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At least 271 records · Page 15

Creep fatigue life prediction for engine hot section materials (isotropic): Two year update

Requirements for increased durability of gas turbine hot section components have placed a greater degree of importance on accurate structural analysis and life prediction. Various life prediction approaches for high temperature applications were investigated. Basic models were selected and developed for simple-cycle, isothermal loading conditions. Models will be developed which address thermomechanical cycling, multiaxial conditions, cumulative loading, environmental effects, and cyclic mean stress. Verification tests of models will be conducted on an alternate material and coating system.

Moreno, V.↗

Creep fatigue life prediction for engine hot section materials (isotropic)

The first two years of a two-phase program aimed at improving the high temperature crack initiation life prediction technology for gas turbine hot section components are discussed. In Phase 1 (baseline) effort, low cycle fatigue (LCF) models, using a data base generated for a cast nickel base gas turbine hot section alloy (B1900+Hf), were evaluated for their ability to predict the crack initiation life for relevant creep-fatigue loading conditions and to define data required for determination of model constants. The variables included strain range and rate, mean strain, strain hold times and temperature. None of the models predicted all of the life trends within reasonable data requirements. A Cycle Damage Accumulation (CDA) was therefore developed which follows an exhaustion of material ductility approach. Material ductility is estimated based on observed similarities of deformation structure between fatigue, tensile and creep tests. The cycle damage function is based on total strain range, maximum stress and stress amplitude and includes both time independent and time dependent components. The CDA model accurately predicts all of the trends in creep-fatigue life with loading conditions. In addition, all of the CDA model constants are determinable from rapid cycle, fully reversed fatigue tests and monotonic tensile and/or creep data.

Moreno, Vito↗

Constitutive modeling for isotropic materials

The objective is to develop a unified constitutive model for finite element structural analysis of turbine engine hot-section components. This effort constitutes a different approach for non-linear finite-element computer codes which have heretofore been based on classical inelastic methods. The unified constitutive theory to be developed will avoid the simplifying assumptions of classical theory and should more accurately represent the behavior of superalloy materials under cyclic loading conditions and high temperature environments. During the first two years of the program, extensive experimental correlations were made with two representative unified models. The experiments were both uniaxial and biaxial at temperatures up to 1093 C (2000 F). In addition, the unified models were adopted to the MARC finite element code and used for stress analysis of notched bar and turbine blade geometries.

Lindholm, Ulric S.↗

Constitutive modeling for isotropic materials

Constitutive theories were evaluated against a large uniaxial and multiaxial data base that was generated as part of this work. The experimental approach was to determine the constitutive behavior of Rene 80 under a multitude of conditions that are important in the design of gas turbine blades and vanes. The experimental and analytical goals of this program were successfully accomplished. A new multiaxial constitutive model which can represent the complex nonlinear high temperature behavior of Rene 80 was developed. The model was extensively verified on data at several temperatures.

Ramaswamy, V. G.↗

Creep fatigue life prediction for engine hot section materials (isotropic): Third year progress review

This program is designed to investigate fundamental damage processes, identify modeling strategies, and develop practical models which can be used to guide the early design and development of new engines and to increase the durability of existing engines. A review is given of the base program, completed in 1984, which included the comparison and evaluation of several popular high-temperature life prediction approaches as applied to continuously cycled isothermal specimen tests. The option program, of which one year is completed, is designed to develop models which can account for complex cycles and loadings, such as thermomechanical cycling, cumulative damage, multiaxial stress/strain rates, and environmental effects.

Nelson, Richard S.↗

Development of a unified constitutive model for an isotropic nickel base superalloy Rene 80

Accurate analysis of stress-strain behavior is of critical importance in the evaluation of life capabilities of hot section turbine engine components such as turbine blades and vanes. The constitutive equations used in the finite element analysis of such components must be capable of modeling a variety of complex behavior exhibited at high temperatures by cast superalloys. The classical separation of plasticity and creep employed in most of the finite element codes in use today is known to be deficient in modeling elevated temperature time dependent phenomena. Rate dependent, unified constitutive theories can overcome many of these difficulties. A new unified constitutive theory was developed to model the high temperature, time dependent behavior of Rene' 80 which is a cast turbine blade and vane nickel base superalloy. Considerations in model development included the cyclic softening behavior of Rene' 80, rate independence at lower temperatures and the development of a new model for static recovery.

Ramaswamy, V. G.↗

Predicted and measured strain responses of isotropic panels to base excitation

The accuracy of classical linear theory for predicting acceleration and strain for cantilevered and Clamped-Free-Clamped-Free (C-F-C-F) panels excited through the base is studied. Aluminum, steel and titanium plates of various dimensions and thicknessess were vibration tested, using a broadband random signal applied through a shaker mounting fixture. The strains were measured at 9 locations on the cantilevered panels and at 5 locations on the C-F-C-F panels. Predictions were based on the Ritz method. The measured accelerations of the base were input to the analysis for the forcing function. Comparisons between predicted and measured strain acceleration spectra were within an average error of 20 percent for both the cantilevered and C-F-C-F panels.

Lyle, Karen H.↗

Numerical simulation of homogeneous, isotropic, compressible turbulence

A new numerical algorithm is developed and applied to the direct simulation of compressible, homogeneous turbulent flows at low Mach numbers. A split method in time first solves a subset of the equations explicitly, followed by an implicit treatment of the pressure terms. The definition of an average sound speed over the entire field allows the implicit equations to be solved analytically, while relaxing the severe time limit imposed by the large sound speeds. Results from direct simulations on 96(3) grids provide a data base against which a new subgrid-scale model for compressible homogeneous turbulence is tested. This model reduces to the linear combination model in the absence of compressibility.

Erlebacher, G.↗

Creep fatigue life prediction for engine hot section materials (isotropic): Fourth year progress review

As gas turbine technology continues to advance, the need for advanced life prediction methods for hot section components is becoming more and more evident. The complex local strain and temperature histories at critical locations must be accurately interpreted to account for the effects of various damage mechanisms (such as fatigue, creep, and oxidation) and their possible interactions. As part of the overall NASA HOST effort, this program is designed to investigate these fundamental damage processes, identify modeling strategies, and develop practical models which can be used to guide the early design and development of new engines and to increase the durability of existing engines.

Nelson, Richard S.↗

Constitutive modeling for isotropic materials

The first year of progress on a NASA-Lewis contract with the General Electric Co is documented. The purpose of this contract (NAS3-23927) is to develop and evaluate unified constitutive equations for applications to hot-path components of aircraft gas turbine engines such as high pressure turbine blades and vanes. To accomplish this goal, uniaxial, notched, and multiaxial specimens made of conventionally cast Rene 80 are being tested under conditions that simulate engine operating conditions. To reduce the raw data, automated data reduction techniques are being developed that produce computer files containing the information needed to analyze proposed constitutive theories. Described are the analytical methods being developed to determine the parameters for these nonlinear unified theories by using the reduced data files. In another activity, a dedicated finite-element computer code is being developed to use unified theories in the structural analysis of hot-section components. This code was extensively verified for one such theory by successfully predicting the strain histories measured experimentally at the notch root of complex specimens taken from complex laboratory specimens.

Ramaswamy, V. G.↗

Constitutive modeling for isotropic materials

The fourth and final year of the HOST project with the initial objective of developing a unified constitutive model for finite element structural analysis of turbine engine hot section components is discussed. The final year's work was primarily concerned with the study of nonisothermal problems and the potential for thermal history effects to occur explicitly in the constitutive equations.

Lindholm, Ulric S.↗

Creep fatigue life prediction for engine hot section materials (ISOTROPIC) fifth year progress review

The need for advanced life prediction methods for hot section components for gas turbine engines is becoming more and more evident. The complex local strain and temperature histories at critical locations must be accurately interpreted to account for the effects of various damage mechanisms and their possible interactions. This program is designed to investigate these fundamental damage processes, identify modeling strategies, and develop practical models which can be used to guide the early design and development of new engines and to increase the durability of existing engines.

Nelson, Richard S.↗

Energy transfer in isotropic turbulence at low Reynolds numbers

Detailed measurements were made of energy transfer among the scales of motion in incompressible turbulent fields at low Reynolds numbers generated by direct numerical simulation. It was observed that although the transfer resulted from triad interactions that were non-local in k space, the energy always transferred locally. The results are consistent with the notion of non-uniform advection of small weak eddies by larger and stronger ones, similar to transfer processes in the far dissipation range at high Reynolds numbers.

Domaradzki, J. A.↗

Postbuckling response of long thick isotropic plates loaded in compression including higher order transverse shearing effects

Buckling and postbuckling results for aluminum plates loaded in compression are presented. The buckling results were plotted to show the effects of thickness on the stress coefficient. Buckling results are given for various length-to-width ratios. Postbuckling results for plates with transverse shearing flexibility are compared to results from classical theory for various width-to-thickness ratios. The plates are considered to be long with side edges simply supported, with edges free of stress and the plates are subjected to longitudinal compressive displacement. Characteristic curves indicating the average longitudinal direct stress resultant as a function of the applied displacements are calculated based on four different theories: Classical von Karman, first-order shear deformation, higher-order shear deformation, and three-dimensional flexibility. Present results indicate that the three-dimensional flexibility theory gives the lowest and therefore, most accurate results. The higher-order shear deformation theory has fewer unknowns than the three-dimensional flexibility but is not as accurate. The figures presented show that small differences occur in the maximum stress resultants and the transverse displacements calculated when the effects of transverse shear are included.

Stein, Manuel↗

Buckling and postbuckling behavior of compression-loaded isotropic plates with cutouts

An experimental study of the buckling and postbuckling behavior of square and rectangular compression loaded aluminum plates with centrally located circular, square, and elliptical cutouts is presented. Experimental results indicate that the plates exhibit overall trends of increasing buckling strain and decreasing initial postbuckling stiffness with increasing cutout width. Corresponding plates with circular and square cutouts of the same width buckle at approximately the same strain level, and exhibit approximately the same initial postbuckling stiffness. Results show that the reduction in initial postbuckling stiffness due to a cutout generally decreases as the plate aspect ratio increases. Other results presented indicate that square plates with elliptical cutouts having a large cutout-width-to-plate-width ratio generally lose prebuckling and initial postbuckling stiffness as the cutout height increases. However, the plates buckle at essentially the same strain level. Results also indicate that postbuckling stiffness is more sensitive to changes in elliptical cutout height than are prebuckling stiffness and buckling strain.

Nemeth, Michael P.↗

Local energy transfer and nonlocal interactions in homogeneous, isotropic turbulence

Detailed computations were made of energy transfer among the scales of motion in incompressible turbulent fields at low Reynolds numbers, generated by direct numerical simulations. It was observed that, although the transfer resulted from triad interactions that were nonlocal in k space, the energy always transferred locally. The energy transfer calculated from the eddy-damped quasi-normal Markovian (EDQNM) theory of turbulence at low Reynolds numbers is in excellent agreement with the results of the numerical simulations. At high Reynolds numbers, the EDQNM theory predicts the same transfer mechanism in the inertial range that is observed at low Reynolds numbers.

Domaradzki, J. Andrzej↗