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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 271 records · Page 15
All sourcesNASA NTRSDOE OSTI
NASA NTRS2019

Investigating Additively Manufactured 17-4 PH for Structural Applications

17-4 is used regularly to manufacture force transducers particularly for wind tunnel testing. Such applications place demanding structural requirements on the transducers with static safety factors of 1.5 common and the potential for additional dynamic loads. Additive manufacturing (AM) of transducers is very appealing because of significant potential cost and time savings as well as increased design flexibility. This study looks at the processing of 17-4 powder using selective laser melting by two different facilities using their own best practices. Hot isostatic pressing (HIP) is used by both facilities as part of the thermomechanical processing following printing to explore whether it can improve the consistency of mechanical properties. Results revealed that HIP reduced average porosity of 17-4 parts and that the yield strength of parts following solutionization and aging met wrought material property targets. Strain to failure of one of the facilities parts was less than 5% compared to greater than 9% for the other facility. Inspection of failure surfaces revealed this discrepancy could be attributed to pores (2-4% area fraction) on the failure surface of the low ductility parts. Phase content varied between the facilities with one facility producing fully martensitic parts and the other containing some retained austenite. The phase content of the starting powder and a slower than air cooling rate following the final heat treatment above the austenite eutectoid temperature are likely sources of the retained austenite. Taken together these results suggest that the current state of the art in AM 17-4 processing is sufficient for many NASA force measurement applications, but that attention is required at each stage of processing to assure desired mechanical properties.

Burns, Devin E.↗
NASA NTRS2019

Comprehensive Severe Weather Impact Assessment and Monitoring using Synthetic Aperture Radar and Auxiliary Data

Remote sensing datasets, particularly acquired by Synthetic Aperture Radar (SAR) sensors, have become increasingly important in severe weather disaster impact studies given their ability to observe the Earth largely irrespective of weather and sunlight conditions. The reliability of existing SAR change detection products applied on a pair of SAR images is constrained by the limitation of current methods to differentiate and classify disaster specific changes from anthropogenic surface alterations. Moreover, the inherent properties of the sensors, variations in SAR backscatter due to changes in surface conditions, and other factors exacerbate these limitations. We proposed a novel procedure expanding on earlier SAR-based change detection methods to exclude anthropogenic alterations and other sources of ambiguity that might lead to inaccurate mapping of the impacts of severe weather disasters. We applied the proposed procedure that is based on long term interferometric and amplitude-based change detection analyses of Sentinel- 1 SAR imagery to two study sites recently impacted by severe weather disasters (Flooding post severe weather events in urban centers; Hailstorm damage on crops). For the first case study, Sentinel-1 SLC scenes from two flood events in the Houston area (April 2016 flooding event and Hurricane Harvey of August-September 2017) were used to construct a flood map depicting areas repeatedly affected by the flood. Pixels with consistent coherence values in the pre-disaster coherence stack were retained for comparison with the pre- and post-disaster coherence stack and pixels with significant decline (greater than 60%) in coherence values were retained in the final flood map. The findings of the applied technique were calibrated and validated through datasets from NOAA/NWS Service storm reports, aerial imaging (NOAA and Civil Air Patrol), Federal Emergency Management Agency (FEMA) reporting, and targeted collections of NASA’s L-band UAVSAR data. Findings and products derived from the adopted methodology can be useful in disaster response and mitigation activities.

Gebremichael, Esayas↗
NASA NTRS2020

Combining MODIS LAI with ICESat-Based Canopy Heights Improves Spaceborne Estimates of Vegetation Roughness Length for Momentum

Most land-surface models require parameterization of vertical wind profiles within the atmospheric boundary layer. For vegetated surfaces, it is common to assume a logarithmic profile in the surface layer, which includes estimates of vegetation roughness length for momentum (z0) and zero-plane displacement height (d0). This study finds that remotely-sensed forest canopy heights improve estimates of aerodynamic roughness length for momentum using a previously-developed representation of the roughness sublayer (Raupach 1992; Jasinski et al. 2005). Resulting roughness products consist of two datasets: 1) 14 years of 8-day snapshots of the global land surface at a nominal spatial resolution of 500-meters for users who wish to retain full temporal resolution and interannual variability; and 2) multiyear averages of the 8-day snapshots, here referred to as "climatologies" of roughness, which retain underlying seasonality. Both products are suitable for use in data assimilation and reanalyses such as the National Climate Assessment Land Data Assimilation System (NCA-LDAS), for which these products were initially developed.

Borak, Jordan S.↗
NASA NTRS2019

Thermally-Induced Healing of Electrically-Insulating Ethylene-Octene Copolymers

We report on electrical insulating materials that not only have sufficient mechanical toughness to survive use conditions, but also possess the ability to undergo thermally induced self-repair when damaged. By controlling the cross-link density, a modified ethylene-octene copolymer (EOC) is able to retain its self-healing abilities while also being used at temperatures greater than the original, unmodified polymer. Specifically, an EOC cross-linked with 0.25 wt% dicumyl peroxide affords a material ability to recover 61% of its critical fracture energy — a value similar to thermoplastic EOC. Furthermore, as shown by dielectric spectroscopy, the cross-linked EOC retains good electrically-insulating properties.

Self-healing↗
NASA NTRSDate not supplied

Mars 2020's First Sample: The Fractured Rough Rock Unit on the Floor of Jezero Crater

A central goal of the Mars 2020 mission is to select and cache samples for future return to Earth. The first samples targeted for collection are from the crater-retaining, Crater Floor Fractured Rough (CF-Fr) unit of Stack et al., 2020.The CF-Fr unit is a topographically low unit in the current Jezero setting, likely overlain by morphologically discrete units, including possible Jezero delta deposits and eolian features. CF-Fr is an aerially extensive unit with lobate margins. Two distinct morphologies are observed: a locally-exposed lower expression, with flat relatively horizontal light-toned surfaces and polygonal fracturing, and an upper expression consisting of up to ~5vertical meters of massive, sometimes boulder-producing, material. The locally-exposed lower expression appears to represent a local ground level in which the upper material has been removed. Near the Octavia E. Butler landing site, the lower morphology is exposed as polygonally-fractured, light-toned bedrock that appears to grade continuously into higher-standing massive outcrops, often with no clearly exposed contact. Further south, a darker upper expression of the CF-Fr unit is more distinct and the unit exhibits some horizontal layering. The Perseverance rover will initially sample the flat-lying expression of this unit. Hypotheses for the origin of CF-Fr include fluvial, aeolian, or lacustrine sediment likely derived from the Jezero watershed, and/or pyroclastic material resulting from regional volcanism. Geochronology of the returned sample could be used to help constrain the timing of geological events in Jezero. It may also help constrain stratigraphic relationships with crater-retaining units outside of Jezero within the Nili Planum, which could be used to calibrate the cratering chronology of Mars. Paleomagnetic analyses of an oriented sample could establish the history of the martian dynamo and whether it persisted into the Hesperian. Finally, if present, secondary phases within the primary deposit would help constrain diagenetic conditions and inform post-depositional aqueous and potentially habitable environmental conditions.

Justin I Simon↗
NASA NTRS2021

A lingering local exopshere created by a gas plume of a lunar lander

We model the expected local exosphere created by outgassing from a lunar lander plume water deposit located adjacent to a lunar lander. We assume the landing is near dawn within Lacus Mortis at 45oN. We consider a set of water desorption scenarios especially focusing on the water-surface desorption activation energy that can possess a distribution of energy states. Our initial simulation starts with a deposition surface having 1020 water molecules per square meter in a 2 km × 2 km region where 90% of the water is retained by weak water-water sorption interactions and 10% are bound by water-regolith sorption interactions. We find that the loosely bound water molecules in water-water interactions quickly desorb within hours after landing. However, water molecules bound to surface sites having a desorption activation greater than 0.7 eV were found to be retained until the source region rotated to later local times (i.e., surface temperature becomes relatively high). We found such time-delayed desorption leads to a tenuous but lingering exosphere emitted from the lander plume deposit region for many 10's of hours after landing. We also adjusted the initial condition by considering different landing local times and considered a case where 100% of the water is bound by water-regolith interactions (mimicking a porous regolith).

W.M. Farrell↗
NASA NTRSDate not supplied

Crater Retention Observations of the Crater Floor–Fractured Rough Unit in Jezero Crater

A main goal of the Mars2020 Perseverance Rover mission is to provide a compelling suite of samples for eventual return to Earth [1]. A high priority goal for Mars Sample Return is calibrating Mars’ crater retention isochrons that are used to date geologic surfaces and events across the planet [2]. Several factors are necessary to consider what type of rock would be most useful for this purpose: ability to retain craters across a large exposure, access to drillable outcrop, identifiable stratigraphic context, and understanding why this specific rock type preferentially retains crater morphology. Now that we’ve seen the surface and sampled some of the main constituent outcrops on the Crater Floor – Fractured Rough unit [3, Simon et al, this conference] (Figure 1), we can begin assessing which rocks can help us achieve this important goal to not only understand the age relationships between stratigraphic units in Jezero crater, but also improve age estimates across Mars.

Mars 2020↗
NASA NTRS2026

Radiation-Conditioned Ti–hBN Coatings for Space Mechanisms: Bridging Tribology and Irradiation Effects from Laboratory to Low-Earth Orbit

The longevity of tribological components in extraterrestrial environments is challenged by abrasive regolith, extreme temperatures, and ionizing radiation. This study evaluates the performance of vacuum plasma sprayed (VPS) Ti-2vol.% hexagonal boron nitride (hBN) coatings applied to joint mechanisms such as rod and slot, ball and socket, and hinge assemblies, fabricated from Al6061 and Ti6Al4V for planetary structures. Coated and uncoated samples were tested under vacuum with lunar regolith simulant (JSC-1A), followed by environmental exposures including electron radiation and thermal cycling. Results show that coated samples consistently outperformed uncoated counterparts across all configurations. Wear depth in coated components was reduced by over 80%, as confirmed by 3D profilometry and surface imaging. SEM analysis revealed severe abrasion and localized plastic deformation in uncoated surfaces, while coated samples retained structural integrity due to synergy of hard protective phases formed during deposition and retained hBN providing solid lubrication in the sliding surface. Coated and exposed samples exhibited smoother actuation profiles and reduced friction, indicating a beneficial "conditioning" effect from environmental exposure. The coatings-maintained performance even on complex geometries with minimal delamination. These findings demonstrate the potential of VPS Ti-hBN coatings to extend the operational life of lunar mechanisms, bridging laboratory-scale tribology with flight-relevant mechanical applications.

tribology↗
NASA NTRS2026

Electromagnetic Melt Processing: A Pathway to New Additive Manufacturing Technologies for Functional High-Performance Thermoplastics

In this study, we apply the electromagnetic (EM) melt processing of thermoplastics on an innovative EM field-driven powder bed fusion additive manufacturing (AM) concept for high-performance functional parts: Selective Microwave Melting/Sintering (SMM/SMS). This technique leverages the EM susceptibility of carbon nanotube-coated polymer micro-pellets to achieve rapid, localized heating and powder fusion. Thus, selective microwave melting (SMM) was used to fabricate multilayer specimens made of recycled polyphenylene sulfide (rPPS) and carbon nanotubes (CNTs). The resulting SMM specimens exhibited very good interlayer integrity, localized fusion at pellet boundaries, and tolerable residual porosity, indicating effective fusion and acceptable consolidation. CNT-rich interphases were retained after irradiation, generating anisotropic electrically active network pathways and enabling conductivity enhancement at low filler content. At only 1.0 wt% CNT, the specimens exhibited electrical conductivity approximately three orders of magnitude higher than neat rPPS. Dynamic mechanical analysis showed improved viscoelastic response relative to neat rPPS, while tensile testing confirmed that the SMM-processed specimens retained practical mechanical integrity despite localized voids. These results demonstrate that SMM can effectively consolidate EM susceptible thermoplastic powder beds while preserving their segregated conductive networks. This may become a scalable route for producing multifunctional thermoplastic parts with low filler loadings, tunable anisotropy, and structured materials and parts. Overall, the findings suggest that EM field-based AM can help overcome key limitations of conventional thermoplastic processing by enabling scalable, energy-efficient fabrication of nanostructured composites and expanding AM to a broader range of resins, including high-performance thermoplastics with customized functional properties.

Powder bed fusion↗
NASA NTRS1961

Sintering of Hafnium Carbide With A Fugitive Metal Binder

The sintering behavior of a mixture of hafnium carbide and 10 weight percent cobalt powders is presented. Compacts were heated in a vacuum at elevates temperatures for densification and removal of the cobalt. Densities of 99 percent of theoretical for the hafnium carbide were achieved with a maximum sintering temperature of 2200' C. Retained cobalt, grain size, microhardness, and weight loss were determined.

SINTERING↗
NASA NTRS1962

EFFECTS OF HIGH G CONDITIONS ON PILOT PERFORMANCE

The general development trend in space vehicle design suggests the desirability of maximally using the occupant to both control capsule attitude and to monitor vehicle systems during the boost (and reentry) acceleration phases, as well as during orbital flight. Consequently, much more information is needed concerning man's ability to perform certain control functions under conditions in which he is exposed to accelerations which approach not only his physiological tolerance limits, but also his performance tolerance limits. In addition to the need for more data concerning the acceleration stress that man can endure and still retain the ability to perform control functions, there is a need to know specifically the nature of performance errors which can arise, not only as the direct result of acceleration, but also as secondary effects of acceleration inter acting with other conditions such as the type of control task, the type of control device, the damping and stability parameters, and the pilot's physiological endurance8 . Current concern over the performance capabilities of the human pilot immersed in certain acceleration environments is well founded since there are very few experimental reports describing the effects of these conditions on performance. The present paper attempts to summarize some of the results of recent studies conducted at the Aviation Medical Acceleration Laboratory (AMAL) in which specific pilot performance capabilities were studied under several conditions of acceleration stress.

Gravity↗
NASA NTRS1962

One-Dimensional Heat Conduction Through the Skin of a Vehicle upon Entering a Planetary Atmosphere at Constant Velocity and Entry Angle

Closed-form solutions of the one-dimensional heat-conduction equations for the flow of heat into a plate with a laminar boundary layer have been obtained for a configuration entering a planetary atmosphere with constant velocity and negative entry angle. The atmospheric density was assumed to obey an exponential law and the temperature was assumed constant initially. The solution is in the form of a Fourier series expansion which, for most practical applications, can be approximated by retaining only one term of the expression. The solution applies to the initial part of the entry before the maximum heating conditions are encountered.

SKIN TEMPERATURE↗
NASA NTRS1963

ADVANCED VALVE TECHNOLOGY FOR SPACECRAFT ENGINES FINAL REPORT

This final report describes the work that was done to determine the state-of-the-art of valves required for space exploration vehicles and the steps that were taken to advance the technology. Interviews were held with personnel of major prime manufacturers to determine current problems and current and future requirements. Manufacturers were surveyed by mail to determine what equipment is presently being produced. An extensive search of patent office files was made to determine if any novel valve concepts not already applied to aerospace valves might exist. A literature search was conducted to provide the necessary technical information that was required for the program. Several extensive studies were made to determine the effects on materials resulting from use in space applications, and an investigation of the basic phenomena of valve seat wear was initiated. With the information developed in the surveys and studies, the significant problems associated with valves were identified and are described under "Discussion of Problems. " A novel valve concept was developed and a prototype valve was built and successfully tested. A seal compound of Teflon and stainless steel was developed which possesses superior cold flow characteristics while retaining the desirable properties of the basic Teflon material.

Spacecraft propulsion↗
NASA NTRS1961

Theory of Electrostatic Fields in the Ionosphere at Equatorial Latitudes

The properties of the elongated electrostatic fields that are required to provide the coupling mechanism in the dynamo-motor concept of the E and F regions of the ionosphere are examined theoretically for the conditions that prevail in equatorial latitudes. The analysis is developed for an electrostatic field of arbitrary horizontal scale in a horizontally stratified partly ionized gas subject to an imposed magnetic field having the form of a parabolic arch over the equator. The anisotropic character and continuous variation with height of the conductivity are retained throughout , and numerical solutions are determined for the attenuation of the electric field with distance along the field line. The results are similar qualitatively to those found previously upon analysis of the corresponding problem for middle latitudes, but the attenuation of the electrostatic field with height is considerably greater. It develops, in particular, that the coupling between E and F regions is very small for fields having horizontal wavelengths of a few kilometers. It follows that the dynamo-motor concept could not be used to account for the presence of irregularities of this scale. On the other hand, it is found that almost all the attenuation occurs at heights near that of the E region. If an electrostatic field having a horizontal wavelength of a few kilometers could be produced at heights of, say 200 km or greater, it follows that it would be very elongated and extend with little change in amplitude from hemisphere to hemisphere. The results also indicate that effective coupling could be achieved for fields having horizontal wavelengths of the order of tens of kilometers, but the assumptions introduced to simplify the analysis may impair the quantitative reliability of the results for fields of this scale.

Briggs, Benjamin R.↗
NASA NTRS1965

Valve designed with elastic seat

Absolute valve closure is accomplished by a machined valve with an axially annular channel which changes the outlet passage into a thin tubular elastic seat member with a retainer backup ring. The elasticity of the seat provides tight conformity to ball irregularity.

Mac Glashan, W. F., Jr.↗
NASA NTRS1965

Piezoresistive gage tests pin-connector sockets

Connector pin consisting of a piezoresistive crystal, retainer spring and a bridge circuit with voltmeter is used to test connector sockets and may be adapted for multiple socket testing.

Bond, W. W.↗