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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 271 records · Page 15
All sourcesNASA NTRSDOE OSTI
NASA NTRS1982

Some tradeoffs in ingot shaping and price of solar photovoltaic modules

Growth of round ingots is cost-effective for sheets but leaves unused space when round cells are packed into a module. This reduces the packing efficiency, which approaches 95% for square cells, to about 78% and reduces the conversion efficiency of the module by the same ratio. Shaping these ingots into squares with regrowth of cut silicon improves the packing factor, but increases growth cost. The cost impact on solar cell modules was determined by considering shaping ingots in stages from full round to complete square. The sequence of module production with relevant price allocation guidelines is outlined. The severe penalties in add-on price due to increasing slice thickness and kerf are presented. Trade-offs between advantages of recycling silicon and shaping costs are developed for different slicing scenarios. It is shown that shaping results in cost saving of up to 21% for a 15 cm dia. ingot.

Daud, T.↗
NASA NTRS1982

Analysis of solidification interface shape resulting from applied sinusoidal heating

Maintaining a flat solidification interface is important for forming desired crystal structures in certain types of metal casting processes. This has application in new manufacturing techniques for naturally strengthened composite components such as turbine blades. The solidification interface shape will adjust to be compatible with the spatial distribution of energy being transferred to it. The interface shape must be found that satisfies conditions of simultaneously being at the fusion temperature and having an imposed spatially varying heat flux. Specific results are obtained for the heat transfer from the liquid phase varying along the interface in a cosine fashion. Interface shapes are found as a function of the amplitude and wavelength of the imposed heat transfer variations, and the sensitivity of the interface shape to these variations is examined.

Siegel, R.↗
NASA NTRS1982

An experimental study of mushroom shaped stall cells

Surface patterns characterized by a pair of counter-rotating swirls have been observed in connection with the conduction of surface flow visualization experiments involving test geometries with separated flows. An example of this phenomenon occurring on a finite wing with trailing edge stall has been referred to by Winkelmann and Barlow (1980) as 'mushroom shaped'. A description is presented of a collection of experimental results which show or suggest the occurrence of mushroom shaped stall cells on a variety of test geometries. Investigations conducted with finite wings, airfoil models, and flat plates are considered, and attention is given to studies involving the use of bluff models, investigations of shock induced boundary layer separation, and mushroom shaped patterns observed in a number of miscellaneous cases. It is concluded that the mushroom shaped stall cell appears commonly in separated flow regions.

Winkelmann, A. E.↗
NASA NTRS1982

Wind tunnel evaluation of air-foil performance using simulated ice shapes

A two-phase wind tunnel test was conducted in the 6 by 9 foot Icing Research Tunnel (IRT) at NASA Lewis Research Center to evaluate the effect of ice on the performance of a full scale general aviation wing. In the first IRT tests, rime and glaze shapes were carefully documented as functions of angle of attack and free stream conditions. Next, simulated ice shapes were constructed for two rime and two glaze shapes and used in the second IRT tunnel entry. The ice shapes and the clean airfoil were tapped to obtain surface pressures and a probe used to measure the wake characteristics. These data were recorded and processed, on-line, with a minicomputer/digital data acquisition system. The effect of both rime and glaze ice on the pressure distribution, Cl, Cd, and Cm are presented.

Bragg, M. B.↗
NASA NTRS1983

Scattering from a V-shaped groove in the resonance domain

Radiation scattered from a V-shaped groove in the resonance domain is measured and compared with predictions from a rigorous theory. The calculated scattering is found to accurately predict the number of peaks and the general shape of the observed scattering. Small variations in groove shape are found to alter peak heights noticeably and peak positions slightly. The finite beam size causes unavoidable discrepancies between calculated and measured scattering. The theory of Maystre provides a very good tool for determining the scattering capabilities of different shapes without having to measure them.

White, G. S.↗
NASA NTRS1983

An analytical investigation of shape control of large space structures by applied temperatures

An analytical procedure for the static shape control of flexible space structures subjected to thermal distortions is developed which is based on prescribing temperatures in control elements having much higher coefficients of thermal expansion than the main structure. The temperatures at the control elements are defined so as to minimize the overall thermal distortion of the structure from its ideal shape, and a matrix equation is obtained which can be solved for the set of optimum control temperatures. A formulation of the procedure for continuous structures governed by differential equations and a formulation for discrete (finite element modeled) structures governed by matrix equations are presented. The equations from the continuous formulation are employed for the shape control of a simple beam distorted by nonuniform heating, and the discrete formulation is applied in a general purpose finite-element structural analysis computer program for the shape control of a 750 m radiometer antenna reflector dish subjected to orbital heating. A reduction in thermal distortion by a factor of nearly 50 was obtained with the use of only seven control elements. Results for four different sets of control locations for the antenna are presented in which reductions in distortion of up to a factor of four were obtained.

Haftka, R. T.↗
NASA NTRS1984

Measurement of local connective heat transfer coefficients of four ice accretion shapes

In the analytical study of ice accretions that form on aerodynamic surfaces (airfoils, engine inlets, etc.) it is often necessary to be able to calculate convective heat transfer rates. In order to do this, local convective heat transfer coefficients for the ice accretion shapes must be known. In the past, coefficients obtained for circular cylinders were used as an approximation to the actual coefficients since no better information existed. The purpose of this experimental study was to provide local convective heat transfer coefficients for four shapes that represent ice accretions. The shapes were tested with smooth and rough surfaces. The experimental method chosen was the thin-skin heat rate technique. Using this method local Nusselt numbers were determined for the ice shapes. In general it was found that the convective heat transfer was higher in regions where the model's surfaces were convex and lower in regions where the model's surfaces were concave. The effect of roughness was to increase the heat transfer in the high heat transfer regions by approximately 100% while little change was apparent in the low heat transfer regions.

Smith, M. E.↗
NASA NTRS1985

Effects of airfoil shape, thickness, camber, and angle of attack on calculated transonic unsteady airloads

The effects of airfoil shape, thickness, camber, and mean angle of attack on transonic unsteady airloads were investigated as calculated by the transonic small-disturbance computer code XTRAN2L. Shape effects were investigated by examining the pressure distributions, shock locations, and unsteady airloads for three 10 percent thick airfoils. NACA 0010, NACA 64A010, and parabolic arc. Thickness effects were determined by studying a single airfoil shape with three different thicknesses: NACA 0008, NACA 0010, and NACA 0012. Angle of attack and camber effects were studied by including mean angle of attack or by adding a simple parabolic camber distribution to the originally symmetric airfoils. Comparisons of unsteady airloads for different airfoil configurations show similar results caused by variations in airfoil shape, thickness, camber, or mean angle of attack. Computer costs can be reduced by limiting the number of transonic unsteady aerodynamic calculations for small changes in airfoil geometry or angle of attack.

Batina, J. T.↗
NASA NTRS1986

Design of fuselage shapes for natural laminar flow

Recent technological advances in airplane construction techniques and materials allow for the production of aerodynamic surfaces without significant waviness and roughness, permitting long runs of natural laminar flow (NLF). The present research effort seeks to refine and validate computational design tools for use in the design of axisymmetric and nonaxisymmetric natural-laminar-flow bodies. The principal task of the investigation involves fuselage body shaping using a computational design procedure. Analytical methods were refined and exploratory calculations conducted to predict laminar boundary-layer on selected body shapes. Using a low-order surface-singularity aerodynamic analysis program, pressure distribution, boundary-layer development, transition location and drag coefficient have been obtained for a number of body shapes including a representative business-aircraft fuselage. Extensive runs of laminar flow were predicted in regions of favorable pressure gradient on smooth body surfaces. A computational design procedure was developed to obtain a body shape with minimum drag having large extent of NLF.

Dodbele, S. S.↗
NASA NTRS1985

Shaft mode shape demonstration

The dynamic response of a rotating machine is directly influenced by its geometric configuration and all aspects of the rotor construction. These determine two significant parameters, mass distribution and stiffness, which yield a spectrum of natural frequencies and mode shapes. The mode shapes can be presented as snapshots of the characteristic amplitude/phase reponse patterns of the shaft, due to the major forcing function of unbalance, at different rotative speeds. To demonstrate the three shaft mode shapes of the rotor rig using the Shaft Mode Demonstrator and oscilloscopes. The synchronous (1X) amplitude and phase of the rotor vibration in the vertical direction from several points along the shaft is displayed on corresponding points of the demonstrator. Unfiltered vibration from vertical and horizontal probe pairs is displayed on the oscilloscopes in orbit format for a dynamic presentation of the mode shape.

Grissom, R.↗
NASA NTRS1985

Effect of enclosure shape on natural convection velocities in microgravity

Natural convection velocities within two-dimensional enclosures of various shapes are estimated with reasonable accuracy, for Rayleigh numbers up to at least 5000, by considering the area to be equivalent to a circle of equal area. For the class of figures including the square, upright half-circle, and upright 2 x 1 aspect ratio rectangle, excellent agreement is obtained by considering the temperature difference across the maximum horizontal dimension to be equal to that across the equal area circle horizontal diameter. The agreement of two upright oblong shapes indicates probable agreement for any similar upright oblong shape of roughly the same aspect ratio. The horizontal oblong shapes have natural convection velocities approximately one-half that estimated based on the equal area circle, with the temperature difference across the maximum horizontal dimension taken to be equal to that across the equal area circle diameter.

Robertson, S. J.↗
NASA NTRS1987

Measuring Shapes of Acoustically Levitated Drops

Instrument records shadows of drops in acoustic field. Shapes of acoustically levitated liquid drops and gas bubbles examined by shadow projector. Although acoustic radiation pressure counterbalances gravitational force acting on levitated drops and bubbles, pressure usually not uniform over surfaces and causes them to assume nonspherical shapes. Shape of drop or bubble gives useful information about acoustic field and levitated material. Held aloft in laser beam by acoustic field, liquid drop casts shadow on photographic film. Changing shape of drop recorded in sequence of exposures.

Trinh, E. H.↗
NASA NTRS1986

Shifts in shuttle SRM performance because of ammonium perchlorate crystal shape on missions 51-I/J and 61-A/B

The design of the Space Shuttle vehicle configuration requires that the SRMs produce thrust within tightly-controlled limits. These limits provide assurance that Shuttle ascent performance goals will be achieved within the vehicle flight load constraints. The SRM's will perform within these limits if overall SRM reproducibility is maintained. This report will initially describe the excellent performance reproducibility of the 24 SRMs during the first 12 flights STS-8 through STS-26 (Mission 51-F) using the HPM SRM. Secondly, this report will describe the transient phenomena which interrupted the reproducibility in the first 20 sec of flight for four flights (Missions 51-I/J and 61-A/B). The cause of this 20 sec phenomena is postulated to be a change in the crystal shape of the ammonium perchlorate used in the propellant. This shape change coincided with the performance shift on these four flights. The ballistic effect of the crystal shape change is manifested as a change to the generic HUMP or BARF curve of the Shuttle SRM thrust/pressure-time curve. As the crystal shape change was corrected by the vendor, the performance produced by the Shuttle SRM returned to normal.

Blackwell, D. L.↗
NASA NTRS1986

Design sensitivity analysis using EAL. Part 2: Shape design parameters

A numerical implementation of shape design sensitivity analysis of built-up structures is presented, using the versatility and convenience of an existing finite element structural analysis code and its data base management system. This report is a continuation of a previous report on conventional design parameters. The finite element code used in the implementation presented is the Engineering Analysis Language (EAL), which is based on a hybrid analysis method. It has been shown that shape design sensitivity computations can be carried out using the database management system of EAL, without writing a separate program and a separate data base. The material derivative concept of continuum mechanics and an adjoint variable method of design sensitivity analysis are used to derive shape design sensitivity information of structural performances. A domain method of shape design sensitivity analysis and a design component method are used. Displacement and stress functionals are considered as performance criteria.

Dopker, B.↗
NASA NTRS1987

Efficiency characteristics of crescent-shaped wings and caudal fins

Caudal (tail) fins of fish and aquatic mammals that cruise long distances, and wings of certain birds, often have the shape of a crescent moon. This study investigates how the crescent shape contributes to the traveling performance of these animals. A steady-flow theory (Maskew, 1982) that correctly models the trailing wake was used to analyze lifting surface efficiency, which is dependent on the level of induced (or vortex) drag for a given lift and span of the lifting surface. This analysis shows that backward curvature of a wing improves induced efficiency to a value greater than that of the flat untwisted wing of elliptical shape considered optimal in classical wing theory (Prandt, 1921 and Munk, 1921). This increase of induced efficiency results from the nonplanar trailing vortex sheet produced by the crescent-shaped wing at a given angle of attack.

Van Dam, C. P.↗
NASA NTRS1987

Identification of the zero-g shape of a space beam

This paper develops an approach for identifying the 0-g shape of a beam/column in a 1-g environment. The determination of the 0-g shape is accomplished by a combination of experiment and analysis. A prototype large space structure beam/column is scaled to laboratory size to demonstrate that the 0-g shape of the structure can be accurately determined in a ground based experiment. Information obtained from the 0-g shape experiment is also used to experimentally measure the stiffness of the beam model.

Balas, Gary J.↗
NASA NTRS1987

Intergration effects of D-shaped, underwing, aft-mounted, separate-flow, flow-through nacelles on a high-wing transport

An experimental investigation was conducted in the Langley 16-Foot Transonic Tunnel at freestream Mach numbers from 0.70 to 0.82 and angles of attack from -3.0 to 4.0 deg to determine the integration effects of D-shaped, underwing, aft-mounted, separate-flow, flow-through nacelles on a high-wing transonic transport configuration. The results showed that the aft-mounted nacelle/pylon produced an increase in lift over that of the wing-body configuration by pressurizing much of the wing lower surface in front of the pylon. For the D-shaped nacelle, a substantial region of supersonic flow over the wing, aft of the lip of the nacelle, cancelled the reduction in drag caused by the increase in pressures ahead of the lip, to increase interference and form drag compared with a similar circular-shaped nacelle. The installed drag of the D=shaped nacelle was essentially the same as that of an aft-mounted circular nacelle from a previous investigation.

Lamb, Milton↗
NASA NTRS1987

Shape optimization of three-dimensional stamped and solid automotive components

The shape optimization of realistic, 3-D automotive components is discussed. The integration of the major parts of the total process: modeling, mesh generation, finite element and sensitivity analysis, and optimization are stressed. Stamped components and solid components are treated separately. For stamped parts a highly automated capability was developed. The problem description is based upon a parameterized boundary design element concept for the definition of the geometry. Automatic triangulation and adaptive mesh refinement are used to provide an automated analysis capability which requires only boundary data and takes into account sensitivity of the solution accuracy to boundary shape. For solid components a general extension of the 2-D boundary design element concept has not been achieved. In this case, the parameterized surface shape is provided using a generic modeling concept based upon isoparametric mapping patches which also serves as the mesh generator. Emphasis is placed upon the coupling of optimization with a commercially available finite element program. To do this it is necessary to modularize the program architecture and obtain shape design sensitivities using the material derivative approach so that only boundary solution data is needed.

Botkin, M. E.↗