2020 PV Reliability Workshop: February 27, 2020 Proceedings
These are the proceedings from the Feb. 27, 2020 Photovoltaic Reliability Workshop (PVRW) 2020 Conference.
41 EE - Solar Energy Technologies Office (EE-4S)↗
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2020 PV Reliability Workshop: February 25, 2020 Proceedings
These are the proceedings from the Feb. 25, 2020 Photovoltaic Reliability Workshop (PVRW) 2020 Conference.
41 EE - Solar Energy Technologies Office (EE-4S)↗
Reliability and Geographic Trends of 50,000 Photovoltaic Systems in the USA: Preprint
This paper presents performance and reliability data from nearly 50,000 photovoltaic (PV) systems totaling 1.7 gigawatts installed capacity in the USA from 2009 to 2012 and their geographic trends. About 90% of the normal systems and about 85% of all systems, including systems with known issues, performed to within 10% or better of expected performance. Although considerable uncertainty may exist due to the nature of the data, hotter climates appear to exhibit some degradation not seen in the more moderate climates. Special causes of underperformance and their impacts are delineated by reliability category. Hardware-related issues are dominated by inverter problems (totaling less than 0.5%) and underperforming modules (totaling less than 0.1%). Furthermore, many reliability categories show a significant decrease in occurrence from year 1 to subsequent years, emphasizing the need for higher-quality installations but also the need for improved standards development. The probability of PV system damage because of hail is below 0.05%. Singular weather events can have a significant impact such as a single lightning strike to a transformer or the impact of a hurricane. However, grid outages are more likely to have a significant impact than PV system damage when extreme weather events occur.
14 SOLAR ENERGY↗
A dosimetric study of small photon fields using polymer gel and Gafchromic EBT films
The use of small field sizes is increasingly becoming important in radiotherapy particularly since the introduction of stereotactic radiosurgery and intensity-modulated radiation therapy techniques. The reliable measurement of delivered dose from such fields with conventional dosimeters, such as ionization chambers, is a challenging task. In this work, methacrylic and ascorbic acid in gelatin initiated by copper polymer gel dosimeters are employed to measure dose in 3 dimensions. Field sizes of 5 × 5 mm{sup 2}, 10 × 10 mm{sup 2}, 20 × 20 mm{sup 2}, and 30 × 30 mm{sup 2} are investigated for a 6-MV x-rays. The results show an agreement with Gafchromic film, with some variation in measured doses near the edge of the fields, where the film data decrease more rapidly than the other methods. Dose penumbra widths obtained with gel dosimeters and Gafchormic film were generally in agreement with each other. The results of this work indicate that polymer gel dosimetry could be invaluable for the quantification of the 3-dimensional dose distribution in small field size.
61 RADIATION PROTECTION AND DOSIMETRY↗
Damping Selection Strategy for Maximum Energy on Wave Energy Power Converters
An optimal damping selection strategy on the power electronics in wave energy application is introduced to increase the total energy produced from the power converter in a wave energy converter (WEC) system. A damping map for maximum energy is built for the selection. The map is based on an irregular wave-towire simulation and reliability analysis on the IGBT module. From the yearly wave mission profile, the damping selection strategy is proved to provide 40% more energy than the conventional optimal power with passive damping selection in the WEC power converter.
16 TIDAL AND WAVE POWER↗
Optimized Highly Efficient SSCB Using Organic Substrate Packaging for Electric Vehicle Applications
Solid State Circuit Breakers (SSCBs) are an attractive protection solution for their arcless current interruption and fast actuation speeds over mechanical breakers. This paper proposes a Bidirectional SSCB (BSSCB) with a thermally defined and digitally controlled current time profile for fault protection in EV and other low-voltage DC systems. The paper proposes an organic packaging approach utilizing flex circuitry to develop a reliable, cost-effective power module for BSSCBs. The paper studies transient heat transfer in the power modules using finite element analysis (FEA). An RC themal ladder network is extracted to define a fusing curve. To demonstrate and verify the design, a 1kV/50 A SiC MOSFET BSSCB prototype is fabricated and tested, having a power density of 60 W/cm3 and 4x reduction in form factor over presently researched breakers. Also, given are results for 750 V/150 A operation showing interruption in 2.4 μs.
organic power packaging↗
Photovoltaic Reliability Performance Model v 2.0
PV-RPM is intended to address more “real world” situations by coupling a photovoltaic system performance model with a reliability model so that inverters, modules, combiner boxes, etc. can experience failures and be repaired (or left unrepaired). The model can also include other effects, such as module output degradation over time or disruptions such as electrical grid outages. In addition, PV-RPM is a dynamic probabilistic model that can be used to run many realizations (i.e., possible future outcomes) of a system’s performance using probability distributions to represent uncertain parameter inputs.
Miller, StephenP.↗
Independent test results: comparing and quantifying bifacial reliability and performance
This conference presentation analyzes early outdoor performance results from PVEL's DOE-funded bifacial study as well as indoor reliability test results for bifacial modules, including manufacturer-level comparisons across different albedos and times of day.
Meydbray, Jenya↗
Development of a Marx Modulator for FNAL Linac
A Marx-topology modulator has been designed and developed at the Fermi National Accelerator Laboratory under the Proton Improvement Plan (PIP). This modulator replaces the previous triode hard-tube design, increasing reliability, lowering operational costs, and maintaining waveform accuracy. The Marx modulator supplies the anode of the 7835 VHF power triode tube with a 35 kV, 375 Amp, 460 μs pulse at 15 Hz. It consists of 54 individual Marx cells, each containing a 639 μF capacitor charged to 900 Volts, combined in series with IGBT switches to create the desired output waveform. This requires variable rise and fall times, flattening of capacitive droop, and feedforward beam loading compensation. All five 201.25 MHz RF systems have been upgraded to Marx modulators to ensure continued operation of the linear accelerator.
43 PARTICLE ACCELERATORS↗
Development of a Marx Modulator for FNAL Linac
A Marx-topology modulator has been designed and developed at the Fermi National Accelerator Laboratory under the Proton Improvement Plan (PIP). This modulator replaces the previous triode hard-tube design, increasing reliability, lowering operational costs, and maintaining waveform accuracy. The Marx modulator supplies the anode of the 7835 VHF power triode tube with a 35 kV, 375 Amp, 460 µs pulse at 15 Hz. It consists of 54 indi-vidual Marx cells, each containing a 639 µF capacitor charged to 900 Volts, combined in series with IGBT switches to create the desired output waveform. This requires variable rise and fall times, flattening of capaci-tive droop, and feedforward beam loading compensation. All five 201.25 MHz RF systems have been upgraded to Marx modulators to ensure continued operation of the linear accelerator.
43 PARTICLE ACCELERATORS↗
Power Electronics Thermal Management
This project conducts research to develop new power electronics thermal management technologies to increase power density, enable high WBG temperature operation, and decrease cost. One of the main challenges to achieving high power densities is associated with packaging of high-temperature (250°C) WBG devices near lower-temperature-rated components (e.g., electrical boards and capacitors). Additionally, the high junction temperatures of the WBG devices will result in large temperature gradients through the power module layers that will present reliability challenges and require higher-temperature substrates and bonding materials.
47 OTHER INSTRUMENTATION↗
Measurement techniques of thermoelectric devices and modules
Thermoelectric (TE) energy conversion devices are designed based on measured material transport properties. Although an ideal device efficiency can be calculated using the figure of merit, zT, the actual efficiency of a thermoelectric module is smaller and must be measured. TE device performance testing techniques and procedures are reviewed with a focus on energy conversion efficiency. One of the areas that attract less attention in the literature is the transition from basic thermoelectric materials research to the production of modules and devices. The effects of interface layers, diffusion barriers, thermal insulations, and heat sinks are reviewed. Finally, device performance from single couples to standard modules and long-term reliability are discussed.
Wang, Hsin↗
Power Electronics Thermal Management
This project conducts research to develop new power electronics thermal management technologies to increase power density, enable high WBG temperature operation, and decrease cost. One of the main challenges to achieving high power densities is associated with packaging of high-temperature (up to 250 degrees C) WBG devices near lower-temperature-rated components (e.g., electrical boards and capacitors). Additionally, the high junction temperatures of the WBG devices will result in large temperature gradients through the power module layers, which will present reliability challenges and require higher-temperature substrates and bonding materials.
ADVANCED PROPULSION SYSTEMS↗
Fundamental Studies of Adhesion of Dust to PV Module Surfaces: Chemical and Physical Relationships at the Microscale
Photovoltaic (PV) module soiling is a growing area of concern for performance and reliability. This paper provides evaluations of the fundamental interactions of dust/soiling particles with several PV module surfaces. The purpose is to investigate the basic mechanisms involving the chemistry, morphology, and resulting particle adhesion to the first photon-incident surface. The evaluation and mapping of the chemistry and composition of single dust particles collected from operating PV module surfaces are presented. The first correlated direct measurements of the adhesive force of individual grains from field-operating collectors on identical PV module glass are reported, including correlations with specific compositions. Special microscale atomic force microscopy techniques are adapted to determine the force between the particle and the module glass surface. Results are presented for samples under dry and moisture-exposed conditions, confirming the effects of cementation for surfaces having soluble mineral and/or organic concentrations. Additionally, the effects of hydrocarbon fuels on the enhanced bonding of soiling particles to surfaces are determined for samples from urban and highly trafficked regions. Comparisons between glass and dust-mitigating superhydrophobic and superhydrophilic coatings are presented. Potential limitations of this proximal probe technique are discussed in terms of results and initial proof-of-concept experiments.
14 SOLAR ENERGY↗
Reliability Evaluation of Next Generation Inverter: Cooperative Research and Development Final Report, CRADA Number CRD-12-478
The National Renewable Energy Laboratory (NREL) will conduct thermal and reliability modeling on three sets of power modules for the development of a next generation inverter for electric traction drive vehicles. These modules will be chosen by General Motors (GM) to represent three distinct technological approaches to inverter power module packaging. Likely failure mechanisms will be identified in each package and a physics-of-failure-based reliability assessment will be conducted.
30 DIRECT ENERGY CONVERSION↗
An Approach to Automate tools for the Risk Assessment of Digital Instrumentation and Control Systems
Reliable digital instrumentation and control systems (DI&C) are integral for sustaining the continued operation of nuclear power plants. These systems ensure that nuclear reactors operate safely, efficiently, and within regulatory requirements. Yet, the cost of designing and licensing new nuclear DI&C can be prohibitively expensive. Under the U.S. Department of Energy Light Water Reactor Sustainability Program, Idaho National Laboratory has developed a framework for supporting the risk-informed design of DI&C systems by offering methods to support the identification, quantification, and evaluation of risks for various DI&C design architectures. The framework indicates potential software failure modes and provides pathways for quantifying the potential for these software failures, including common cause failures. Using the framework’s systematic approach, challenges for assessing risks within new and existing nuclear DI&C systems can be reduced. Nevertheless, the current framework can be further improved using the convenience of automation. This paper introduces the development of Software for the Hazard Identification and Evaluation of Digital Systems (SHIELDS). SHIELDS is an engineering software package that enables the identification, elimination, and mitigation of potential risks and reduces the burden of deploying reliable DI&C systems. This work introduces plans and techniques to digitize and improve the manual risk assessment modules of the framework. These improvements will save time and increase the repeatability and usability of the framework, making it more accessible to a wider range of users. Ultimately, this introduces SHIELDS and how its modules support efficient development of safe and reliable DI&C systems.
46 - INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AN↗
Uniform Mechanical Loading Can Test for Nonuniform Loading Durability
In this work, we present a method to evaluate the equivalency between any module mechanical loading conditions. The method is developed to address the specific failure mode of glass fracture and is based on Weibull analysis and weakest link theory. It considers the varying stress profile across the module to calculate the probability of glass fracture, which is used as the metric of equivalency. An idealized nonuniform loading scheme is employed to demonstrate the method and introduce the concept of the equivalent uniform load factor: a factor applied to the maximum pressure of the nonuniform load to obtain the equivalent uniform load value. It is demonstrated that this factor is less than unity for all nonuniform load cases considered, including snow and various characters of wind loading. These significant results suggest that uniform loading may be reliably, and practically, employed to evaluate photovoltaic module glass for nonuniform loading durability.
14 SOLAR ENERGY↗
Degradation mechanisms and partial shading of glass-backsheet and double-glass photovoltaic modules in three climate zones determined by remote monitoring of time-series current–voltage and power datastreams
Degradation and partial shading impact the long-term reliability and power production of photovoltaic (PV) modules and power plants. Time-series power (P mp ) and current–voltage (I-V) curve datastreams from PV modules enable a remote diagnostic approach to quantify active degradation mechanisms and identify partial shading. We study three to nine years of these datastreams, including 3.6 million P mp I-V curves and 36 million values, from eight PV modules, four each of double-glass and glass-backsheet module architectures, located in three distinctly different Köppen-Geiger climate zones, to determine the module’s performance loss rates (PLR), identify active degradation mechanisms and power loss modes, along with partial shading by local objects. Considering both module architectures, PLR results indicate that the BSh climate zone is the most aggressive for module degradation, while the Alpine ET zone is the mildest climate. PLR of double-glass modules located in BWh and BSh climate zones are different due to the significantly greater uniform current loss (ΔP Isc ) for double-glass modules in BSh, at a 5% significance level. Power loss for four out of five modules located in the BWh and BSh climates are dominated by uniform current degradation. Statistical analysis of multistep I-V curves detects partial shading experienced by three studied modules with details of the shading profile, the shading Poynting vector diagram for the obstacle’s relative position, shading scenarios, and duration. Lastly, this work demonstrates how remote monitoring and diagnosis of P mp & I-V time-series of modules can provide quantitative operations and maintenance insights into system performance, degradation mechanisms, and shading.
14 SOLAR ENERGY↗