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NASA NTRS2001

A Magnetoresistive Heat Switch for the Continuous ADR

In compensated elemental metals at low temperature, a several Tesla field can suppress electronic heat conduction so thoroughly that heat is effectively carried by phonons alone. In approximately one mm diameter single crystal samples with impurity concentrations low enough that electron conduction is limited by surface scattering, the ratio of zerofield to high-field thermal conductivity can exceed ten thousand. We have used this phenomenon to build a compact, solid-state heat switch with no moving parts and no enclosed fluids. The time scale for switching states is limited by time scale for charging the magnet that supplies the controlling field. Our design and fabrication techniques overcome the difficulties associated with manufacturing and assembling parts from single crystal tungsten. A clear disadvantage of the magnetoresistive switch is the mass and complexity of the magnet system for the controlling field. We have discovered a technique of minimizing this mass and complexity, applicable to the continuous adiabatic demagnetization refrigerator.

Canavan, E. R.↗

NASA NTRS2002

Magnetic Properties of Lunar Geologic Terranes: New Statistical Results

We use global magnetic field data and digitized geologic maps to determine the magnetic properties of lunar terranes. Average fields vary by a factor of 100 from demagnetized impact basins and craters to strongly magnetized antipodal regions. Additional information is contained in the original extended abstract.

Halekas, J. S.↗

NASA NTRS2003

Progress Toward a Compact 0.05 K Magnet Refrigerator Operating from 10 K

Much of the most interesting information regarding our universe is hidden in the sub-millimeter, infrared, and x-rays bands of the spectrum, to which our atmosphere is largely opaque. Thus, missions exploring these bands are a very important part of NASA s Space Science program. Coincidentally, the most sensitive detectors in these spectral regions operate at extremely low temperatures, typically 0.05 - 0.10 K. Generally these temperatures will be achieved using magnetic refrigerators, also know as Adiabatic Demagnetization Refrigerators, or ADRs. Current ADRs, such as the one used in the XRS-II instrument on the Astro-E2 satellite, use a single-stage to cool detectors from 1.3 K to 0.06 K. The ADR is designed so that it can absorb the heat on the detector stage for at least 24 hours before it must stop, warm up to the helium bath temperature (1.3 K), and dump the accumulated heat. Future detector arrays will be much larger and will have higher heat dissipation. Furthermore, future missions will use mechanical cryocoolers to provide upper stage cooling, but they can only reach 4 - 10 K. Trying to scale heavy (-15 kg) single stage ADRs up to the higher heat loads and higher heat rejection temperatures required leads to unacceptably large systems. The GSFC Cryogenics Branch has developed the Continuous ADR (CADR) to solve this problem. The CADR consists of a series of ADR stages that sequentially pass heat from the load up to the high temperature heat sink. The stage connected to the load remains at a constant temperature. The continuous stage effectively decouples detector operation from ADR operation, allowing the ADR stages to be cycled much more rapidly. Rapid cycling leads to higher cooling power density. The cascading, multistage arrangement allows the magnetic refrigerant of each stage to be optimized for its own temperature swing. In the past year, we have made good progress toward a 0.05 to 10K system. A four-stage system that operates from 4.2 K was demonstrated. Magnetic shielding was added to eliminate inter-stage coupling. Improvements were made to superconducting and passive gas-gap heat switches. A second type of passive gas gap switch, one meant for use at higher temperature, was demonstrated. The presentation will focus primarily on these recent design improvements, and on the challenges that remain on the progress toward a system that will operate from 10 K or higher.

Canavan, Edgar↗

NASA NTRS2003

A Kinematic, Kevlar(registered) Suspension System for an ADR

The High Resolution Airborne Wideband Camera (HAWC) and the Submillimeter And Far Infrared Experiment (SAFIRE) will use identical Adiabatic Demagnetization Refrigerators (ADR) to cool their bolometer detectors to 200mK and 100mK, respectively. In order to minimize thermal loads on the salt pill, a Kevlar@ suspension system is used to hold it in place. An innovative, kinematic suspension system is presented. The suspension system is unique in that it consists or two parts that can be assembled and tensioned offline, and later bolted onto the salt pill. The resulting assembly constrains each degree of freedom only once, yielding a kinematic, tensile structure.

Voellmer, George M.↗

NASA NTRS2003

NASA GRC Stirling Technology Development Overview

The Department of Energy, Lockheed Martin (LM), Stirling Technology Company, and NASA Glenn Research Center (GRC) are developing a high-efficiency Stirling Radioisotope Generator (SRG) for potential NASA Space Science missions. The SRG is being developed for multimission use, including providing spacecraft onboard electric power for NASA deep space missions and power for unmanned Mars rovers. NASA GRC is conducting an in- house supporting technology project to assist in developing the Stirling convertor for space qualification and mission implementation. Preparations are underway for a thermalhacuum system demonstration and unattended operation during endurance testing of the 55-We Technology Demonstration Convertors. Heater head life assessment efforts continue, including verification of the heater head brazing and heat treatment schedules and evaluation of any potential regenerator oxidation. Long-term magnet aging tests are continuing to characterize any possible aging in the strength or demagnetization resistance of the permanent magnets used in the linear alternator. Testing of the magnet/lamination epoxy bond for performance and lifetime characteristics is now underway. These efforts are expected to provide key inputs as the system integrator, LM, begins system development of the SRG. GRC is also developing advanced technology for Stirling convertors. Cleveland State University (CSU) is progressing toward a multi-dimensional Stirling computational fluid dynamics code, capable of modeling complete convertors. Validation efforts at both CSU and the University of Minnesota are complementing the code development. New efforts have been started this year on a lightweight convertor, advanced controllers, high-temperature materials, and an end-to-end system dynamics model. Performance and mass improvement goals have been established for second- and third-generation Stirling radioisotope power systems.

Thieme, Lanny G.↗

NASA NTRS2003

Why are There So Few Magnetic Anomalies in Martian Lowlands and Basins?

The discovery of large areas of strongly magnetized crust on Mars [1,2] provides important information on the timing of both crustal and deeper interior processes on that planet. Critical to an understanding of that timing, as well as to the processes that have contributed to the magnetization and demagnetization of crustal materials, is the geographical distribution of magnetic anomalies discernible from spacecraft orbit. The paucity of resolved magnetic anomalies in the northern lowlands and within and surrounding the best-preserved major impact basins has been noted since the crustal field was first globally mapped [1], but no straightforward explanation of that full pattern has yet been offered. Here we suggest that ancient hydrothermal alteration of magnetic carriers in Martian lowlands and basins may have contributed to the magnetization distribution observed today.

Solomon, Sean C.↗

NASA NTRS2003

A 10 Kelvin Magnet for Space-Flight ADRs

Future NASA missions will include detectors cooled by adiabatic demagnetization refrigerators (ADRs) coupled with mechanical cryocoolers. A lightweight, low-current 10 Kelvin magnet would allow the interface between these devices to be at temperatures as high as 10 Kelvin, adding flexibility to the instrument design. We report on the testing of a standard-technology Nb3Sn magnet and the development of a lightweight, low-current 10 Kelvin magnet. We also discuss the outlook for flying a 10 Kelvin magnet as part of an ADR system.

Tuttle, James↗

NASA NTRS2003

Continuous Cooling from 10 K to 4 K Using a Toroidal ADR

Future large infrared space telescopes will require cooling to 4K to achieve background limited performance for submillimeter wavelengths. These observatories will require lifetimes of many years and will have relatively large cooling requirements making stored helium dewars impractical. We have designed and are building an adiabatic demagnetization refrigerator (ADR) for use in cooling relatively large loads (10- 100 mW) at 4K and rejecting that heat to a cryocooler operating at 1 OK. Cryocoolers below 1 OK have poor thermodynamic efficiency and ADRs can operate in this temperature range with an efficiency of 75% of Carnot or better. Overall, this can save as much as 2/3 of the input power required to operate a 4K cryocooler. The ADR magnet consists of 8 short coils wired in series and arranged in a toroid to provide self shielding of its magnetic field. This will save mass (about 30% of the mass or about 1.5 kg in our small version, higher percentages in higher cooling power, larger versions) that would have been used for passive or active shields in an ordinary solenoid. The toroid has a 100 mm outer diameter and will produce an approximately 3T average field. In the initial demonstration model the toroid coils will be wound with ordinary NbTi wire and operated at 4K. A second version will then use Nb3Sn wire to provide complete 10K operation. As a refrigerant for this temperature range we will use either GdLiF4 or GdF3 crystals, pending tests of these crystals' cooling capacity per field and thermal conductance. Preliminary indications are that these materials are superior to GGG. We will use gas gap heat switches to alternately connect the toroid to the cold load and the warm heat sink. A small continuous stage will maintain the cold end at 4K while the main toroid is recycled.

DiPirro, Michael J.↗

NASA NTRS2003

Cryogen-Free Ultra-Low Temperature Cooling using a Continuous ADR

The development of a continuous adiabatic demagnetization refrigerator (CADR) has progressed to the point where we have demonstrated a 4-stage system that provides continuous cooling at 50 mK and below, while rejecting heat to a 4.2 K helium bath. Since temperature control and cycling of the ADR is fully automated, the system is simple to operate and stable. Temperature fluctuations of the cold tip are typically less than 10 microKelvin rms (at 100 mK). The ADR s cooling power of 2 1 microwatts at 100 mK is comparable to that of small dilution refrigerators, but because its efficiency is so much higher (50% of Carnot), the peak heat rejection rate is less than 10 mW. This is significant in allowing the ADR to be cooled by relatively low-power cryocoolers. In addition to commercial pulse-tube and Gifford McMahon (GM) coolers, this potentially includes small GM systems that run on 120 V power and do not need water cooling. The present focus is to design and fabricate a small dewar to house the CADR and a cryocooler, in anticipation of making a cryogen-free, low cost CADR commercially available. Performance of the prototype CADR and the complete system will be discussed.

Shirron, Peter↗

NASA NTRS2003

A 10 Kelvin 3 Tesla Magnet for Space Flight ADR Systems

Many future space flight missions are expected to use adiabatic demagnetization refrigerators (ADRs) to reach detector operating temperatures well below one Kelvin. The goal is to operate each ADR with a mechanical cooler as its heat sink, thus avoiding the use of liquid cryogens. Although mechanical coolers are being developed to operate at temperatures of 6 Kelvin and below, there is a large efficiency cost associated with operating them at the bottom of their temperature range. For the multi-stage ADR system being developed at Goddard Space Flight Center, the goal is to operate with a 10 Kelvin mechanical cooler heat sink. With currently available paramagnetic materials, the highest temperature ADR stage in such a system will require a magnetic field of approximately three Tesla. Thus the goal is to develop a small, lightweight three Tesla superconducting magnet for operation at 10 Kelvin. It is important that this magnet have a low current/field ratio. Because traditional NbTi magnets do not operate safely above about six Kelvin, a magnet with a higher Tc is required. The primary focus has been on Nb3Sn magnets. Since standard Nb3Sn wire must be coated with thick insulation, wound on a magnet mandrel and then reacted, standard Nb,Sn magnets are quite heavy and require high currents Superconducting Systems developed a Nb3Sn wire which can be drawn down to small diameter, reacted, coated with thin insulation and then wound on a small diameter coil form. By using this smaller wire and operating closer to the wire s critical current, it should be possible to reduce the mass and operating current of 10 Kelvin magnets. Using this "react-then-wind" technology, Superconducting Systems has produced prototype 10 Kelvin magnets. This paper describes the development and testing of these magnets and discusses the outlook for including 10 Kelvin magnets on space-flight missions.

Tuttle, Jim↗

NASA NTRS2003

Development of a Cryogen-Free Continuous ADR for the Constellation-X Mission

Constellation-X is a multi-satellite x-ray astronomy mission presently being planned for launch in the 2010 time frame. Each of 4 identical satellites will contain a telescope and instruments for imaging and spectroscopic analysis of both hard and soft x-rays. The X- ray Microcalorimeter Spectrometer (XMS) instrument will use arrays of microcalorimeters to detect X-rays with energies from 0.2 to 6 keV. The technologies under development for this instrument include Transition-Edge Sensors (TES) with multiplexed SQUID readouts and NTD-Ge detectors with JFET readouts. Both will be operated at temperatures in the 50-60 mK range and both have a projected cooling power requirement of approximately 5 microwatts. In addition, in order to meet the lifetime requirement of 6 years (with a goal of 10 years), a mechanical cryocooler will be used to provide a heat sink for the low temperature cooler. The required performance is 20 mW at 6 K, with a goal of 4 K operation. In this paper we present the development status of an adiabatic demagnetization refigerator (ADR) that meets the cooling requirements of the X M S instrument. At present we have demonstrated a 4-stage ADR that operates continuously at 50 mK using a 4.2 K helium bath as a heat sink. The cooling power is 21 microwatts at 100 mK and 6 microwatts at 50 mK. Its efficiency when operating at 50 mK is 1 1 % of Carnot (accounting for all dissipation at 4.2 K and below, but not including power dissipation in the room temperature electronics), but this is expected to rise to 25% in the next generation system in which active gas-gap heat switches are replaced with passive devices. This will reduce the peak heat rejection rate of the ADR to less than 7 mW at 6 K. Details of the ADR s design and operation, as well as the development program leading up to a flight-qualified instrument, will be discussed.

Shirron, Peter↗

NASA NTRS2004

Laboratory Astrophysics using a Microcalorimeter and Bragg Crystal Spectrometer on an Electron Beam Ion Trap

During the past year we have been preparing our new microcalorimeter system for permanent delivery to the NIST EBIT. Unfortunately, there have been delays due to technical difficulties in the fabrication of the two-stage adiabatic demagnetization refrigerator and in the life expectancy of the thin windows used for internal thermal baffling of the infrared radiation. These problems have been solved and we are completing tests of the entire system and it will be set up at NIST during the first week of May. Several photos of the new system are shown in Figures 1A and 1B. This microcalorimeter spectrometer only requires helium refills every three days (as opposed to every 24 hours) and it will hold a temperature! of 65 mK for up to 48 hours (as opposed to 8 hours). Consequently, the efficiency of data acquisition will improve dramatically. In parallel we have published a paper that reviews our previous work (Takacs et al. 2003), especially on Fe XVII, in the context of recent measurements by other groups. This paper is included. We highlight a recent measurement of a broad band spectrum of Fe in Figure 2 that simultaneously includes L and K radiation. It is compared with the simulated spectrum of the Perseus Cluster that one could expect to obtain with a microcalorimeter in the focus of a grazing incidence telescope such as the one being designed for Constellation X. Both the charge state distributions and the relative intensity ratios of the emission lines within the particular charge state are very similar in the two spectra. This further demonstrates the importance and relevance of the laboratory measurements in predicting the components of cosmic spectra.

Brinton, John C.↗

NASA NTRS2004

Mapping Weak Crustal Magnetic Fields on Mars with Electron Reflectometry

One of the great surprises of the Mars Global Surveyor (MGS) mission was the discovery of intensely magnetized crust. These magnetic sources are at least ten times stronger than their terrestrial counterparts, probably requiring large volumes of coherently magnetized material, very strong remanence, or both. Perhaps the most intriguing aspect of these fields is their large scale coherence and organization into east-west stripes thousands of kilometers long. The anomalies were almost certainly created by thermoremanent magnetization (TRM) in the presence of a strong Martian dynamo. With few exceptions, the crustal fields are associated with the oldest terrain on Mars. Much of the northern lowlands appears to be non-magnetic, except for the relatively weak north polar anomalies and a few sources adja-cent to the dichotomy boundary, which appear to be associated with strongly magnetized crust south of the boundary. There is clear evidence for impact demagnetization of the Hellas, Argyre, and Isidis basins. Thus, Mars' crustal magnetic fields are among the oldest preserved geologic features on the planet.

Mitchell, D. L.↗

NASA NTRS2004

Overview of NASA GRC Stirling Technology Development

The Stirling Radioisotope Generator (SRG) is currently being developed by Lockheed Martin Astronautics (LMA) under contract to the Department of Energy (DOE). The generator will be a high efficiency electric power source for NASA Space Science missions with the ability to operate in vacuum or in an atmosphere such as on Mars. High efficiency is obtained through the use of free-piston Stirling power conversion. Power output will be greater than 100 watts at the beginning of life with the decline in power largely due to the decay of the plutonium heat source. In support of the DOE SRG project, the NASA Glenn Research Center (GRC) has established a technology effort to provide data to ensure a successful transition to flight for what will be the first dynamic power system in space. Initially, a limited number of areas were selected for the effort, however this is now being expanded to more thoroughly cover key technical issues. There is also an advanced technology effort that is complementary to the near-term technology effort. Many of the tests use the 55-We Technology Demonstration Convertor (TDC). There have been multiple controller tests to support the LMA flight controller design effort. Preparation is continuing for a thermal/vacuum system demonstration. A pair of flight prototype TDC s have been placed on continuous operation. Heater head life assessment continues, with the material data being refined and the analysis moving toward the system perspective. Magnet aging tests continue to characterize any possible aging in the strength or demagnetization resistance of the magnets in the linear alternator. A reliability effort has been initiated to help guide the development activities with focus on the key components and subsystems. This paper will provide an overview of some of the GRC technical efforts, including the status, and a description of future efforts.

Schreiber, Jeffrey G.↗

NASA NTRS2004

Cryogenic Technology: Ongoing Developments for the Next Decade

To obtain optimum sensitivity a submillimeter space observatory will require low temperature mirrors (approx. 3K) and very low temperature detectors (< or approx. 0.1 K). Both of these temperatures have been achieved by space cryogenic systems, but neither for a 10 year duration. Past systems used superfluid helium to provide direct cooling in the 1 to 2 K range (IRAS, COBE, IRTS, ISO) or as an upper stage for an adiabatic demagnetization refrigerator to achieve temperatures down to 0.06 K (Astro-E/XRS). Boiloff vapor may be used to cool an otherwise warm telescope as in the Space InfraRed Telescope Facility (SIRTF). In SIRTF a 0.85 m telescope is cooled to 5.5 K by absorbing about 6 mW in the cold vapor. This residual heat is due to both radiation from a helium vapor cooled outer shield at about 20 K and from conduction through a structure mounting the cold telescope and instruments to the warm spacecraft. The boil off rate required to cool the telescope results in a 2.6 to 5 year lifetime, depending on whether other parasitic heat sources such as thermoacoustic oscillations are also present. A helium dewar results in a very heavy system to achieve 2 to 5 year lifetimes. For example it takes roughly 400 kg for XRS to achieve 0.06 K for two year life with a 250 K boundary temperature, and approx. 300 kg (including thermal shielding) for SIRTF to achieve 1.3 K for 5 year life with a 35 K boundary temperature. To go to longer duration and to lower the weight, active cooling methods are required combined with more aggressive passive cooling techniques. It is possible, with some development, to provide cooling for detectors to 0.05 K and telescopes and instruments to < 4 K for a 10 year mission with a 100 kg system including power sources, structural support, and vacuum enclosures for critical portions of the instruments.

DiPirro, Michael↗

NASA NTRS2004

Crustal Magnetization Model of Maud Rise in the Southwest Indian Ocean

We modeled the crustal magnetization for the Maud Rise in the south-west Indian Ocean off the coast of East Antarctica using magnetic observations from the Oersted satellite and near-surface surveys complied by the Antarctic Digital Magnetic Anomaly Project (ADMAP). A new inversion modeling scheme of the multi-altitude anomaly fields suggests that the magnetic effects due to crustal thickness variations and remanence involving the normal polarity Cretaceous Quiet Zone (KQZ) become increasingly dominant with altitude. The magnetic crustal thickness effects were modeled in the Oersted data using crustal thickness variations derived from satellite altitude gravity data. Remanent magnetization modeling of the residual Oersted and near-surface magnetic anomalies supports extending the KQZ eastwards to the Astrid Ridge. The remaining near-surface anomalies involve crustal features with relatively high frequency effects that are strongly attenuated at satellite altitudes. The crustal modeling can be extended by the satellite magnetic anomalies across the Indian Ocean Ridge for insight on the crustal properties of the conjugate Agulhas Plateau. The modeling supports the Jurassic reconstruction of Gondwana when the African Limpopo-Zambezi and East Antarctic Princess Astrid coasts were connected as part of a relatively demagnetized crustal block.

Kim, Hyung Rae↗

NASA NTRS2004

A Rapid Turnaround Cryogenic Detector Characterization System

Upcoming major NASA missions such as the Einstein Inflation Probe and the Single Aperture Far-Infrared Observatory require arrays of detectors with thousands of elements, operating at temperatures near l00 mK and sensitive to wavelengths from approx. 100 microns to approx. 3 mm. Such detectors represent a substantial enabling technology for these missions, and must be demonstrated soon in order for them to proceed. In order to make rapid progress on detector development, the cryogenic testing cycle must be made convenient and quick. We have developed a cryogenic detector characterization system capable of testing superconducting detector arrays in formats up to 8 x 32, read out by SQUID multiplexers. The system relies on the cooling of a two-stage adiabatic demagnetization refrigerator immersed in a liquid helium bath. This approach permits a detector to be cooled from 300K to 50 mK in about 4 hours, so that a test cycle begun in the morning will be over by the end of the day. Tine system is modular, with two identical immersible units, so that while one unit is cooling, the second can be reconfigured for the next battery of tests. We describe the design, construction, and performance of this cryogenic detector testing facility.

Benford, Dominic j.↗

NASA NTRS2003

Stirling Convertor Technologies Being Developed for a Stirling Radioisotope Generator

The Department of Energy, Lockheed Martin, Stirling Technology Company (STC), and the NASA Glenn Research Center are developing a high-efficiency Stirling Radioisotope Generator (SRG) for NASA space science missions. The SRG is being developed for multimission use, including providing electric power for unmanned Mars rovers and deep space missions. On Mars, rovers with SRGs would be used for missions that might not be able to use photovoltaic power systems, such as exploration at high Martian latitudes and missions of long duration. The projected SRG system efficiency of 23 percent will reduce the required amount of radioisotope by a factor of 4 or more in comparison to currently used Radioisotope Thermoelectric Generators. The Department of Energy recently named Lockheed Martin as the system integration contractor. Lockheed Martin has begun to develop the SRG engineering unit under contract to the Department of Energy, and has contract options to develop the qualification unit and the first flight units. The developers expect the SRG to produce about 114 Wdc at the beginning of mission, using two opposed Stirling convertors and two General Purpose Heat Source modules. STC previously developed the Stirling convertor under contract to the Department of Energy and is now providing further development as a subcontractor to Lockheed Martin. Glenn is conducting an in-house technology project to assist in developing the convertor for space qualification and mission implementation. A key milestone was recently reached with the accumulation of 12 000 hr of long-term aging on two types of neodymium-iron boron permanent magnets. These tests are characterizing any possible aging in the strength or demagnetization resistance of the magnets used in the linear alternator. Preparations are underway for a thermal/vacuum system demonstration and unattended operation during endurance testing of the 55-We Technology Demonstration Convertors. In addition, Glenn is developing a charging system for the convertors to ensure clean fills of the helium working fluid and to monitor levels of any possible contaminants at different test intervals. Possible oxidation effects depend on the level of any oxygen contamination-regenerator materials and displacer radiation shields are now being evaluated for possible oxidation effects.

Thieme, Lanny G.↗