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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 271 records · Page 15
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Atmospheric Drivers of Wind Turbine Blade Leading Edge Erosion: Review and Recommendations for Future Research

Leading edge erosion (LEE) of wind turbine blades causes decreased aerodynamic performance leading to lower power production and revenue and increased operations and maintenance costs. LEE is caused primarily by materials stresses when hydrometeors (rain and hail) impact on rotating blades. The kinetic energy transferred by these impacts is a function of the precipitation intensity, droplet size distributions (DSD), hydrometeor phase and the wind turbine rotational speed which in turn depends on the wind speed at hub-height. Hence, there is a need to better understand the hydrometeor properties and the joint probability distributions of precipitation and wind speeds at prospective and operating wind farms in order to quantify the potential for LEE and the financial efficacy of LEE mitigation measures. However, there are relatively few observational datasets of hydrometeor DSD available for such locations. Here, we analyze six observational datasets from spatially dispersed locations and compare them with existing literature and assumed DSD used in laboratory experiments of material fatigue. We show that the so-called Best DSD being recommended for use in whirling arm experiments does not represent the observational data. Neither does the Marshall Palmer approximation. We also use these data to derive and compare joint probability distributions of drivers of LEE; precipitation intensity (and phase) and wind speed. We further review and summarize observational metrologies for hydrometeor DSD, provide information regarding measurement uncertainty in the parameters of critical importance to kinetic energy transfer and closure of data sets from different instruments. A series of recommendations are made about research needed to evolve towards the required fidelity for a priori estimates of LEE potential.

17 WIND ENERGY↗
NASA NTRS1996

The Effect of Wake Passing on Turbine Blade Film Cooling

The effect of upstream blade row wake passing on the showerhead film cooling performance of a downstream turbine blade has been investigated through a combination of experimental and computational studies. The experiments were performed in a steady-flow annular turbine cascade facility equipped with an upstream rotating row of cylindrical rods to produce a periodic wake field similar to that found in an actual turbine. Spanwise, chordwise, and temporal resolution of the blade surface temperature were achieved through the use of an array of nickel thin-film surface gauges covering one unit cell of showerhead film hole pattern. Film effectiveness and Nusselt number values were determined for a test matrix of various injectants, injectant blowing ratios, and wake Strouhal numbers. Results indicated a demonstratable reduction in film effectiveness with increasing Strouhal number, as well as the expected increase in film effectiveness with blowing ratio. An equation was developed to correlate the span-average film effectiveness data. The primary effect of wake unsteadiness was found to be correlated well by a chordwise-constant decrement of 0.094-St. Measurable spanwise film effectiveness variations were found near the showerhead region, but meaningful unsteady variations and downstream spanwise variations were not found. Nusselt numbers were less sensitive to wake and injection changes. Computations were performed using a three-dimensional turbulent Navier-Stokes code which was modified to model wake passing and film cooling. Unsteady computations were found to agree well with steady computations provided the proper time-average blowing ratio and pressure/suction surface flow split are matched. The remaining differences were isolated to be due to the enhanced mixing in the unsteady solution caused by the wake sweeping normally on the pressure surface. Steady computations were found to be in excellent agreement with experimental Nusselt numbers, but to overpredict experimental film effectiveness values. This is likely due to the inability to match actual hole exit velocity profiles and the absence of a credible turbulence model for film cooling.

Heidmann, James David↗
NASA NTRS1974

Rotating turbine blade pyrometer

Non-contacting pyrometer system optically measures surface temperature distribution on rotating turbine blade, comprising line-by-line scan via fiber optic probe. Each scan line output is converted to digital signals, temporarily stored in buffer memory, and then processed in minicomputer for display as temperature.

Buchele, D. R.↗
NASA NTRS1983

Properties of Nickel-Based Hydrogen-Turbine Blades

120 page report presents data on mechanical properties of cast nickelbased alloys for turbine blades operating in hydrogen and steam at high temperatures. Tests on alloys for hydrogen-burning engines of future are described.

Deluca, D. P.↗
NASA NTRS1992

Finite difference time domain modeling of steady state scattering from jet engines with moving turbine blades

The approach chosen to model steady state scattering from jet engines with moving turbine blades is based upon the Finite Difference Time Domain (FDTD) method. The FDTD method is a numerical electromagnetic program based upon the direct solution in the time domain of Maxwell's time dependent curl equations throughout a volume. One of the strengths of this method is the ability to model objects with complicated shape and/or material composition. General time domain functions may be used as source excitations. For example, a plane wave excitation may be specified as a pulse containing many frequencies and at any incidence angle to the scatterer. A best fit to the scatterer is accomplished using cubical cells in the standard cartesian implementation of the FDTD method. The material composition of the scatterer is determined by specifying its electrical properties at each cell on the scatterer. Thus, the FDTD method is a suitable choice for problems with complex geometries evaluated at multiple frequencies. It is assumed that the reader is familiar with the FDTD method.

Ryan, Deirdre A.↗
NASA NTRS1952

Experimental investigation of the heat-transfer characteristics of an air-cooled sintered porous turbine blade

The results of a heat-transfer investigation on a transpiration-cooled turbine blade are presented. The investigation was made on a static cascade.506::Declassified December 11, 1953. Blade-peripheral wall-temperature distributions were measured and compared with the temperature distribution on a convection-cooled blade. A correlation of the blade-wall temperatures obtained at various gas temperatures and gas weight flows was made on the basis of a temperature-difference ratio. Blade-wall temperatures calculated using an approximate theory for turbulent flow are compared with the measured blade-wall tempeartures.

Schafer, Louis J , Jr↗
DOE OSTI2022

Thermal Instability in the Manufacturing of Wind Turbine Blade Spar Caps – Phase 2

As the wind turbine industry continues to develop, the technology surrounding the design, development, and manufacturing of blades requires advancement as well. Wind turbine blades continue to increase in size, increasing the cost and time associated with manufacturing. Simulation driven manufacturing cycle design is required for the industry to maintain manufacturing schedules and optimize the manufacturing process. A recent effort to reduce the cycle time of wind blade spar caps encountered a recurring manufacturing defect during the exotherm and curing of the resin system after filling in the vacuum-assisted resin transfer molding (VARTM) process. Thermal waves developed in sections of the spar cap resulting in unacceptable part tolerances, requiring the parts to be thrown out. The first phase of this IACMI project focused on characterizing the fabric and epoxy system used in manufacturing and simulating the manufacturing process to determine the root cause of the thermal waves. The second phase of this project refined and validated the manufacturing simulations. The simulation workflow was then used to analyze multiple cure cycle options to determine if the thermal waves would appear. The estimated filling time from the filling simulation was shown to match well to experiment, and the temperature history from the curing simulation lined up well with experiment. This indicates that these simulations could be used to evaluate future curing cycles to be used with manufacturing. It is recommended that the distortion simulation work be completed for this project, as it would allow for further manufacturing cycle evaluation through the prediction of stresses and strains in the part. This could provide indicators of defects like the thermal waves seen in manufacturing earlier.

17 WIND ENERGY↗
NASA NTRS1957

Endurance Evaluation of Sintered, Porous, Strut-Supported Turbine Blades made by Federal-Mogul-Bower-Bearings, Incorporated, under Bureau of Aeronautics Contract NOas 55-124-C

Four strut-supported, transpiration-cooled turbine blades were investigated experimentally in a turbojet engine. The blade shells were fabricated by the mold-sintering method with spherical stainless-steel powder. Two blades were investigated in order to evolve suitable capping methods for the blade tip. Two other blades were used to evaluate the durability of the porous-shell material. The blades were investigated at a turbine-tip speed of 1305 feet per second, an average turbine-inlet temperature of about 1670 F, and at a porous-shell temperature limited to a maximum of approximately 1040 F.

Hickel, Robert O.↗
NASA NTRS1951

Two-dimensional Cascade Investigation of the Maximum Exit Tangential Velocity Component and Other Flow Conditions at the Exit of Several Turbine Blade Designs at Supercritical Pressure Ratios

The nature of the flow at the exit of a row of turbine blades for the range of conditions represented by four different blade configurations was evaluated by the conservation-of-momentum principle using static-pressure surveys and by analysis of Schlieren photographs of the flow. It was found that for blades of the type investigated, the maximum exit tangential-velocity component is a function of the blade geometry only and can be accurately predicted by the method of characteristics. A maximum value of exit velocity coefficient is obtained at a pressure ratio immediately below that required for maximum blade loading followed by a sharp drop after maximum blade loading occurs.

TURBINES - AXIAL FLOW↗
NASA NTRS1956

Methods for Measuring Temperatures of Thin-walled Gas-turbine Blades

The accuracy and durability of two means for measuring the metal temperature of gas-turbine blades were investigated experimentally in a turbojet engine. Cemented thermocouples that could be placed in walls as thin 0.010 inch and commercial temperature-indicating paints were evaluated at turbine-inlet temperatures up to about 1650 degrees F and for centrifugal forces equivalent to about 42,000 times gravity. The cemented thermocouples operated satisfactorily. The temperature-indicating paints were neither as accurate nor as durable as the cemented thermocouples.

Stepka, Francis S↗
NASA NTRS1976

Infrared pyrometer for high resolution surface temperature measurement on rotating turbine blades

A high resolution pyrometer was developed and used to obtain temperature profiles of rotating turbine blades at tip speeds up to 366 meters per second. Surface temperature variations from 920 to 1250 K can be measured and variations over distances of 0.05 cm can be resolved. Temperature profiles were obtained in near real time as hard copies from a computer display terminal. Temperatures measured with the prototype pyrometer and with thermocouples agreed to within 2 percent over the temperature range from 977 to 1144.

Uguccini, O. W.↗
NASA NTRS1976

Infrared pyrometer for high resolution surface temperature measurements on rotating turbine blades

A high resolution pyrometer was developed and used to obtain temperature profiles of rotating turbine blades at tip speeds up to 366 meters per second (1200 fps). Surface temperature variations from 920 to 1250 K (1200 to 1800 F) can be measured and variations over distances of 0.05 cm (0.020 in.) can be resolved. Temperature profiles were obtained in near real time as hard copies from a computer display terminal. Temperatures measured with the prototype pyrometer and with thermocouples agreed to within 2 percent over the temperature range from 977 to 1144 K (1300 to 1600 F).

Uguccini, O. W.↗
NASA NTRS1977

A two-dimensional cascade solution using minimized surface singularity density distributions - with application to film cooled turbine blades

An investigation of the effects of coolant injection on the aerodynamic performance of cooled turbine blades is presented. The coolant injection is modeled in the inviscid irrotational adiabatic flow analysis through the cascade using the distributed singularities approach. The resulting integral equations are solved using a minimized surface singularity density criteria. The aerodynamic performance was evaluated using this solution in conjunction with an existing mixing theory analysis. The results of the present analysis are compared with experimental measurements in cold flow tests.

Mcfarland, E.↗
NASA NTRS1979

Design, fabrication, test, and evaluation of a prototype 150-foot long composite wind turbine blade

The design, fabrication, testing, and evaluation of a prototype 150 foot long composite wind turbine blade is described. The design approach and material selection, compatible with low cost fabrication methods and objectives, are highlighted. The operating characteristics of the blade during rotating and nonrotating conditions are presented. The tensile, compression, and shear properties of the blade are reported. The blade fabrication, tooling, and quality assurance are discussed.

Gewehr, H. W.↗