and define the current state of the microstructure. The evolution of these state variables is defined by mechanistic models that are functions of fuel conditions and other state variables. The material properties of the fuel and cladding are determined from microstructure/property relationships that are functions of the state variables and the current fuel conditions. Multiscale modeling and simulation is being used in conjunction with experimental data to inform the development of these models. Finally, this mechanistic, microstructure-based approach has the potential to provide a more predictive fuel performance capability, but will require a team of researchers to complete the required development and to validate the approach.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Demand Driven Cycamore Archetypes

Future nuclear fuel cycle options may present advantages over today’s once-through fuel cycle. Nuclear fuel cycle simulation tools assess the performance of those fuel cycles as well as the dynamics of long-term technology transitions. In many nuclear fuel cycle simulation tools, it has historically been the responsibility of the user to manually define facility deployment schemes and all facility parameters. While this is straightforward in simple fuel cycles, transitions from one fuel cycle to another can be more complex. In particular, deployment schemes for supportive fuel cycle facilities beyond the reactor become complex if the analyst desires to avoid gaps in the nuclear fuel and power supply chain during those transition scenarios. As nuclear fuel cycle analysis approaches questions regarding the feasibility and performance of the deployment schemes and technology choices during technology transition, automation of this historically manual process is necessary. The main objective of this work was to develop and demonstrate Cyclus automation capabilities toward key nuclear fuel cycle transition scenarios. While deploying reactors to meet power demand is trivial, and existed in the earliest versions of CYCLUS, automated, predictive deployment and decommissioning of other facilities is more complex. These include mining, milling, enrichment, fuel fabrication, reprocessing, and others. For example, a balanced closed fuel cycle may require ensuring that there is enough fast reactor fuel for their operation and may drive deployment of a fleet of light water reactors. This concern comprises the main challenge that drove the project effort. The Demand-Driven Cycamore Archetype project (NEUP-FY16-10512) aimed to develop CYCAMORE demand-driven deployment capabilities and thereby automate transition scenario definition. The developed software package, d3ploy, in the form of a CYCLUS Institution agent, deploys Facilities to meet the front-end and back-end demands of the fuel cycle. The University of South Carolina and the University of Illinois applied multiple algorithmic approaches to this challenge. This project developed an in situ demand-driven development schedule calculation through non-optimizing, deterministic-optimizing, and stochastic-optimizing algorithms as CYCLUS archetypes and demonstrated these new archetypes in program-supporting fuel cycle transition scenarios. Both objectives were achieved. This report documents the results and deliverables obtained toward these achievements in detail.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Performance Analysis of Aerocapture Systems for Uranus Orbiters

A Uranus orbiter and probe mission is the highest priority science mission of the current decade. Aerocapture can be employed to support these missions by enabling shorter interplanetary trajectories and requiring less fuel for orbit insertion. This paper investigates the trajectory design and performance analysis of Uranus aerocapture using an MSL-derived aeroshell design. The trajectory tradespace for Uranus aerocapture is investigated to understand the relationship between interplanetary arrival speed and aeroshell aerodynamics to controllability. A 3 degree-of-freedom simulation framework is developed to assess the performance of bank angle fully numerical predictor-corrector aerocapture guidance. A series of Monte Carlo sensitivity studies are conducted to assess the effects that arrival navigation, arrival speeds, and atmosphere knowledge have on the aerocapture robustness and performance. The results suggest that bank angle modulation is a feasible option for Uranus orbit insertion where aerocapture can reduce transit times by 40% and save 1950 kg in propellant mass.

Rohan G. Deshmukh↗

Performance Analysis of Aerocapture Systems for Uranus Orbiters

A Uranus orbiter and probe mission is the highest priority science mission of the current decade. Aerocapture can be employed to support these missions by enabling shorter interplanetary trajectories and requiring less fuel for orbit insertion. This paper investigates the trajectory design and performance analysis of Uranus aerocapture using an MSL-derived aeroshell design. The trajectory tradespace for Uranus aerocapture is investigated to understand the relationship between interplanetary arrival speed and aeroshell aerodynamics to controllability. A 3 degree-of-freedom simulation framework is developed to assess the performance of bank angle fully numerical predictor-corrector aerocapture guidance. A series of Monte Carlo sensitivity studies are conducted to assess the effects that arrival navigation, arrival speeds, and atmosphere knowledge have on the aerocapture robustness and performance. The results suggest that bank angle modulation is a feasible option for Uranus orbit insertion where aerocapture can reduce transit times by 40% and save 1950 kg in propellant mass.

Rohan Deshmukh↗

Status PIE Report on Legacy EBR-II and FFTF Metallic Fuel Experiments

A long term research focus of the US Department of Energy (DOE) Advanced Fuels Campaign (AFC) is to investigate technologies that can allow for increased actinide utilization in nuclear fuel for fast neutron spectrum reactors. In order to reach these goals, many experimental campaigns have been tested in an approximated fast reactor neutron spectra at the Idaho National Laboratory Advanced Test Reactor (ATR) in order to study the performance of metallic, nitride, ceramic and advance fuel forms. In addition and complementary to ATR testing, systematic characterization of experiments irradiated in true fast reactors are performed in order to assess ATR in qualifying fast reactor fuel. For this purpose, complementary postirradiation examinations (PIE) are performed on several metallic fuel pins previously irradiated in the EBR II. Advanced PIE techniques developed since the initial PIE of EBR II samples in the 1980’s have been applied in new examinations of irradiated samples during past EBR-II operations. The EBR-II metallic fuel pins analyzed in this report are X501 G591, an early minor actinide-bearing metallic fuel alloy; X430-T653, a U-19Pu-10Zr metallic fuel alloy with a larger diameter compared to EBR-II driver fuel, and more prototypic of future commercial fast reactors; X521-G594, a unique experiment to test the feasibility to burn weapon grade Pu without reprocessing; X496 CL47&CL39 from a long-life metallic fuel experiment with the goal to reach very high burnup; and X486-J555 a U-10Zr Mk-IIIA qualification fuel test that will serve as first of a kind “modelling driven PIE.” These legacy pins were evaluated against the historical fuel performance of previously irradiated fuel from literature. Fuel performance was investigated through a suite of PIE techniques including neutron radiography, gamma spectrometry, dimensional inspection, fission gas release measurements, chemical burnup analysis, optical microscopy, and advance microscopy. So far, the PIE campaign revealed fuel performance and characteristics that are generally in line with literature or EBR-II experience. Some exceptions are present, and they are directly discussed in this report.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗