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Summed signals and dielectric-filled antenna improve measurement. Improved FM radar for measuring thickness of coal seam eliminates spectrum splitting and reduces magnitude of echo from front coal surface.
Mining machine contains two maneuverable drums for cutting coal and rock intrusion in coal seam.
Rolling ultrasonic spot-bonding method successfully joins aluminum interconnect fingers to silicon solar cells with copper metalization. Technique combines best features of ultrasonic rotary seam welding and ultrasonic spot bonding: allows fast bond cycles and high indexing speeds without use of solder or flux. Achieves reliable bonds at production rates without damage to solar cells. Bonding system of interest for all solar-cell assemblies and other assemblies using flat leads (rather than round wires).
In new method for mining coal without explosive, two-phase liquid such as CO2 and water, injected at high pressure into deeper ends of holes drilled in coal face. Liquid permeates coal seam through existing microfractures; as liquid seeps back toward face, pressure eventually drops below critical value at which dissolved gas flashvaporizes, breaking up coal.
Insulating layers joined by seams. Sonic welding saves time and reduces weight. Layers of blanket built up from alternating layers of polyester sheet and polyester net. Paper pattern showing lines along which layers are joined together placed over top layer.
Explosive seam welding produces up to 100-percent joint strength. Ribbon explosive activated by remote energy source produces metallurgically sound joint. Success of technique verified for joints between like metals and joints between two different metals. Applications include structural assembly in toxic atmospheres and in radioactive or otherwise hazardous environments.
The potential for using computer vision as sensory feedback for robot gas-tungsten arc welding is investigated. The basic parameters that must be controlled while directing the movement of an arc welding torch are defined. The actions of a human welder are examined to aid in determining the sensory information that would permit a robot to make reproducible high strength welds. Special constraints imposed by both robot hardware and software are considered. Several sensory modalities that would potentially improve weld quality are examined. Special emphasis is directed to the use of computer vision for controlling gas-tungsten arc welding. Vendors of available automated seam tracking arc welding systems and of computer vision systems are surveyed. An assessment is made of the state of the art and the problems that must be solved in order to apply computer vision to robot controlled arc welding on the Space Shuttle Main Engine.
Attention is given to the results of high-pressure tests involving four railgun designs and four projectile types. Explosive magnetic-flux compression generators were employed to power the railguns. On the basis of the experimental data, it appears that the high-strength projectiles have lower resistance to acceleration than low-strength projectiles, which expand against the bore during acceleration. While confined in the bore, polycarbonate projectiles can be subjected to pressures as high as 1.3 GPa without shattering. In multishot railguns, it is important to prevent an accumulation of sooty material from the plasma armature in railgun seams.
Proposed system offers safety and large return on investment. System, operating by year 2000, employs machines and processes based on proven principles. According to concept, line of parallel machines, connected in groups of four to service modules, attacks face of coal seam. High-pressure water jets and central auger on each machine break face. Jaws scoop up coal chunks, and auger grinds them and forces fragments into slurry-transport system. Slurry pumped through pipeline to point of use. Concept for highly automated coal-mining system increases productivity, makes mining safer, and protects health of mine workers.
Machine drills, crushes, and feeds coal - and seeks out extra-hard inclusions. Auger mounted on gimbal, located at its center of gravity for ease of maneuvering. Opposing hydraulic cylinders cooperate to point auger under control of microprocessor. Its diamond teeth break up coal seam, it crushes coal fed to it by mining machine jaws, and its screw action pushes crushed coal into slurry-forming chamber.
Concept for improved conventional pick-and-bucket mining machine offered as backup for hydrojet-jaw mining machine. Picks on chain dislodge coal and buckets on chain scoop it up. Depending on width cut, unit composed of only two end modules or end modules plus one, two, or three incremental modules. Folding curved shields protect sides of miner from falling coal and rock. Two side stabilizers - extendable hydraulic members - anchor miner against lateral drift. Unlike conventional machines, new version tilts cutters vertically and skews them horizontally to changing floor slopes and seam heights.
Method employs curved shield on each side of mining machine. In stowed position, shield folded against roof-support columns on one side. In deployed position, shield raised and braced against coal-seam wall by hydraulic cylinder. Shield supports wall until roof and wall properly secured by bolting and cement coating.
Continuous-coal-mining machine maneuverable. Hydraulic coal excavator combined with chock, or roof-support structure, in self-contained unit that moves itself forward as it removes coal from seam. Unlike previous such units, new machine compact enough to be easily maneuverable; even makes small-radius right-angle turns.
Simple adapter allows plasma welding torch alined accurately on weld seam. Adapter fits over nozzle of torch. Light from pilot arc inside torch passes through central orifice in cone. Light emerges from cone as beam that creates spot of light at point where torch impinges on workpiece. When torch is alined with work, adapter is removed, plasma arc struck, and welding proceeds.
The Jovian and Saturnian satellites are being mapped at several scales from Voyager 1 and 2 data. The maps include specially formatted color mosaics, controlled photomosaics, and airbrush maps. More than 500 Voyager images of the Jovian and Saturnian satellites were radiometrically processed in preparation for cartographic processing. Of these images, 235 were geometrically transformed to map projections for base mosaic compilations. Special techniques for producing hybrid photomosaic/airbrush maps of Callisto are under investigation. The techniques involve making controlled computer mosaics of all available images with highest resolution images superimposed on lowest resolution images. The mosaics are then improved by airbrushing: seams and artifacts are removed, and image details enhanced that had been lost by saturation in some images. A controlled mosaic of the northern hemisphere of Rhea is complete, as is all processing for a similar mosaic of the equatorial region. Current plans and status of the various series are shown in a table.
The projected launch date has been delayed approx. 7 weeks from the planned launch date. The Engineering Model (EM) of the automatic measurement and control system (AMCS) is in the critical phase. The contract change no. 1 to the main contract has been signed. A new version of the welding seam location specifications for the wide field camera (WFC) was proposed by the WFC Consortium. The payload integration plan (PIP) has been signed. Production of the EM/QM prototype and ground station equipment has proceeded according to plan with the exception of some delays. Production of the EM equipment has begun. Preparations for the qualification tests of the EM/QM equipment and the integration of EM equipment has begun. The cause of the delay in the launch date include the combined effects of the postponement of the target date for the EM equipment, along with the fact that only a structural model is available.
The possibility that the pitting that occurred in the STS-8 Orbiter windows was caused by dust from the El Chichon volcano eruption in March-April 1982 is considered. The pit density was more than 30/sq cm, most being 2.5-5 microns deep, and showed no evidence of impact melting. An 'alley' of higher incidence of pits in one window coincided with the line of a seam between TPS tiles. The particles causing the sandblasting were concluded to have arrived in parallel and could not be attributed to the ET, SRBs or a dust storm. The sulfuric gas-rich El Chichon plume injected sufficient material into the atmosphere so that the globe was soon encircled. Most of the resulting particulates (480-8400 tons) stayed in the Northern Hemisphere, and H2SO4 and ash concentrations were high during the STS-8 mission. The Orbiter cut through the debris layer at 19.8 km altitude at a 10 deg angle of attack, which matches the particle crater impact angle in the Orbiter windows. Since the passage was at night, larger H2SO4 droplets may have coalesced and formed larger particles on available solid nuclei, thus producing the 20-40 microns cratering observed in the windows.
Three and four-sheet expanded titanium sandwich sheets have been developed at Douglas Aircraft Company, a division of McDonnell Douglas Corporation, under contract to NASA Langley Research Center. In these contracts, spot welding and roll seam welding are used to join the core sheets. These core sheets are expanded to the face sheets and diffusion bonded to form various type cells. The advantages of various cell shapes and the design parameters for optimizing the wing and fuselage concepts are discussed versus the complexity of the spot weld pattern. In addition, metal matrix composites of fibers in an aluminum matrix encapsulated in a titanium sheath are aluminum brazed successfully to the titanium sandwich face sheets. The strength and crack growth rate of the superplastic-formed/diffusion bonded (SPF/DB) titanium sandwich with and without the metal matrix composites are described.