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DOE OSTI2020

NCS design and evaluation of new high-density storage containers

Changes in mission at Y-12 National Security Complex evolving over the past five years have resulted in increased levels of storage utilization. This has prompted a need to reevaluate storage capacity and efficiency. As a result, Y-12 Nuclear Criticality Safety (NCS) and Packaging Engineering developed and designed a new modified neutron absorbing container. The high-density storage container is known as the 12-Place Rackable Can Storage Box (12-Place RCSB) and will allow safe and efficient storage of fissile material at the Highly Enriched Uranium Materials Facility (HEUMF).

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2020

Deactivation of Building 9206 - A Manhattan Project Era Facility

Building 9206 at the Y-12 National Security Complex was constructed in 1944 for the Manhattan Project as a predecessor to the much larger Building 9212. The purpose of Building 9206 was to perform chemical recycle, metal production, and recover of highly enriched uranium, as well as process product from the electromagnetic separation process.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2020

Fuel Conversion Efforts at the High Flux Isotope Reactor – a 2020 Status Update

The High Flux Isotope Reactor (HFIR) provides one of the world’s highest steady-state neutron fluxes in the world for neutron scattering experiments focused on impactful scientific discovery, as well as materials irradiation studies and production of medical, industrial, and research isotopes. Efforts are ongoing to convert HFIR from high-enriched uranium (HEU) to low-enriched uranium (LEU) fuel while maintaining or enhancing current performance and safety margin, thus sustaining HFIR’s mission portfolio and reactor-based neutron science leadership. This paper presents a status update on the HFIR fuel conversion efforts.

Chandler, David↗

DOE OSTI2021

Space Nuclear Thermal Propulsion Critical Assembly Boron Worth Experiments

The Space Nuclear Thermal Propulsion (SNTP) project was an attempt to create a more powerful and more efficient rocket engine utilizing nuclear technologies. As part of this project a zero-power critical assembly referred to as SNTPCX was designed and installed at Sandia National Laboratories. The SNTP-CX was a light water moderated particle bed reactor utilizing highly enriched uranium fuel in the form of UC particles. The SNTP-CX performed 142 runs covering numerous experiments from the year 1989 to 1992. The program was canceled in 1994 as the nation’s priorities shifted. Now these experiments are being evaluated for use as criticality safety benchmarks. Nineteen of the 142 reactor runs were dedicated to a series of experiments to calculate the worth of the boron used in the light water moderator. This series of experiments has been selected for further evaluation as a critical benchmark for the International Criticality Safety Benchmark Evaluation Project (ICSBEP).

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2022

Gamma-Ray Imaging to Monitor Accumulating Holdup

Over time, nuclear materials can accumulate in process equipment and keeping track of such material is of interest to many stakeholder communities including safeguards, process monitoring, criticality safety, and radiological safety. Passive gamma-ray imaging provides a visual and quantitative tool that can be applied to this problem, allowing one to determine the amount of material present from the images. In this work we emulate the accumulation of highly enriched uranium (HEU) in a large rectangular stainless-steel duct by stacking 5, 27 × 50 cm2 cards, each of which has approximately 11 g of 235U in oxide form distributed across its surface, behind each other. A series of images were collected using a coded-aperture gamma-ray imager, starting with a single card, adding a second card, etc. Long integrations were collected to allow evaluating the performance of the approach as a function of integration time. The images are analyzed using first principles to determine the amount of material in each image. The results are compared to the known amount of material in each configuration, and as a function of time. The analysis includes a first-principles error propagation and to further evaluate the uncertainty, a boot-strap sampling approach is also applied to the data. The work offers a proof of concept for unattended monitoring of uranium holdup with a quantitative gamma-ray imaging technique.

Ziock, Klaus-Peter↗

DOE OSTI2022

Estimating β eff from static, late-time Feynman neutron noise measurements

The effective delayed neutron fraction, β eff , is a kinematic parameter describing the contribution of delayed neutrons to the effective multiplication factor, $\kappa$ eff , and is of great interest to the nuclear criticality safety community and beyond. In fact, $\kappa$ eff presently must be inferred (as opposed to directly measured) since variables like β eff must be obtained from simulation, reference tables, or a dynamic or pulsed measurement where the assembly of fissile material is perturbed and not in steady state. Several recent works have proposed neutron noise techniques to estimate β eff from static measurements (such as benchmark experiments). This work experimentally investigates an approach based on looking at late-time (up to thousands of seconds) correlated neutrons in Feynman histograms. This work utilizes measurements of weapons grade plutonium and highly enriched uranium to construct late-time Feynman histograms and investigate a proposed methodology of estimating β eff from a fit of the distribution. Data is shown from both He-3 detectors and an organic scintillator array. This work is preliminary in nature, demonstrating some experimental feasibility and proposing improvements for future investigations.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

DOE OSTI2021

Examination of New Theory for Neutron Multiplicity Counting of Non-Point-Like Sources of Special Nuclear Material

The purpose of a nondestructive assay is to accurately verify the declared mass of special nuclear material (SNM) samples in a limited amount of time. One measurement modality is neutron multiplicity counting (NMC), which relates time-correlated neutron detection rates to the mass of SNM present. Traditional theory assumes point-like sources, which can be ill-posed for kilogram-quantity, bulk samples. Recent theory was developed to improve NMC accuracy for non-point-like samples. This work preliminarily examines the theory with measured data. The OSCAR prototype (a 3-by-4 array of 5.08-cm-thick, 5.08-cm-diameter trans-stilbene organic scintillators) measures configurations of 29.41-49.00 kg of highly enriched uranium (93wt% 235 U). Adjusted factorial moments for the emitted neutron multiplicity distributions are used to account for the shape and type of SNM being measured.

252Cf↗

DOE OSTI2023

MCNP Neutronic Design Optimization of an Accelerator-Driven Subcritical Assembly for Mo-99 Production

Molybdenum-99 (99Mo) has been in short supply in the recent decades. The most common productionmechanism, irradiation in a reactor fueled by highly enriched uranium (HEU), raisesproliferation concerns. Novel efforts are being pursued to meet the demand for 99Mo withoutHEU irradiation, relying on the processing of low-enriched uranium or natural uranium. Onesuch concept is to use an electron linear accelerator to generate bremsstrahlung that, through aphotonuclear reaction, can help multiply neutrons in a subcritical assembly. The goal of this workwas to neutronically optimize the subcritical assembly for keff and 99Mo production. This optimizationis unique for The design was optimized in terms of reflector type, pitch, and LEU andNU mass. Results of the paper show the effects of fuel mass, pitch, and reflector material on keffand the NU fission fraction. keff was found to be mostly driven by LEU mass, and the NU fissionfraction was dependent on several parameters, primarily pitch and mass.

Conant, Andrew↗

DOE OSTI2023

Fuel Conversion Efforts at the High Flux Isotope Reactor – a 2023 Status Update

Sizemore, Carol↗

DOE OSTI2022

Comparative critical mass calculations for NNL and ENDF/B-VIII.0 - Zirconium hydride thermal neutron scattering laws

Zirconium hydride (ZrH{sub x}) is a moderator material for TRIGA reactors and historical space reactor systems, such as SNAP-10A. Thermal neutron scattering laws (TSL) for two phases of this material, δ and ε, have been previously evaluated by Naval Nuclear Laboratory (NNL) and submitted to the National Nuclear Data Center (NNDC) for inclusion in the US national ENDF/B-VIII.1 nuclear data library. In contrast to the current ENDF/B-VIII.0 TSL evaluations, which consider only a single phase, the new evaluations are derived from separate ab initio calculations for both phases and include coherent elastic effects of the zirconium sublattice. To estimate the impact of these changes to the TSL evaluation of this material, comparative critical mass calculations were performed with MC21 for homogenous mixtures of high-enriched uranium (HEU) and ZrH{sub x} in bare and water reflected sphere configurations. These calculations yield an impact on the estimated critical mass as a function of {sup 235}U loading density with maximum differences as large as 1% - 5% for over-moderated thermal spectrum systems. Consequently, the NNL TSL evaluations are anticipated to have a small impact on criticality calculations of thermal reactor systems regardless of the material phase. Nevertheless, characteristic differences exist in the predicted thermal spectra as function of energy for the two sets of TSL evaluations, which are attributed to difference in the underlying phonon density of states of hydrogen bound in ZrH{sub x}. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2024

The National Criticality Experiments Research Center: Capability Expansion and Experiments in the Last Three Years

The National Criticality Experiments Research Center (NCERC) is a general purpose criticality experiments facility located inside the Device Assembly Facility (DAF) at the Nevada National Security Site (NNSS). Critical experiments containing any special nuclear material, any enrich ment/separation, most physical forms, and any configuration are possible within the constraints of the defined safety basis. NCERC draws upon physical assets and experimental knowledge to solve some of the most difficult problems with respect to criticality safety, reactor physics, and reactor kinetics. In terms of physical assets, NCERC houses hundreds of kilograms of special nuclear material with a majority consisting of highly enriched uranium (HEU) and weapons grade plutonium (WGPu). NCERC is home to four critical assembly machines: Comet, Planet, Flattop, and Godiva IV. To support various derivative diagnostics on fissioning systems, NCERC houses a count room to measure irradiated samples and dosimeters. This paper will step through each of these capabilities explaining recently completed work and upgrades.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2025

Reference Fuel Development for Non-Aluminum Spent Nuclear Fuel Management

The Savannah River Site (SRS) L Area Facility provides for the safe receipt, storage, handling, and shipping of spent nuclear fuel (SNF) and has received more than 47,000 SNF assemblies since 1964. In order to consolidate receipt and storage analysis, L Area criticality safety has historically used several aluminum-clad “reference fuels” to establish bounding storage, handling, and cask loading limits and then applied a reactivity comparison approach to demonstrate that candidate fuels may be processed under the reference fuel limits. Currently, only aluminum-clad SNF from off-site research reactors are transferred on-site. The Accelerated Basin De-Inventory (ABD) program will begin the removal of bundled Non-Aluminum Spent Nuclear Fuel (NASNF) from the L Area disassembly basin for dissolution and disposition, which has driven the need for a non-aluminum reference fuel. This paper discusses the process and results of creating a new fictional homogenous NASNF highly enriched uranium reference fuel, “MITZ,” to be used in nuclear criticality safety evaluations for upcoming SNF disposition operations. Data demonstrating the relationship between neutron multiplication behavior and fuel spacing is generated for the new reference fuel MITZ as well as existing reference fuels representing several types of SNF assemblies.

Reference Fuel↗

DOE OSTI2025

Reference Fuel Development for Non-Aluminum Spent Nuclear Fuel Management

Reference Fuel↗

DOE OSTI2023

Automated reactor physics analysis framework of High Flux Isotope Reactor low-enriched uranium silicide dispersion fuel designs

The High Flux Isotope Reactor (HFIR) is a versatile research reactor that provides one of the highest steady-state neutron fluxes of any reactor in the world. The HFIR reactor physics team investigated the conversion of the current 93 wt% highly enriched uranium U 3 O 8 -Al dispersion fuel to a 19.75% low-enriched uranium (LEU) U 3 Si 2 -Al dispersion fuel. The team continuously develops a Python module to streamline the analysis steps required for an LEU core design to ensure reproducible and agile design iteration. The Python module automates the data processing between analysis steps and automates the input perturbation for branch calculations and design changes. The automated framework has proven to significantly increase the efficiency and reproducibility of the reactor physics team to design High Flux Isotope Reactor (HFIR) LEU cores and thoroughly analyze performance metrics, safety metrics, and thermal safety margins. Consequently, the team can now respond rapidly to fuel fabrication engineer and thermal-hydraulic-structural analyst requests. Numerous combinations of LEU fuel designs are explored, of which two LEU fuel designs are presented here in this paper: a low density silicide design, and a high-density silicide design. Results show that both designs meet or exceed safety and performance metrics with exception for minor differences caused by the hardened spectrum from LEU.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2025

Design of a High-Assay Low-Enriched Uranium Tri-Structural Isotropic Critical Experiment for Advanced Reactor Validation

High-assay low-enriched uranium (HALEU) fuel is a key component of many small modular reactor designs. Critical experiments are an important way to understand the neutronic performance of systems by obtaining nuclear data validations through measurements. Data reduce uncertainty and risk by showing that systems respond as predicted to changes such as temperature, subsequently advancing the overall technology readiness level of the materials within. Numerous critical experiments have been performed at the National Criticality Experiments Research Center (NCERC) operated by Los Alamos National Laboratory at the Nevada National Security Site since it became operational in 2011. However, the first experiment with HALEU fuel did not occur until 2024. Through extensive engineering, the experiment described in this paper was successfully designed and executed for the Comet vertical lift assembly at NCERC to perform measurements with HALEU tri-structural isotropic fuel that will assist in validation of nuclear data and computational modeling of small modular reactors for years to come.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

DOE OSTI2022

High-Assay Low Enriched Uranium Pyroprocessing and Electrometallurgical Treatment at the Fuel Conditioning Facility

Fuel Conditioning Facility (FCF) fulfills part of INL’s mission by reprocessing irradiated sodium-bonded fuel from the EBR-ll reactor and participates in research to further explore the fuel cycle for recovery of fuel from a variety of current reactors in use today. The fuel cycle of a nuclear reactor under the current non-proliferation act, leaves unused fuel in the spent fuel rods. The rods are safely stored until their fuel can be recovered. ? Fuel recovery from the EBR-II fuel pins has several steps to separate the uranium from the salts. The pyroprocessing technology involves high - temperatures, chemical and electrochemical methods for separating the unused uranium from the salts, fission products, and used fuel. The recovered uranium is then remixed and formed into ingots or Regulus with an enrichment of < 20% U-235. This final product is a source to fuel current nuclear reactors as well as research and development for future nuclear reactors

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2024

Glass formulation and lab-scale testing of glasses designed for in-can Melter and in-container Vitrification of high-assay low-enriched uranium aqueous polishing Raffinate waste

Glasses were designed for processing a nuclear waste from aqueous polishing of high-assay low-enriched uranium using either In-Can Melter (ICM) or GeoMelt® In-Container Vitrification™ (ICV) technologies, which operate at temperatures of T p ≤ 1100 °C and T p ≤ 1450 °C, respectively. Due to the different operating conditions, the melt and glass properties were optimized differently for each technology. Each glass was designed to optimize for maximum waste loading while simultaneously satisfying processing (e.g., crystallization, viscosity, and conductivity) and product quality (e.g., durability, hazard characteristic, and crystal content) constraints. Here, the raffinate waste contains high nitric acid (4 M) and low total solids (9 g·L -1 ) concentrations. Feed preparation processes were tested to facilitate concentration and nitrate destruction/removal while controlling redox of the melter feed. A successful feed process including sugar addition and spray-drying was performed to generate an adequate melter feed for ICV processing.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2023

Preliminary Conceptual Design of Nuclear Thermal Rocket Reactor Cores Using Ceramic Fuels with Beryllium or Composite Neutron Moderators

Herein several preliminary conceptual designs of nuclear thermal rocket reactor cores are presented that use tin-bonded monolithic ceramic [mononitride (UN), monocarbide (UC), and uranium dioxide (UO 2 )] fuel plates or pins with molybdenum-tungsten alloy clad. Neutron moderation is provided by a block of Be metal or composite materials using metal hydrides such as ZrH 1.6 or YH 1.6 with different matrices (MgO or Be). Mainly high-assay low-enriched uranium is considered, but highly enriched uranium is also assessed for a few configurations. Nominal core thermal power is 300 MW corresponding to about 66 kN (15 klbf) of thrust, and with minimal modifications, 500 MW may be possible (25 klbf of thrust). Depending on the configurations, the amount of 235 U needed for criticality is 30 to 90 kg, and reactor weight is 2.5 to 3.8 tonnes.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗