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At least 289 records · Page 16

Materials and techniques for spacecraft static charge control 2

Results of exploratory development on the design, fabrication and testing of transparent conductive coatings, conductive bulk materials and grounding techniques for application to high resistivity spacecraft dielectric materials to obtain control of static charge buildup are presented. Deposition techniques for application of indium oxide, indium/tin oxide and other metal oxide films on Kapton, FEP Teflon, OSR and solar cell coverglasses discussed include RF and Magnetron sputtering and vapor deposition. Development, fabrication and testing of conductive glass tiles for OSR and solar cell coverglass applications is discussed. Several grounding techniques for rapid charge dissipation from the conductively coated polymer and glass dielectrics which were developed and tested in thermal cycled and electron plasma environments are described. The optical and electrical characterization and aging effects of these coatings, bulk materials and grounding techniques are reviewed as they apply to the performance of their design functions in a geosynchronous orbit environment.

Schmidt, R. E.↗

Turning the Moon into a Solar Photovoltaic Paradise

Lunar resource utilization has focused principally on the extraction of oxygen from the lunar regolith. A number of schemes have been proposed for oxygen extraction from Ilmenite and Anorthite. Serendipitously, these schemes have as their by-products (or more directly as their "waste products"), materials needed for the fabrication of thin film silicon solar cells. Thus lunar surface possesses both the elemental components needed for the fabrication of silicon solar cells and a vacuum environment that allows for vacuum deposition of thin film solar cells directly on the surface of the Moon without the need for vacuum chambers. In support of the US space exploration initiative a new architecture for the production of thin film solar cells on directly on the lunar surface is proposed. The paper discusses experimental data on the fabrication and properties of lunar glass substrates, evaporated lunar regolith thin films (anti-reflect coatings and insulators), and preliminary attempts in the fabrication of thin film (silicon/II-VI) photovoltaic materials on lunar regolith glass substrates. A conceptual design for a solar powered robotic rover capable of fabricating solar cells directly on the lunar surface is provided. Technical challenges in the development of such a facility and strategies to alleviate perceived difficulties are discussed.

Freundlich, Alex↗

Properties of conductive coatings for thermal control mirrors and solar cell covers

Conductive transparent coatings applied to the dielectric surfaces of a spacecraft offer the possibility of distributing charge uniformly over the entire spacecraft surface. Optical and electrical measurements of such a coating as a function of temperature are described. These results are used in considering the impact of a conductive coating on the absorptance of thermal control mirrors and on the transmittance of solar cell cover glass, which can be improved by the application of an antireflection coating.

Joslin, D. E.↗

Thin film coatings for improved alpha/epi

New thin film coatings were developed for fused silica, ceria doped glass, and Corning 0211 microsheet which provide increased emissivity and/or decreased solar absorption. Emissivity is enhanced by suppression of the reststrahlen reflectance and solar absorption is reduced by externally reflecting the ultraviolet portion of the solar spectrum. Optical properties of these coatings make them suitable for both solar cell cover and thermal control mirror applications. Measurements indicate equivalent environmental performance to conventional solar cell cover and thermal control mirror products.

Krisl, M. E.↗

Effects of long term space environment exposure on optical substrates and coatings (S0050-2)

Eastman Kodak Company included twelve substrate and coating samples on the Long Duration Exposure Facility (LDEF) structure. There were three Fused Silica and three Ultra Low Expansion (ULE) uncoated glass samples, two ULE samples with a high reflectance silver coating, two Fused Silica samples with an antireflectance coating, and two Fused silica samples with a solar rejection coating. A set of duplicate control samples was also manufactured and stored in a controlled environment for comparison purposes. Kodak's samples were included as a subset of the Georgia Institute of Technology tray, which was located on row 5-E, tray S0050-2. This placed the samples on the trailing edge of the structure, which protected them from the effects of atomic oxygen bombardment. An evaluation of the flight samples for effects from the 5 year mission showed that a contaminant was deposited on the samples, a micrometeoroid impact occurred on one of the samples, and the radiation darkening which was expected for the glass did not occur. The results are listed in more detail.

Harvey, Keith↗

CMAS Interactions with Advanced Environmental Barrier Coatings Deposited via Plasma Spray- Physical Vapor Deposition

Materials for advanced turbine engines are expected to have temperature capabilities in the range of 1370-1500C. At these temperatures the ingestion of sand and dust particulate can result in the formation of corrosive glass deposits referred to as CMAS. The presence of this glass can both thermomechanically and thermochemically significantly degrade protective coatings on metallic and ceramic components. Plasma Spray- Physical Vapor Deposition (PS-PVD) was used to deposit advanced environmental barrier coating (EBC) systems for investigation on their interaction with CMAS compositions. Coatings were exposed to CMAS and furnace tested in air from 1 to 50 hours at temperatures ranging from 1200-1500C. Coating composition and crystal structure were tracked with X-ray diffraction and microstructure with electron microscopy.

Coatings↗

Mechanism facilitates coating of inner surfaces of metal cylinders

Cylinder is rotated about shielded hot filament to vapor deposit thin coatings of aluminum or other metallic substances on the inner surface of a cylinder while avoiding heat-producing high-density current flow which causes outgassing of the coating surface. This method is acceptable for glass or metal.

Billingsley, J. M.↗

Nonflammable potting, encapsulating and/or conformal coating compound

Compound formed from dimethylpolysiloxane, ammonium phosphate, and ground glass is nonflammable in air environment and self-extingushing in atmosphere of 60 percent oxygen and 40 percent nitrogen. Material may have applications for reducing industrial fire hazards and should interest aircraft industry, machinery manufacturers, and automotive industry.

Kline, H. F.↗

Development of a space stable thermal control coatings for use in large space vehicles

The preparation and evaluation of zinc orthotitanate and of several new pigments and the environmental testing and evaluation of these pigments and of coatings made from them constitute the bulk of the work accomplished. New pigments were prepared and EPR spectra of pigments and their precursor compounds studied. Results of extensive testing of commercially-available, strippable, protective coatings are reported; Owens-Illinois 650 glass resin has been stabilized against progressive mechanical failures; and definite improvements have been noted. A zinc oxide pigmented lithium silicate paint has demonstrated very good ultraviolet stability.

Gilligan, J. E.↗

Materials and techniques for spacecraft static charge control

An overview of the design, development, fabrication, and testing of transparent conductive coatings and conductive lattices deposited or formed on high resistivity spacecraft dielectric materials to obtain control static charge buildup on spacecraft external surfaces is presented. Fabrication techniques for the deposition of indium/tin oxide coatings and copper grid networks on Kapton and FEP Teflon films and special frit coatings for OSR and solar cell cover glasses are discussed. The techniques include sputtering, photoetching, silkscreening, and mechanical processes. A facility designed and built to simulate the electron plasma at geosynchronous altitudes is described along with test procedures. The results of material characterizations as well as electron irradiation aging effects in this facility for spacecraft polymers treated to control static charge are presented. The data presents results for electron beam energies up to 30 kV and electron current densities of 30 nA/cm squared. Parameters measured include secondary emission, surface leakage, and through the sample currents as a function of primary beam energy and voltage.

Amore, L. J.↗

Prolonging the Life of Refractory Fillers

Useful life of refractory glass-cloth gap filler is increased by coating it with a suspension of silicon carbide in butanol and polyethylene. Coating is applied to refractory-fiber cloth filler that seals gaps between insulating tiles on Space Shuttle orbiter. Tests showed that cloth fibers would be embrittled by extreme temperatures encountered on reentry into Earth's atmosphere and that only 25 percent of the thousands of fillers would be reusable after a mission. With coating, 85 percent of fillers would be reusable.

Schomburg, C.↗

Prolonging the Life of Refractory Fillers

Useful life of a refractory glass cloth gap filler is increased by coating it with a suspension of silicon carbide in butanol and polyethylene. Coating is applied to the refractory filler that seals gaps between insulating tiles on the Space Shuttle orbiter. Silicon carbide coating prevents embrittlement at high temperatures such as those encountered on reentry into Earth's atmosphere.

Schomburg, C.↗

Short-term stability of high-silica glasses

The devitrification characteristics of high-silica (70-90%) glasses for use in potential higher temperature coatings on advanced insulation systems for space vehicles were determined at 1260 C after 24 h. These data indicate that additives can be used to maintain the stability of these coatings relative to cristobalite formation.

Leiser, D. B.↗

A low-cost solar-cell front contact using trapped silver mesh and electrostatic bonding

A new system to provide a contact with a silver mesh trapped between the cell and an encapsulating glass cover is described. Borosilicate glass is joined to the cell by electrostatic bonding during which the glass is deformed around the silver mesh to form a permanent optically coupled integral bond to the cell. The hermetic seal prevents the silver from oxidizing and destroying the electrical contact formed during the bonding process. It is demonstrated that electrostatic glass/silicon bonds have excellent stability under a variety of accelerated environmental tests. Electrostatic bonds to thin films of AL2O3, Ta2O5, and ZrO2 on glass can be used to make antireflective coatings for solar cells manufactured by this process. Test solar cells were manufactured by electrostatic bonding with good curve fill factors and efficiencies of 10 percent.

Landis, Geoffrey A.↗

Thermochemical Degradation Mechanisms for Reinforced Carbon/Carbon Panels on the Space Shuttle

The wing leading edge and nose cone of the space shuttle are fabricated from a reinforced carbon/carbon material (RCC). This material attains its durability from a diffusion coating of silicon carbide (SiC) and a glass sealant (ref. 1). During reentry, this material is subjected to an oxidizing high-temperature environment. Joint work between the Ohio State University and the NASA Lewis Research Center led to a survey of potential degradation mechanisms of the reinforced carbon/carbon (RCC) material at high temperatures

Source record↗

Effects of long term exposure on optical substrates and coatings (SOO50-2)

Kodak included 12 substrate and coating samples on the Long Duration Exposure Facility (LDEF) structure. There were 3 fused silica and 3 ultra low expansion (ULE(tm)) uncoated glass samples, 2 ULE(tm) samples with a high reflectance silver coating, 2 fused silica samples with an antireflectance coating, and 2 fused silica samples with a solar rejection coating. The sample dimensions were 32 mm diameter by 1 mm thick. A set of duplicate control samples was also manufactured and stored in a controlled environment for comparison purposes. A preliminary evaluation of the flight samples for effects from the 5 year mission showed that a contaminant was deposited on the samples, a micrometeroid impact occurred on one of the samples, and the radiation darkening which was expected for the glass did not occur. The results are presented in more detail.

John Vallimont↗

Atomic oxygen resistant protective coatings for the Hubble Space Telescope solar array in low earth orbit

The Hubble Space Telescope back-up solar array (BSFR-ATOX) was designed with atomic oxygen resistant materials to replace the original high efficiency cell (HEC) array. Pending qualification of the BSFR-ATOX array, protective coatings for application to the existing HEC array were evaluated. Three polysiloxane-type coating materials, SWS V-10, DC-100, and CV-1144 were evaluated with respect to atomic oxygen resistance, outgassing, contamination potential, stability under UV irradiation, electron-proton irradiation, thermal cycling, and long-term storage after application. Atomic oxygen testing included characterization of the atomic oxygen plasma using comparison of Kapton reaction to existing flight data, residual gas analysis, and temperature measurements. Results from these tests show DC-100 as a greater contamination concern if used in the vicinity of sensitive optical surfaces, i.e., solar cell cover glasses. The SWS V-10 and CV-1144 coatings met all acceptance criteria.

Burns, H. D.↗