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At least 271 records · Page 15

Performance characteristics of phased array and thinned aperture optical telescopes

While phased telescope arrays for general-purpose broadband imaging applications suffer severe sensitivity losses and field-of-view limitations, thinned-aperture telescopes consisting of a dilute, segmented primary mirror with a common secondary mirror are viable second-generation space telescope configurational possibilities yielding resolution and sensitivity an order of magnitude greater than those of the Hubble Space Telescope. Attention is given to thinned-aperture optical systems' image quality characterization problems; the 'practical resolution limit' image quality criterion proposed is defined as the reciprocal of the spatial frequency within which no zeros occur in the modulation transfer function.

Harvey, James E.↗

FY15 Status of Immersion Phased Array Ultrasonic Probe Development and Performance Demonstration Results for Under Sodium Viewing

This Technical Letter Report (TLR) describes work conducted at the Pacific Northwest National Laboratory (PNNL) during FY 2015 on the under-sodium viewing (USV) PNNL project 58745, Work Package AT-15PN230102. This TLR satisfies PNNL’s M3AT-15PN2301027 milestone, and is focused on summarizing the design, development, and evaluation of a two-dimensional matrix phased-array probe referred to as serial number 3 (SN3). In addition, this TLR also provides the results from a performance demonstration of in-sodium target detection trials at 260°C using a one-dimensional 22-element linear array developed in FY14 and referred to as serial number 2 (SN2).

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Manufacture of the Transceiver Housing for an Active Phased Array Antenna with Built-In Cooling Channels by Selective Laser Melting

A cooled transceiver housing of an active phased array antenna is produced by 3D printing from aluminum, on the basis of selective laser melting (SLM). The housing walls contain cooling channels, whose geometry ensures effective heat transfer from the active electronic components of the transceiver and also permits the manufacture of high-quality samples on existing 3D printing systems and facilitates cleaning of the channels after printing. The housing is made of AlSi10Mg aluminum, with an acceptable content of closed pores (no more than 1%). Its physicomechanical properties correspond to those of regular aluminum alloys used in the traditional manufacturing technology for such components. This housing may be used in advanced radar systems. The research permits recommendations for further development of the technology.

3D PRINTING↗

Airborne electronically steerable phased array

The results are presented of the second stage of a program for the design and development of a phased array capable of simultaneous and separate transmission and reception of radio frequency signals at S-band frequencies. The design goals of this stage were the development of three major areas of interest required for the final prototype model. These areas are the construction and testing of the low-weight, full-scale 128-element array of antenna elements, the development of the RF manifold feed system, and the construction and testing of a working module containing diplexer and transmit and receive circuits.

Source record↗

Nondestructive Ultrasonic Inspection of Composite Materials: A Comparative Advantage of Phased Array Ultrasonic

Carbon- and glass fiber-reinforced polymer (CFRP and GFRP) composite materials have been used in many industries such as aerospace and automobile because of their outstanding strength-to-weight ratio and corrosion resistance. The quality of these materials is important for safe operation. Nondestructive testing (NDT) techniques are an effective way to inspect these composites. While ultrasonic NDT has previously been used for inspection of composites, conventional ultrasonic NDT, using single element transducers, has limitations such as high attenuation and low signal-to-noise ratio (SNR). Using phased array ultrasonic testing (PAUT) techniques, signals can be generated at desired distances and angles. These capabilities provide promising results for composites where the anisotropic structure makes signal evaluation challenging. Defect detection in composites based on bulk and guided waves are studied. The capability of the PAUT and its sensitivity to flaws were evaluated by comparing the signal characteristics to the conventional method. The results show that flaw sizes as small as 0.8 mm with penetration depth up to 25 mm can be detected using PAUT, and the result signals have better characteristics than the conventional ultrasonic technique. In addition, it has been shown that guided wave generated by PAUT also has outstanding capability of flaw detection in composite materials.

36 MATERIALS SCIENCE↗

Extension of DAMAS Phased Array Processing for Spatial Coherence Determination (DAMAS-C)

The present study reports a new development of the DAMAS microphone phased array processing methodology that allows the determination and separation of coherent and incoherent noise source distributions. In 2004, a Deconvolution Approach for the Mapping of Acoustic Sources (DAMAS) was developed which decoupled the array design and processing influence from the noise being measured, using a simple and robust algorithm. In 2005, three-dimensional applications of DAMAS were examined. DAMAS has been shown to render an unambiguous quantitative determination of acoustic source position and strength. However, an underlying premise of DAMAS, as well as that of classical array beamforming methodology, is that the noise regions under study are distributions of statistically independent sources. The present development, called DAMAS-C, extends the basic approach to include coherence definition between noise sources. The solutions incorporate cross-beamforming array measurements over the survey region. While the resulting inverse problem can be large and the iteration solution computationally demanding, it solves problems no other technique can approach. DAMAS-C is validated using noise source simulations and is applied to airframe flap noise test results.

Brooks, Thomas F.↗

Improvements in Low-Frequency, Ultrasonic Phased-Array Evaluation for Thick Section Cast Austenitic Stainless Steel Piping Components

Research is being conducted for the U.S. Nuclear Regulatory Commission (NRC) at the Pacific Northwest National Laboratory (PNNL) to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light water reactor (LWR) components. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This particular study focused on the evaluation of custom-designed, low-frequency (500 kHz) phased-array (PA) probes for examining welds in thick-section cast austenitic stainless steel (CASS) piping. In addition, research was conducted to observe ultrasonic sound field propagation effects from known coarse-grained microstructures found in parent CASS material. The study was conducted on a variety of thick-wall, coarse-grained CASS specimens that were previously inspected by an older generation 500-kHz PA-UT probe and acquisition instrument configuration. This comparative study describes the impact of the new PA probe design on flaw detection and sizing in a low signal-to-noise environment. The set of Pressurized Water Reactor Owners Group (PWROG) CASS specimens examined in this study are greater than 50.8-mm (2.0-in.) thick with documented flaws and microstructures. These specimens are on loan to PNNL from the Electric Power Research Institute (EPRI) NDE Center in Charlotte, North Carolina. The flaws contained within these specimens are thermal fatigue cracks (TFC) or mechanical fatigue cracks (MFC) and range from 13% to 42% in through-wall extent. In addition, ultrasonic signal continuity was evaluated on two CASS parent material ring sections by examining the edge-of-pipe response (corner geometry) for regions of signal loss.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Comparison of an Ultrasonic Phased Array Evaluation with Destructive Analysis of a Documented Leak Path in a Nozzle Removed from Service

Non-destructive and destructive testing methods were employed to evaluate a documented boric acid leakage path through an Alloy 600 control rod drive mechanism (CRDM) penetration from the North Anna Unit 2 reactor pressure vessel head that was removed from service in 2002. A previous ultrasonic in-service-inspection (ISI) conducted by industry prior to the head removal, identified a probable leakage path in Nozzle 63 located in the interference fit between the penetration tube and the vessel head. In this current examination, Nozzle 63 was examined using phased array (PA) ultrasonic testing with a 5.0-MHz, eight-element annular array; immersion data were acquired from the nozzle inner diameter (ID) surface. A variety of focal laws were employed to evaluate the signal responses from the interference fit region. These responses were compared to responses obtained from a mockup specimen that was used to determine detection limits and characterization capabilities for wastage and boric acid presence in the interference fit region. Nozzle 63 was destructively examined after the completion of the ultrasonic nondestructive evaluation (NDE) to visually assess the leak paths. These destructive and nondestructive results compared favorably

CRDM↗

DAMAS Processing for a Phased Array Study in the NASA Langley Jet Noise Laboratory

A jet noise measurement study was conducted using a phased microphone array system for a range of jet nozzle configurations and flow conditions. The test effort included convergent and convergent/divergent single flow nozzles, as well as conventional and chevron dual-flow core and fan configurations. Cold jets were tested with and without wind tunnel co-flow, whereas, hot jets were tested only with co-flow. The intent of the measurement effort was to allow evaluation of new phased array technologies for their ability to separate and quantify distributions of jet noise sources. In the present paper, the array post-processing method focused upon is DAMAS (Deconvolution Approach for the Mapping of Acoustic Sources) for the quantitative determination of spatial distributions of noise sources. Jet noise is highly complex with stationary and convecting noise sources, convecting flows that are the sources themselves, and shock-related and screech noise for supersonic flow. The analysis presented in this paper addresses some processing details with DAMAS, for the array positioned at 90 (normal) to the jet. The paper demonstrates the applicability of DAMAS and how it indicates when strong coherence is present. Also, a new approach to calibrating the array focus and position is introduced and demonstrated.

Brooks, Thomas F.↗

Matrix phased array (MPA) imaging technology for resistance spot welds

A three-dimensional MPA probe has been incorporated with a high speed phased array electronic board to visualize nugget images of resistance spot welds. The primary application area of this battery operated portable MPA ultrasonic imaging system is in the automotive industry which a conventional destructive testing process is commonly adopted to check the quality of resistance spot welds in auto bodies. Considering an average of five-thousand spot welds in a medium size passenger vehicle, the amount of time and effort given to popping the welds and measuring nugget size are immeasurable in addition to the millions of dollars' worth of scrap metals recycled per plant per year. This wasteful labor intensive destructive testing process has become less reliable as auto body sheet metal has transitioned from thick and heavy mild steels to thin and light high strength steels. Consequently, the necessity of developing a non-destructive inspection methodology has become inevitable. In this paper, the fundamental aspects of the current 3-D probe design, data acquisition algorithms, and weld nugget imaging process are discussed.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Phased Array Ultrasound: Initial Development of PAUT Inspection of Self-Reacting Friction Stir Welds

This slide presentation reviews the development of Phased Array Ultrasound (PAUT) as a non-destructive examination method for Self Reacting Friction Stir Welds (SR-FSW). PAUT is the only NDE method which has been shown to detect detrimental levels of Residual Oxide Defect (ROD), which can result in significant decrease in weld strength. The presentation reviews the PAUT process, and shows the results in comparison with x-ray radiography.

Rairigh, Ryan↗

UAVSAR Phased Array Aperture

This paper describes the development of a patch antenna array for an L-band repeat-pass interferometric synthetic aperture radar (InSAR) instrument that is to be flown on an unmanned aerial vehicle (UAV). The antenna operates at a center frequency of 1.2575 GHz and with a bandwidth of 80 MHz, consistent with a number of radar instruments that JPL has previously flown. The antenna is designed to radiate orthogonal linear polarizations in order to facilitate fully-polarimetric measurements. Beam-pointing requirements for repeat-pass SAR interferometry necessitate electronic scanning in azimuth over a range of -20degrees in order to compensate for aircraft yaw. Beam-steering is accomplished by transmit/receive (T/R) modules and a beamforming network implemented in a stripline circuit board. This paper, while providing an overview of phased array architecture, focuses on the electromagnetic design of the antenna tiles and associated interconnects. An important aspect of the design of this antenna is that it has an amplitude taper of 10dB in the elevation direction. This is to reduce multipath reflections from the wing that would otherwise be detrimental to interferometric radar measurements. This taper is provided by coupling networks in the interconnect circuits as opposed to attenuating the output of the T/R modules. Details are given of material choices and fabrication techniques that meet the demanding environmental conditions that the antenna must operate in. Predicted array performance is reported in terms of co-polarized and crosspolarized far-field antenna patterns, and also in terms of active reflection coefficient.

Unmanned Aerial Vehicle (UAV)↗

Ultrasonic Phased Array Assessment of the Interference Fit and Leak Path of the North Anna Unit 2 Control Rod Drive Mechanism Nozzle 63 with Destructive Validation

The objective of this investigation was to evaluate the efficacy of ultrasonic testing (UT) for primary water leak path assessments of reactor pressure vessel (RPV) upper head penetrations. Operating reactors have experienced leakage when stress corrosion cracking of nickel-based alloy penetrations allowed primary water into the annulus of the interference fit between the penetration and the low-alloy steel RPV head. In this investigation, UT leak path data were acquired for an Alloy 600 control rod drive mechanism nozzle penetration, referred to as Nozzle 63, which was removed from the North Anna Unit 2 reactor when the RPV head was replaced in 2002. In-service inspection prior to the head replacement indicated that Nozzle 63 had a probable leakage path through the interference fit region. Nozzle 63 was examined using a phased-array UT probe with a 5.0-MHz, eight-element annular array. Immersion data were acquired from the nozzle inner diameter surface. The UT data were interpreted by comparing to responses measured on a mockup penetration with known features. Following acquisition of the UT data, Nozzle 63 was destructively examined to determine if the features identified in the UT examination, including leakage paths and crystalline boric acid deposits, could be visually confirmed. Additional measurements of boric acid deposit thickness and low-alloy steel wastage were made to assess how these factors affect the UT response. The implications of these findings for interpreting UT leak path data are described.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Electro-optical processing of phased-array antenna data

An on-line two-dimensional optical processor has been used to process simulated linear and planar phased-array radar data off-line but at real-time data rates. The input transducer is an electron-beam-addressed KD2PO4 light valve.

Casasent, D.↗

Control of small phased-array antennas

Series of reports, patent descriptions, calculator programs, and other literature describes antenna control and steering apparatus for seven-element phased array. Though series contains information specific to particular system, it illustrates methods that can be applied to antennas with greater or fewer numbers of elements. Included are programs for calculating beam parameters and design functions and information to interfacing digital controller to beam-steering apparatus.

Doland, G. D.↗

A Simplified Theory of Coupled Oscillator Array Phase Control

Linear and planar arrays of coupled oscillators have been proposed as means of achieving high power rf sources through coherent spatial power combining. In such - applications, a uniform phase distribution over the aperture is desired. However, it has been shown that by detuning some of the oscillators away from the oscillation frequency of the ensemble of oscillators, one may achieve other useful aperture phase distributions. Notable among these are linear phase distributions resulting in steering of the output rf beam away from the broadside direction. The theory describing the operation of such arrays of coupled oscillators is quite complicated since the phenomena involved are inherently nonlinear. This has made it difficult to develop an intuitive understanding of the impact of oscillator tuning on phase control and has thus impeded practical application. In this work a simpl!fied theory is developed which facilitates intuitive understanding by establishing an analog of the phase control problem in terms of electrostatics.

Pogorzelski, R. J.↗