Search NASA⌕ Search

SEARCH · Search NASA

Results for “PISTON”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 271 records · Page 15
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Effect of post-weld heat treatment on microstructure and mechanical properties of rotary inertia friction welded dissimilar 422-4140 martensitic steel piston joints

The study investigated how post‐weld heat treatment (PWHT) temperature affects the microstructure and localized deformation/fracture during bend testing of rotary inertia friction welds (RIFW) between AISI 422 stainless steel and AISI 4140 steel. RIFW produced a fully martensitic interface with approximately 550 HV hardness in both the thermo-mechanically affected (TMAZ) and heat‐affected zones (HAZ). Due to differences in temper resistance, the 4140 TMAZ/HAZ softened progressively under PWHT temperatures from 525 °C to 700 °C, while the 422 TMAZ unexpectedly maintained about 550 HV up to 600 °C before significantly softening at temperatures ≥625 °C. This asymmetric softening generated steep hardness gradients across the interface at temperatures ≤600 °C. Furthermore, carbon migration across the interface was minimal up to 600 °C, moderate at 625 °C, and by 700 °C produced a carbide‐rich eutectoid layer in the 422 TMAZ alongside a carbon‐depleted soft ferrite layer in the 4140 TMAZ. Strain during bending was PWHT‐dependent, concentrating on the 4140 side; in as-welded joints, the high hardness led to deformation and crack initiation in the base metals, whereas in PWHT samples, cracking initiated in the softened 4140 TMAZ near the interface. The intermediate PWHT temperature of 625 °C offered the best balance of limited carbon diffusion across the interface, relatively low peak weld hardness and minimized hardness gradients across the interface, more homogenous deformation, and good bend test performance.

4140 low-alloy steel↗
DOE OSTI2025

Additively manufacturing high-temperature aluminum alloy for automotive engine pistons

The purpose of the project was to evaluate DuAlumin-3D, an ORNL designed Al alloy, for additive manufacturing of high-performance automotive components. The project consisted of additively manufacturing a cylindrical block of representative material which was then heat treated before machining into test coupons. Testing included tensile tests as a function of temperature, high-cycle fatigue testing as a function of temperature, density and elastic modulus measurements, and thermophysical property measurements. Fractography was also performed on failed high-cycle fatigue specimens. The results were compared against benchmark AM Al alloys and current high-performance conventionally manufactured alloys. Overall, the DuAlumin-3D material outperformed the incumbent materials in mechanical properties, especially at elevated temperatures, while maintaining broadly similar thermophysical properties. The results of this study support further maturation of the material for additive manufacturing of high-performance automotive components.

36 MATERIALS SCIENCE↗
NASA NTRS1971

Thermomechanical piston pump development

A thermally powered reciprocating pump has been devised to replace or augment an electric pump for the transport of temperature-control fluid on the Thermoelectric Outer Planet Spacecraft (TOPS). The thermally powered pump operates cyclically by extracting heat energy from the fluid by means of a vapor-pressure expansion system and by using the heat to perform the mechanical work of pumping. A feasibility test unit has been constructed to provide an output of 7 cu in during a 10- to 100-second cycle. It operates with a fluid input temperature of 200 to 300 F and a heat sink temperature of 0 to 30 F.

Sabelman, E. E.↗
NASA NTRS1971

Piston manometer as an absolute standard for vacuum-gauge calibration.

Determination of total pressure in a calibration volume by measuring the force on a thin circular disk, of accurately-known area, that is freely suspended in a hole in the container wall, so that the disk is substantially flush with the wall. The disk almost fills the hole, so that there is a narrow annular gap. A continuous flow of calibrating gas, injected into the container in order to maintain a desired pressure, passes through the annular gap to a diffusion pump. The ratio of pressures on the two faces of the disk is on the order of 100:1, so that downstream pressure need be known only nominally in order to deduce the upstream pressure. Force on the disk is measured by a balance that is calibrated in situ with dead weights. In one arrangement, pressures in the range from 10 to 500 microtorr were measured with an estimated probable error of (1 microtorr + 1%).

Warshawsky, I.↗
NASA NTRS1971

An interlaboratory comparison of piston-cylinder pressure calibration using the albite-breakdown reaction.

An attempt is made to compare pressure calibration methods among several laboratories in an unbiased way to produce some indication of the bandwidth of observations on the pressure of an equilibrium reaction where sources of discrepancy not resulting from pressure calibration are likely to have been eliminated. The reaction chosen is the breakdown of albite to jadeite and quartz under pressure.

Johannes, W.↗
NASA NTRS1972

Piston manometer as an absolute standard for vacuum-gauge calibration.

Determination of the total pressure in a calibration volume by measuring the force on a thin circular disk, of accurately known area, that is freely suspended in a hole in the container wall, so that the disk is substantially flush with the wall. The disk almost fills the hole, so that there is a narrow annular gap. A continuous flow of calibrating gas, injected into the container in order to maintain a desired pressure, passes through the annular gap to a diffusion pump. The ratio of pressures on the two faces of the disk is of the order of 100:1, so that downstream pressure need be known only nominally in order to deduce the upstream surface. Force on the disk is measured by a balance that is calibrated in situ with dead weights. In one arrangement, pressures in the range from 10 to 500 microtorr were measured with an estimated probable error of (1 microtorr + 1%).

Warshawsky, I.↗