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NASA NTRS2004

Space Technology 5: Pathfinder for Future Micro-Sat Constellations

The Space Technology 5 (ST-5) Project, currently in the implementation phase, is part of the National Aeronautics and Space Administration (NASA) s New Millennium Program (NMP). ST-5 will consist of a constellation of three miniature satellites, each with mass less than 25 kg and size approximately 60 cm by 30 cm. ST-5 addresses technology challenges, as well as fabrication, assembly, test and operations strategies for future micro-satellite missions. ST-5 will be deployed into a highly eccentric, geo-transfer orbit (GTO). This will expose the spacecraft to a high radiation environment as well as provide a low level magnetic background. A three-month flight demonstration phase is planned to validate the technologies and demonstrate concepts for future missions. Each ST-5 spacecraft incorporates NMP competitively-selected breakthrough technologies. These include Cold Gas Micro-Thrusters for propulsion and attitude control, miniature X-band transponder for space-ground communications, Variable Emittance Coatings for dynamic thermal control, and CULPRiT ultra low power logic chip used for Reed-Solomon encoding. The ST-5 spacecraft itself is a technology that can be infused into future missions. It is a fully functional micro-spacecraft built within tight volume and mass constraints. It is built to withstand a high radiation environment, large thermal variations, and high launch loads. The spacecraft power system is low-power and low-voltage, and is designed to turn on after separation &om the launch vehicle. Some of the innovations that are included in the ST-5 design are a custom spacecraft deployment structure, magnetometer deployment boom, nutation damper, X-band antenna, miniature spinning sun sensor, solar array with triple junction solar cells, integral card cage assembly containing single card Command and Data Handling and Power System Electronics, miniature magnetometer, and lithium ion battery. ST-5 will demonstrate the ability of a micro satellite to perform research-quality science. Each ST-5 spacecraft will deploy a precision magnetometer to be used both for attitude determination and as a representative science instrument. The spacecraft has been developed with a low magnetic signature to avoid interference with the magnetometer. The spacecraft will be able to detect and respond autonomously to science events, i.e. significant changes in the magnetic field measurements. The three spacecraft will be a pathfinder for future constellation missions. They will be deployed to demonstrate an appropriate geometry for scientific measurements as a constellation. They will be operationally managed as a constellation, demonstrating automation and communication strategies that will be useful for future missions. The technologies and future mission concepts will be validated both on the ground and in space. Technologies will be validated on the ground by a combination of component level and system level testing of the flight hardware in a thermal vacuum environment. In flight, specific validation runs are planned for each of the technologies. Each validation run consists of one or more orbits with a specific validation objective. This paper will describe the ST-5 mission, and the applicability of the NMP technologies, spacecraft, and mission concepts to future missions. It will also discuss the validation approach for the ST-5 technologies and mission concepts.

Carlisle, Candace↗

NASA NTRS2001

In-Space Structural Validation Plan for a Stretched-Lens Solar Array Flight Experiment

This paper summarizes in-space structural validation plans for a proposed Space Shuttle-based flight experiment. The test article is an innovative, lightweight solar array concept that uses pop-up, refractive stretched-lens concentrators to achieve a power/mass density of at least 175 W/kg, which is more than three times greater than current capabilities. The flight experiment will validate this new technology to retire the risk associated with its first use in space. The experiment includes structural diagnostic instrumentation to measure the deployment dynamics, static shape, and modes of vibration of the 8-meter-long solar array and several of its lenses. These data will be obtained by photogrammetry using the Shuttle payload-bay video cameras and miniature video cameras on the array. Six accelerometers are also included in the experiment to measure base excitations and small-amplitude tip motions.

Pappa, Richard S.↗

NASA NTRS1990

The Energetic Transient Array ETA - A network of 'space buoys' in solar orbit for observations of gamma-ray bursts

The Energetic Transient Array (ETA) is a concept for a dedicated interplanetary network of about 40 microsatellites ('space buoys') deployed in an about 1 AU radius solar orbit for the observation of cosmic gamma ray bursts (GRBs). Such a network is essential for the determination of highly accurate (about 0.1 arcsec) error boxes for GRBs. For each of about 100 bursts which would be detectable per year of observation by such a network, high resolution spectra could be obtained through the use of passively-cooled Ge gamma-ray detectors. Stabilization of each microsatellite would be achieved by a novel technique based on the radiation pressure exerted on 'featherable' solar paddles. It should be possible to have a fully functional array of satellites in place before the end of the decade for a total cost of about $20M, exclusive of launcher fees.

Ricker, George R.↗

NASA NTRS2017

On-Orbit Structural Dynamics Performance of the Roll-Out Solar Array

The Roll-Out Solar Array (ROSA) flight experiment was launched to the International Space Station (ISS) on June 3rd, 2017. ROSA is an innovative, lightweight solar array with a flexible substrate that makes use of the stored strain energy in its composite structural members to provide deployment without the use of motors. This paper will discuss the results of various structural dynamics experiments conducted on the ISS during the weeks following launch. Data gathered from instrumentation on the solar array wing during the experiments are compared with pre-flight predictions from two different finite element modeling efforts. Two distinct methods were used to reconstruct the modal characteristics of ROSA from the data collected on orbit. Of particular interest in this effort are the first few system modes and mode shapes of the array, the amount of structural damping present, and degree of structural thermal interaction seen during eclipse exit. Discrepancies between the behavior predicted by the models and that observed on orbit are identified and discussed. The goal in this effort was to better understand the performance of ROSA and to improve modeling efforts for future designs of similar solar arrays.

Chamberlain, Matthew K.↗

NASA NTRS2019

Photogrammetry-Based Analysis of the On-Orbit Structural Dynamics of the Roll-Out Solar Array

The Roll-Out Solar Array (ROSA) flight experiment was launched to the International Space Station (ISS) on June 3rd, 2017. ROSA is an innovative, lightweight solar array with a flexible substrate that makes use of the stored strain energy in its composite structural members to provide deployment without the use of motors. This paper will discuss the results of various structural dynamics experiments conducted on the ISS during the weeks following launch. Data gathered from instrumentation on the solar array wing during the experiments was previously compared with pre-flight predictions from two different Finite Element Modeling (FEM) efforts. In this paper, data generated from photogrammetry is compared with accelerometer data and used to extend previous conclusions. Whereas previous analyses were only able to track the accelerations of six discrete points on the structure and photovoltaic (PV) blanket of ROSA, the photogrammetry analysis makes available displacements for dozens of points distributed throughout the array. This larger data set makes it possible to compare higher-order PV blanket modes with FEM predictions, in addition to verifying conclusions reached using accelerometer data. The goal in this effort was to better understand the performance of ROSA and to improve modeling efforts for future designs of similar solar arrays.

Chamberlain, Matthew K.↗

NASA NTRS1981

SEP solar array Shuttle flight experiment

An experiment to verify the operational performance of a full-scale Solar Electric Propulsion (SEP) solar array is described. Scheduled to fly on the Shuttle in 1983, the array will be deployed from the bay for ten orbits, with dynamic excitation to test the structural integrity being furnished by the Orbiter verniers; thermal, electrical, and sun orientation characteristics will be monitored, in addition to safety, reliability, and cost effective performance. The blanket, with aluminum and glass as solar cell mass simulators, is 4 by 32 m, with panels (each 0.38 by 4 m) hinged together; two live Si cell panels will be included. The panels are bonded to stiffened graphite-epoxy ribs and are storable in a box in the bay. The wing support structure is detailed, noting the option of releasing the wing into space by use of the Remote Manipulator System if the wing cannot be refolded. Procedures and equipment for monitoring the array behavior are outlined, and comprise both analog data and TV recording for later playback and analysis. The array wing experiment will also aid in developing measurement techniques for large structure dynamics in space.

Elms, R. V., Jr.↗

NASA NTRS1982

Efficient structures for geosynchronous spacecraft solar arrays, phase 4

Efficient structures for geosynchronous spacecraft solar arrays were investigated. The STACBEAM (stacking triangular articulated compact beam) concept was selected. The primary component, the solar array blanket, is stored in a folded configuration and is deployed by controlled linear extension. Blanket stiffness is attained by axially tensioning the blanket and by providing periodic lateral ribs and standoffs which attach the blanket to the beam at several places along its length. The STACBEAM deploys sequentially (one bay at a time) using a deployer of sufficient rigidity so that beam stiffness is not degraded during deployment. The beam does not rotate during deployment, thus making blanket beam attachment possible in the packaged condition. In addition to high bending stiffness, the STACBEAM possesses high torsional rigidity due to nonflexible diagonals. The concept is adaptable to various size and loading requirements by changing member diameter and baylength, thus affecting the ratio of packaged and deployed length.

Adams, L. R.↗

NASA NTRS1999

STS-31 Mission Highlights Resource Tape

The primary objective of mission STS-31 was to deploy the Hubble Space Telescope. The commander of the mission was Loren J. Shriver. The crew was pilot Charles F. Bolden, and Mission Specialists, Steven A. Hawley, Bruce McCandless II, and Kathryn D. Sullivan. The mission was launched on April 24, 1990. This videotape shows the astronauts at their pre-launch breakfast, their final preparations for launch and boarding the Shuttle Discovery. It shows the launch and the detachment of the rocket boosters. It shows the deployment of the Hubble Telescope and the unfurling of its Solar Arrays. Other payloads include the Protein Crystal Growth (PCG) experiment, and the Radiation Monitoring Equipment III, to measure gamma ray levels in the crew cabin. The videotape shows many shots of the Kennedy Mission Control room and the shuttle cockpit. The videotape finally shows the landing at Edwards Air Force Base, and the crew disembarking the shuttle.

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NASA NTRS2019

Structural Analysis Methods for the Roll-Out Solar Array Flight Experiment

Chamberlain, Matthew K.↗

NASA NTRS2018

Thin-Film Solar Arrays for Small Spacecraft

The use of thin-film based solar arrays for space applications has long been recognized as an advantageous power generation option. Thinner materials yield a mass savings, equating to lighter launch loads, larger arrays, and/or more payload allocation. Further, their mechanical flexibility lends itself well to stowage and deployment schemes, allowing for a vast improvement to both specific power (W/kg - watts per kilogram) as well as stowed power density (W/m3 - watts per cubic meter). A key application of thin-film space solar arrays is in the small satellite community; where spacecraft are largely power-starved. Their need for higher power generation coupled with the extreme mass and volume restrictions of the small spacecraft bus is driving the requirement for advanced solar arrays. And, when coupled with the relatively short operational requirements (e.g. less than 2 years) of small spacecraft, yields the perfect application for these thin-film arrays. In this presentation, NASA’s recent work on developing the Lightweight Integrated Solar Array and anTenna (LISA-T - also known as Lightweight Integrated Solar Array and Transceiver)), a thin-film solar array for small spacecraft, will be discussed. The array configuration will be shown alongside bench top deployment videos, a summary of environmental testing to date, and forward plans to a flight test. Advanced, robotic additive manufacturing of the thin-film web will also be discussed.

Carr, John A.↗

NASA NTRS1993

Solar array module plasma interactions experiment (SAMPIE) - Science and technology objectives

The solar array module plasma interactions experiment (SAMPIE) is an approved NASA flight experiment manifested for Shuttle deployment in early 1994. The SAMPIE experiment is designed to investigate the interaction of high voltage space power systems with ionospheric plasma. To study the behavior of solar cells, a number of solar cell coupons (representing design technologies of current interest) will be biased to high voltages to measure both arcing and current collection. Various theories of arc suppression will be tested by including several specially modified cell coupons. Finally, SAMPIE will include experiments to study the basic nature of arcing and current collection. This paper describes the rationale for a space flight experiment, the measurements to be made, and the significance of the expected results. A future paper will present a detailed discussion of the engineering design.

Hillard, G. B.↗

NASA NTRS1984

The 18th Aerospace Mechanisms Symposium

Topics concerning aerospace mechanisms, their functional performance, and design specifications are presented. Discussed subjects include the design and development of release mechanisms, actuators, linear driver/rate controllers, antenna and appendage deployment systems, position control systems, and tracking mechanisms for antennas and solar arrays. Engine design, spaceborne experiments, and large space structure technology are also examined.

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NASA NTRS2015

Mitigating Climate Change with Earth Orbital Sunshades

An array of rotating sunshades based on emerging solar sail technology will be deployed in a novel Earth orbit to provide near-continuous partial shading of the Earth, reducing the heat input to the atmosphere by blocking a small percentage of the incoming sunlight, and mitigating local weather effects of anticipated climate change over the next century. The technology will provide local cooling relief during extreme heat events (and heating relief during extreme cold events) thereby saving human lives, agriculture, livestock, water and energy needs. A synthesis of the solar sail design, the sails' operational modes, and the selected orbit combine to provide local weather modification.

Coverstone, Victoria↗

NASA NTRS2017

Damage Detection Sensor System for Aerospace and Multiple Applications

NASA has identified structural health monitoring and damage detection and verification as critical needs in multiple technology roadmaps. The sensor systems can be customized for detecting location, damage size, and depth, with velocity options and can be designed for particular environments for monitoring of impact or physical damage to a structure. The damage detection system has been successfully demonstrated in a harsh environment and remote integration tested over 1000 miles apart. Multiple applications includes: Spacecraft and Aircraft; Inflatable, Deployable and Expandable Structures; Space Debris Monitoring; Space Habitats; Military Shelters; Solar Arrays, Smart Garments and Wearables, Extravehicular activity (EVA) suits; Critical Hardware Enclosures; Embedded Composite Structures; and Flexible Hybrid Printed Electronics and Systems. For better implementation and infusion into more flexible architectures, important and improved designs in advancing embedded software and GUI interface, and increasing flexibility, modularity, and configurable capabilities of the system are currently being carried out.

Williams, Martha↗

NASA NTRS1984

STS 41-D Solar Array Flight Experiment

The Solar Array Flight Experiment (SAFE) developed under the direction of the Marshall Space Flight Center, scheduled for launch on STS 41-D, will demonstrate a lightweight solar array technology which offers a factor of 3 improvement in weight and a factor of 10 improvement in specific volume over solar array systems currently in use in the space program. The experiment, which will include multiple deployment and retraction demonstration, verification of electrical and thermal performance, and verification of structural dynamic math models is 15 feet by 105 feet in size and, if completely covered with solar cells, would produce approximately 12.5 kW of electrical power. The unit has now been developed, tested, and is at Kennedy Space Center (KSC) being prepared for launch.

Turner, G. F.↗

NASA NTRS2000

Ultralightweight Fresnel Lens Solar Concentrators for Space Power

The first phase of this project was completed in March 2000, and included the successful technology demonstration of a new ultralightweight photovoltaic concentrator array at the fully functional panel level. The new array is called the Stretched Lens Aurora (SLA) array, and uses deployable, flexible, thin-film silicone rubber Fresnel lenses to focus sunlight onto high efficiency multijunction solar cells, which are mounted to a composite radiator surface for waste heat dissipation. A prototype panel was delivered to NASA Marshall in March 2000, and comprised four side-by-side lenses focussing sunlight onto four side-by-side photovoltaic receivers. This prototype panel was tested by NASA Glenn prior to delivery to NASA Marshall. The best of the four lens/receiver modules achieved 27.4% efficiency at room temperature in the NASA Glenn solar simulator tests. This performance equates to 375 W/sq.m. areal power and 378 W/kg specific power at the fully functional panel level. We believe this to be the first space solar array of any kind to simulataneously meet the two long-standing NASA goals of 300 W/sq.m. and 300 W/kg at the functional panel level. Key results for the first phase of the program have been documented by ENTECH in a Draft Final Technical Report, which is presently being reviewed by NASA, and which should be published in the near future.

ONeill, M. J.↗

NASA NTRS1995

Solar-Array-Induced Disturbance of the Hubble Space Telescope Pointing System

The investigation of the vibrational disturbances of the Hubble Space Telescope that were discovered soon after deployment in orbit is described in detail. It was found that the disturbances were particularly evident during orbital day-night crossings, and that the magnitude of the disturbances was considerably larger than the design jitter requirement. This paper describes the process by which the vibrations were characterized and isolated to a particular mechanism. The analysis of the flight data and comparisons with computer simulation results showed that the source of the disturbances was the thermally driven deformation of the solar arrays in conjunction with frictional effects in the array mechanisms. The control system was successfully modified to attenuate the disturbances to tolerable levels pending mechanical and thermal redesign of the solar arrays. The new arrays were installed during the first Space Telescope servicing mission, and in combination with the enhanced control system algorithm reduced the disturbances to satisfactory levels.

Foster, Carlton L.↗

NASA NTRS1991

Flight systems to facilitate deployment and on-orbit operations of the upper atmosphere research satellite

UARS flight systems are designed to ensure mission success during the NSTS Orbiter deployment of the UARS Observatory. The Orbiter and its crew capabilities allow the UARS project to take advantage of the on-orbit human presence. These capabilities include human intervention and correction of spacecraft anomalies. The UARS Observatory is based on the Multi-Mission Modular Spacecraft to allow for flexible monitoring and commanding of the observatory. The observatory's Solar Array and High Gain Antenna systems are designed to allow for manual release and/or deployment. The UARS Airborne Support Equipment are designed to support the observatory as an electrical and communication interface to the Orbiter; and as work platform to support Extra-Vehicular Activity (EVA). Tools and EVA equipment were designed and developed to assist the crewmember perform the required contingency tasks.

Griffin, Thomas J.↗