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At least 289 records · Page 16

Computerized optimization of elastic booster autopilots. Volume 1: Technical manual

The philosophy and the mathematical basis of the nonlinear programming algorithm underlying the development of the COEBRA program were given. A User's Manual was given in a separate document. The purpose of this work was to convert the COEBRA program from the CDC 6400/6500 digital computer system to the UNIVAC 1108 at the George C. Marshall Space Flight Center and to provide an instruction manual on the use of the program.

Kelley, T.↗

Reentry static stability characteristics of a (Model 471) .005479-scale 146-inch solid rocket booster tested in the NASA/MSFC 14 by 14 inch TWT (SA8F)

A force test of a scale model of the Space Shuttle Solid Rocket Booster was conducted in a trisonic wind tunnel. The model was tested with such protuberances as a camera capsule, electrical tunnel, attach rings, aft separation rockets, ET attachment structure, and hold-down struts. The model was also tested with the nozzle at gimbal angles of 0, 2.5, and 5 degrees. The influence of a unique heat shield configuration was also determined. Some photographs of model installations in the tunnel were taken and are included. Schlieren photography was utilized for several angles of attack.

Johnson, J. D.↗

HPLC Characterization of Phenol-Formaldehyde Resole Resin Used in Fabrication of Shuttle Booster Nozzles

A reverse phase High Performance Liquid Chromatographic method was developed to rapidly fingerprint a phenol-formaldehyde resole resin similar to Durite(R) SC-1008. This resin is used in the fabrication of carbon-carbon composite materials from which Space Shuttle Solid Rocket Booster nozzles are manufactured. A knowledge of resin chemistry is essential to successful composite processing and performance. The results indicate that a high quality separation of over 35 peaks in 25 minutes were obtained using a 15 cm Phenomenex LUNA C8 bonded reverse phase column, a three-way water-acetonitrile-methanol nonlinear gradient, and LTV detection at 280 nm.

Young, Philip R.↗

Detached Eddy Simulation Results for a Space Launch System Configuration at Liftoff Conditions and Comparison with Experiment

Computational simulations for a Space Launch System configuration at liftoff conditions for incidence angles from 0 to 90 degrees were conducted in order to generate integrated force and moment data and longitudinal lineloads. While the integrated force and moment coefficients can be obtained from wind tunnel testing, computational analyses are indispensable in obtaining the extensive amount of surface information required to generate proper lineloads. However, beyond an incidence angle of about 15 degrees, the effects of massive flow separation on the leeward pressure field is not well captured with state of the art Reynolds Averaged Navier-Stokes methods, necessitating the employment of a Detached Eddy Simulation method. Results from these simulations are compared to the liftoff force and moment database and surface pressure data derived from a test in the NASA Langley 14- by 22-Foot Subsonic Wind Tunnel.

Computational fluid dynamics↗

Experiments on the dynamic stability of the space shuttle

Some dynamic stability experiments on the space shuttle using a half-model oscillatory technique are discussed. Resulting information from the experiments is presented and includes: (1) dynamic pitching characteristics of both the orbiter and the booster alone as well as of the two models mated into a single launch configuration; (2) the static and dynamic interference effects during an abort separation maneuver; and (3) the dynamic plume interference effect.

Orlik-Rueckermann, K. J.↗

Hybrid rockets - Combining the best of liquids and solids

Hybrid rockets employing liquid oxidizer and solid fuel grain answers to cost, safety, reliability, and environmental impact concerns that have become as prominent as performance in recent years. The oxidizer-free grain has limited sensitivity to grain anomalies, such as bond-line separations, which can cause catastrophic failures in solid rocket motors. An account is presently given of the development effort associated with the AMROC commercial hybrid booster and component testing efforts at NASA-Marshall. These hybrid rockets can be fired, terminated, inspected, evaluated, and restarted for additional testing.

Cook, Jerry R.↗

STS-114: Discovery Mission Status Briefing

This STS-114 Discovery Mission Status Briefing begins with Eileen Collins, Commander of the STS-114 Discovery, and crewmembers in orbit talking with mission control after launch of the Space Shuttle Discovery. Collins gives tribute to the crewmembers of the Space Shuttle Columbia and their families. Phil Engelauf, STS-114 Mission Operations Representative presents his mission status briefing and John Shannon, Space Shuttle Flight Operations and Integration Manager talks about the processing of radar data taken of the Space Shuttle Discovery during ascent. A video presentation from the Solid Rocket Booster Camera is shown by John Shannon. The video includes: 1) Piece of orbiter tile and origins of debris; 2) Pictures of debris after SRB separation; 3) TYVEK covers; and 4) Bird impacts external tank nose cone. Questions from the news media about tile shearing, vehicle damage and debris from the external tank are answered.

Source record↗

A new approach to the design of time varying control systems with application to the space shuttle booster

A general approach toward the analysis and design of closed loop control for slowly time-varying linear systems was investigated. The approach is by the method of generalized multiple scales, in which slow and fast dynamics are systematically separated by employing different clocks which measure time at varying rates. The clocks, which are necessarily nonlinear functions of time, so that the system dynamics are asymptotically invariant with respect to the new time scale. A transfer function relating the output to the input for general linear slowly time-varying systems is developed and represents the actual system under certain conditions. The clock functions are shown to satisfy an algebraic characteristic equation and can be determined in general in terms of the coefficients.

Ramnath, R. V.↗

In-space fabrication of thin-film structures

A conceptual study of physical vapor-deposition processes for in-space fabrication of thin-film structures is presented. Potential advantages of in-space fabrication are improved structural integrity and surface reflectivity of free-standing ultra-thin films and coatings. Free-standing thin-film structures can find use as photon propulsion devices (solar sails). Other applications of the concept involve free-standing shadow shields, or thermal control coatings of spacecraft surfaces. Use of expendables (such as booster and interstage structures) as source material for the physical vapor deposition process is considered. The practicability of producing thin, textured, aluminum films by physical vapor deposition and subsequent separation from a revolving substrate is demonstrated by laboratory experiments. Heating power requirement for the evaporation process is estimated for a specific mission.

Lippman, M. E.↗

Methodology and Development of SLS Liftoff Loads

The methodologies and development of the loads experienced during liftoff of the NASA SLS Block I vehicle will be presented in this paper. The liftoff loads analysis traditionally captures the dynamics of vehicle/pad separation after engine/booster ignition coupled with other launch day environments like wind, overpressure, and engine side loads. Additionally, the liftoff analysis includes an on-pad engine shutdown prior to booster ignition. The SLS liftoff analysis is performed using a Monte Carlo analysis and this paper will explore the Monte Carlo process and the statistical approach to calculating the limit loads.

SLS↗

Methodology and Development of SLS Liftoff Loads

The methodologies and development of the loads experienced during liftoff of the NASA SLS Block I vehicle will be presented in this paper. The liftoff loads analysis traditionally captures the dynamics of vehicle/pad separation after engine/booster ignition coupled with other launch day environments like wind, overpressure, and engine side loads. Additionally, the liftoff analysis includes an on-pad engine shutdown prior to booster ignition. The SLS liftoff analysis is performed using a Monte Carlo analysis and this paper will explore the Monte Carlo process and the statistical approach to calculating the limit loads.

SLS↗

Liquid Rocket Booster (LRB) for the Space Transportation System (STS) systems study. Appendix E: Pressure-fed booster test bed for the liquid rocket booster study

The stress analysis/structural design of the Pressure-Fed Booster Engine Test Bed using the existing F-1 Test Facility Test Stand at Huntsville, Alabama is described. The analysis has been coded and set up for solution on NASTRAN. A separate stress program was established to take the NASTRAN output and perform stress checks on the members. Joint checks and other necessary additional checks were performed by hand. The notes include a brief description of other programs which assist in reproducing and reviewing the NASTRAN results. The redesign of the test stand members and the stress analysis was performed per the A.I.S.C. Code. Loads on the stand consist of the loaded run tanks; wind loads; seismic loads; live loads consisting of snow and ice: live and dead loads of steel; and loaded pressurant bottle. In combining loads, wind loads and seismic loads were each combined with full live loads. Wind and seismic loads were not combined. No one third increase in allowables was taken for the environmental loads except at decks 147 and 214, where the increase was used when considering the stay rods, brackets and stay beams. Wind and seismic loads were considered from each of the four coordinate directions (i.e. N,S,E,W) to give eight basic conditions. The analysis was run with the pressurant tank mounted at level 125. One seismic condition was also run with the tank mounted at levels 169 and 214. No failures were noted with mounting at level 169, but extensive deck failure with mounting at level 214 (the loadsets used are included on the tape, but no detailed results are included in the package). Decking support beams at levels 147 and 214 are not included in the model. The stress program thus does not reduce strut lengths to the length between support beams (the struts are attached to the beams at intersection points) and gives stress ratios larger than one for some of the struts. The affected members were therefore checked by hand.

Source record↗

Real-Time Simulation of Ares I Launch Vehicle

The Ares Real-Time Environment for Modeling, Integration, and Simulation (ARTEMIS) has been developed for use by the Ares I launch vehicle System Integration Laboratory (SIL) at the Marshall Space Flight Center (MSFC). The primary purpose of the Ares SIL is to test the vehicle avionics hardware and software in a hardware-in-the-loop (HWIL) environment to certify that the integrated system is prepared for flight. ARTEMIS has been designed to be the real-time software backbone to stimulate all required Ares components through high-fidelity simulation. ARTEMIS has been designed to take full advantage of the advances in underlying computational power now available to support HWIL testing. A modular real-time design relying on a fully distributed computing architecture has been achieved. Two fundamental requirements drove ARTEMIS to pursue the use of high-fidelity simulation models in a real-time environment. First, ARTEMIS must be used to test a man-rated integrated avionics hardware and software system, thus requiring a wide variety of nominal and off-nominal simulation capabilities to certify system robustness. The second driving requirement - derived from a nationwide review of current state-of-the-art HWIL facilities - was that preserving digital model fidelity significantly reduced overall vehicle lifecycle cost by reducing testing time for certification runs and increasing flight tempo through an expanded operational envelope. These two driving requirements necessitated the use of high-fidelity models throughout the ARTEMIS simulation. The nature of the Ares mission profile imposed a variety of additional requirements on the ARTEMIS simulation. The Ares I vehicle is composed of multiple elements, including the First Stage Solid Rocket Booster (SRB), the Upper Stage powered by the J- 2X engine, the Orion Crew Exploration Vehicle (CEV) which houses the crew, the Launch Abort System (LAS), and various secondary elements that separate from the vehicle. At launch, the integrated vehicle stack is composed of these stages, and throughout the mission, various elements separate from the integrated stack and tumble back towards the earth. ARTEMIS must be capable of simulating the integrated stack through the flight as well as propagating each individual element after separation. In addition, abort sequences can lead to other unique configurations of the integrated stack as the timing and sequence of the stage separations are altered.

Tobbe, Patrick↗

Validation of Multiphase CFD Predictions of the SLS Launch Environment against Artemis I Flight Data

NASA’s Space Launch System (SLS) is powered by four Aerojet-Rocketdyne RS-25 engines, previously referred to as Space Shuttle Main Engines (SSMEs), with two RSRMV solid rocket boosters (SRBs) derived from the Shuttle booster as seen in Fig. 1. Ignition and the start transient of the SRBs, each of which generate 3.6 million pounds of thrust, create a series of large magnitude pressure waves separate from launch acoustics that have the potential to damage the vehicle if unmitigated. This portion of the SLS launch environment consists of igniter shock (IS), ignition overpressure (IOP), and duct overpressure (DOP).

T. Rivord↗

Comparison of Corcos-based and experimentally-derived coherence factors for BFFs estimation

In this paper, high-spatial-resolution unsteady Pressure Sensitive Paint (uPSP) data are utilized to compare two methods for panel Buffet Forcing Functions (BFF) estimation for the Space Launch System (SLS). Such methods are based on discrete pressure measurements within a panel but employ coherence factors to account for partially-correlated fluctuating pressures across the whole panel. In one method, coherence factors are derived based on the Corcos model, whereas the second method utilizes experimentally-derived coherence factors. To simulate discrete measurements using uPSP data, suitable subsets of the data are extracted. When full uPSP resolution is retained, uPSP data provide a benchmark to assess discrete-measurements-based methods. The analysis focuses on the peak SLS buffet environment located downstream of the Forward Attachment Hardware (FAH) between the core stage and solid rocket boosters. Trends of Corcos-based and experimentally-derived coherence factors are in reasonable agreement with the benchmark. However, at certain frequencies, experimentally-derived coherence factors are sensitive to the separation distance between pressure measurements utilized to compute coherence lengths. Such sensitivity originates from deviation of the experimental-based coherence function from an exponential decay assumption. On the other hand, the present implementation of the Corcos model fails to capture certain non-turbulent boundary layer related environments, such as a subharmonic of FAH vortex-shedding. For all methods presented in this paper, at near transonic conditions, increased pressure coherence and spatial nonuniformity lead to BFF overestimation and sensitivity to the pressure measurement location within the panel.

transonic buffet↗

Comparison of Corcos-Based and Experimentally-Derived Coherence Factors for Buffet Forcing Functions Estimation

In this paper, high-spatial-resolution unsteady Pressure Sensitive Paint (uPSP) data are utilized to compare two methods for panel Buffet Forcing Functions (BFF) estimation for the Space Launch System (SLS). Such methods are based on discrete pressure measurements within a panel but employ coherence factors to account for partially-correlated fluctuating pressures across the whole panel. In one method, coherence factors are derived based on the Corcos model, whereas the second method utilizes experimentally-derived coherence factors. To simulate discrete measurements using uPSP data, suitable subsets of the data are extracted. When full uPSP resolution is retained, uPSP data provide a benchmark to assess discrete-measurements-based methods. The analysis focuses on the peak SLS buffet environment located downstream of the Forward Attachment Hardware (FAH) between the core stage and solid rocket boosters. Trends of Corcos-based and experimentally-derived coherence factors are in reasonable agreement with the benchmark. However, at certain frequencies, experimentally-derived coherence factors are sensitive to the separation distance between pressure measurements utilized to compute coherence lengths. Such sensitivity originates from deviation of the experimental-based coherence function from an exponential decay assumption. On the other hand, the present implementation of the Corcos model fails to capture certain nonturbulent boundary layer related environments, such as a subharmonic of FAH vortex-shedding. For all methods presented in this paper, at near transonic conditions, increased pressure coherence and spatial nonuniformity lead to BFF overestimation and sensitivity to the pressure measurement location within the panel.

buffet↗

Comparison of Corcos-Based and Experimentally-Derived Coherence Factors for Buffet Forcing Function Estimation

In this paper, high-spatial-resolution unsteady Pressure Sensitive Paint (uPSP) data are utilized to compare two methods for panel Buffet Forcing Function (BFF) estimation for the Space Launch System (SLS). Such methods are based on discrete pressure measurements within a panel but employ coherence factors to account for partially-correlated fluctuating pressures across the whole panel. In one method, coherence factors are derived based on the Corcos model, whereas the second method utilizes experimentally-derived coherence factors. To simulate discrete measurements using uPSP data, suitable subsets of the data are extracted. When full uPSP resolution is retained, uPSP data provide a benchmark to assess discrete-measurement-based methods. The analysis focuses on the peak SLS buffet environment located downstream of the Forward Attachment Hardware (FAH) between the core stage and solid rocket boosters. Trends of Corcos-based and experimentally-derived coherence factors are in reasonable agreement with the benchmark. However, at certain frequencies, experimentally-derived coherence factors are sensitive to the separation distance between pressure measurements utilized to compute coherence lengths. Such sensitivity originates from deviation of the experimentally-based coherence function from an exponential decay assumption. On the other hand, the present implementation of the Corcos model fails to capture certain nonturbulent boundary layer related environments, such as a subharmonic of FAH vortex-shedding. For all methods presented in this paper, at near transonic conditions, increased pressure coherence and spatial nonuniformity lead to BFF overestimation and sensitivity to the pressure measurement location within the panel.

transonic buffet↗

An Application of Flexible Multibody Simulations to Space Launch Systems Liftoff Pad Separation and Umbilical Disconnect

A flexible multibody dynamics approach is applied to the Space Launch System (SLS) liftoff Coupled Loads Analysis (CLA), enabling the inclusion of a large array of component nonlinearities with extreme computational efficiency. The nonlinearities include the cryogenic induced preloads due to the large rotations of the aft struts connecting the Core Stage (CS) to the boosters, the contact/separation and potential re-contact at the booster aft skirt to Mobile Launcher(ML) interface, contact/separation and potential re-contact at the ML/extensible columns interfaces, secondary disconnect of the CS umbilicals including the LOX and LH2 Tail Service Mast Umbilicals (TSMUs), and the disconnect of the upper stage umbilical, the Interim Cryogenic Propulsion Stage Umbilical (ICPSU). The ICPSU disconnect involves algorithms simulating the winch motors reeling lanyard ropes, the nonlinear modeling of ropes and hoses, the disconnect and capture of multiple umbilical ground plates by catch-nets (geometrically nonlinear models), and the large rotations of the ML gantry in order to track clearances between the lifting SLS vehicle and umbilicals rotating out of the way. The flexible multibody dynamics framework utilized for these simulations provided a systematic and efficient framework for adding complex nonlinearities at the system level which would have otherwise not been possible in standard CLAs or would have to be treated by separate local analyses thereby not accounting for the coupled system behavior.

Application↗