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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16
All sourcesNASA NTRSDOE OSTI
NASA NTRS2016

Space Suit Portable Life Support System (PLSS) 2.0 Unmanned Vacuum Environment Testing

For the first time in more than 30 years, an advanced space suit Portable Life Support System (PLSS) design was operated inside a vacuum chamber representative of the flight operating environment. The test article, PLSS 2.0, was the second system-level integrated prototype of the advanced PLSS design, following the PLSS 1.0 Breadboard that was developed and tested throughout 2011. Whereas PLSS 1.0 included five technology development components with the balance the system simulated using commercial-off-the-shelf items, PLSS 2.0 featured first generation or later prototypes for all components less instrumentation, tubing and fittings. Developed throughout 2012, PLSS 2.0 was the first attempt to package the system into a flight-like representative volume. PLSS 2.0 testing included an extensive functional evaluation known as Pre-Installation Acceptance (PIA) testing, Human-in-the-Loop testing in which the PLSS 2.0 prototype was integrated via umbilicals to a manned prototype space suit for 19 two-hour simulated EVAs, and unmanned vacuum environment testing. Unmanned vacuum environment testing took place from 1/9/15-7/9/15 with PLSS 2.0 located inside a vacuum chamber. Test sequences included performance mapping of several components, carbon dioxide removal evaluations at simulated intravehicular activity (IVA) conditions, a regulator pressure schedule assessment, and culminated with 25 simulated extravehicular activities (EVAs). During the unmanned vacuum environment test series, PLSS 2.0 accumulated 378 hours of integrated testing including 291 hours of operation in a vacuum environment and 199 hours of simulated EVA time. The PLSS prototype performed nominally throughout the test series, with two notable exceptions including a pump failure and a Spacesuit Water Membrane Evaporator (SWME) leak, for which post-test failure investigations were performed. In addition to generating an extensive database of PLSS 2.0 performance data, achievements included requirements and operational concepts verification, as well as demonstration of vehicular interfaces, consumables sizing and recharge, and water quality control.

Watts, Carly↗
NASA NTRS1976

Thermal performance of a customized multilayer insulation (MLI)

The thermal performance of a LH2 tank on a shroudless vehicle was investigated. The 1.52 m (60 in) tank was insulated with 2 MLI blankets consisting of 18 double aluminized Mylar radiation shields and 19 silk net spacers. The temperature of outer space was simulated by using a cryoshroud which was maintained at near liquid hydrogen temperature. The heating effects of a payload were simulated by utilizing a thermal payload simulator (TPS) viewing the tank. The test program consisted of three major test categories: (1) null testing, (2) thermal performance testing of the tank installed MLI system, and (3) thermal testing of a customized MLI configuration. TPS surface temperatures during the null test were maintained at near hydrogen temperature and during test categories 2 and 3 at 289 K (520R). The heat flow rate through the tank installed MLI at a tank/TPS spacing of 0.457 m was 1.204 watts with no MLI on the TPS and 0.059 watts through the customized MLI with three blankets on the TPS. Reducing the tank/TPS spacing from 0.457 m to 0.152 m the heat flow through the customized MLI increased by 10 percent.

Leonhard, K. E.↗
NASA NTRS2019

Testing of Heat Flux Sensors at Cryogenic Temperatures

Normally, in order to characterize multilayer insulation installed onto a test tank, the boil-off of the tank is measured and then heat loads from structural and fluid penetrations are calculated from temperature measurements throughout the system. For the Structural Heat Intercept, Insulation, and Vibration Evaluation Rig testing, it was determined that this approach would have significant uncertainties (over 50%) and that another method was needed to characterize the heat load through the blanket. Heat flux sensors are widely used to measure heat loads and characterize insulation systems at room temperature, however, the heat fluxes measured are usually two orders of magnitude higher than high performance MLI. Three different heat flux sensors were initially checked out on a liquid hydrogen calorimeter. One was chosen for actual implementation and 20 sensors were ordered. Of those sensors, calibration was attempted on 7 of the sensors. The results from testing and calibration are discussed.

cryogenic fluid management↗
NASA NTRS1978

Solar heating and cooling system design and development

The progress of the program during the sixth program quarter is reported. The program calls for the development and delivery of eight prototype solar heating and cooling systems for installation and operational test. The William O'Brien single-family heating system was installed and is operational. The New Castle single-family heating residence is under construction. The Kansas University (KU) system is in the final design stages. The 25 ton cooling subsystem for KU is the debugging stage. Pressure drops that were greater than anticipated were encountered. The 3 ton simulation work is being finalized and the design parameters for the Rankine system were determined from simulation output.

Source record↗
NASA NTRS1986

Noise radiation directivity from a wind-tunnel inlet with inlet vanes and duct wall linings

The acoustic radiation patterns from a 1/15th scale model of the Ames 80- by 120-Ft Wind Tunnel test section and inlet have been measured with a noise source installed in the test section. Data were acquired without airflow in the duct. Sound-absorbent inlet vanes oriented parallel to each other, or splayed with a variable incidence relative to the duct long axis, were evaluated along with duct wall linings. Results show that splayed vans tend to spread the sound to greater angles than those measured with the open inlet. Parallel vanes narrowed the high-frequency radiation pattern. Duct wall linings had a strong effect on acoustic directivity by attenuating wall reflections. Vane insertion loss was measured. Directivity results are compared with existing data from square ducts. Two prediction methods for duct radiation directivity are described: one is an empirical method based on the test data, and the other is a analytical method based on ray acoustics.

Soderman, P. T.↗
NASA NTRS1990

Calibration of the 13- by 13-inch adaptive wall test section for the Langley 0.3-meter transonic cryogenic tunnel

A 13 by 13 inch adaptive wall test section was installed in the 0.3 Meter Transonic Cryogenic Tunnel circuit. This new test section is configured for 2-D airfoil testing. It has four solid walls. The top and bottom walls are flexible and movable whereas the sidewalls are rigid and fixed. The wall adaptation strategy employed requires the test section wall shapes associated with uniform test section Mach number distributions. Calibration tests with the test section empty were conducted with the top and bottom walls linearly diverged to approach a uniform Mach number distribution. Pressure distributions were measured in the contraction cone, the test section, and the high speed diffuser at Mach numbers from 0.20 to 0.95 and Reynolds numbers from 10 to 100 x 10 (exp 6)/per foot.

Mineck, Raymond E.↗
NASA NTRS2019

A Simple Transient Thermal Test Assembly for Insulation Materials

A simple transient thermal test was developed for evaluating the thermal performance of high-temperature flexible insulation materials in atmospheric pressure air. The test setup was inspired by the test assembly used for evaluating the performance of fire shelters and fire protective clothing. The heating source used was a burner supplied with propane gas that can generate relatively uniform heating over a wide area. The ratio of the in-plane width to thickness of the insulation test sample in the test assembly was selected to be greater than ten so that the heat transfer in the center of the test assembly was nearly one-dimensional. A rigid, thin Inconel plate was used as the septum plate directly exposed to the flame to provide a relatively uniform, known-temperature boundary condition for the test assembly, and to prevent convective heat transfer through the test insulation from the burner. The test sample, flexible alumina paper insulation, was placed between the Inconel plate and a thin titanium witness plate. The overall assembly was further insulated using a combination of rigid and flexible ceramic insulations to minimize heat losses from the periphery of the test assembly. Thermocouples installed on the septum and witness plates and inside the insulation test sample provided temperature measurements at various locations. For the evaluation tests, the Inconel septum plate reached temperatures between 780°C and 850°C for tests with flame exposure durations of 120 sec to 300 sec. The measured temperatures for various tests with similar flame exposure times were repeatable. A one-dimensional numerical heat transfer model of the test assembly was developed. The close agreement between measured and predicted temperatures on the titanium witness plate and inside the insulation test sample indicated that this test may provide a one-dimensional thermal testing capability for evaluation of thermal performance of similar insulations.

Daryabeigi, Kamran↗
NASA NTRS2022

Pre-Installation Acceptance (PIA) Functional Performance of the Design Verification Test (DVT) Exploration Extra-vehicular Mobility Unit (xEMU)

In an effort that began with technology investment by NASA in a few key components during the Constellation Program and then evolved to demonstrate a packaged Portable Life Support System (PLSS) as part of the Advanced Exploration Systems (AES) Program, the next evolution of the PLSS is now a key component of the Exploration Extra-vehicular Mobility Unit (xEMU) and is assembled as a Design Verification Test (DVT) unit. The xEMU has been detailed with respect to completing a demonstration on the International Space Station (ISS) with support of units for initial lunar capability. The xEMU completed the Preliminary Design Review (PDR) with subsequent Safety Review Panel (SRP) Phase I reviews in 2019-2020. The objectives for DVT are to validate requirements, train the team, learn how to fabricate the hardware with appropriate process controls, assemble the hardware, test the hardware, determine the failure mechanisms/limits of the hardware design and buy down the most risk possible for the qualification and flight phases of the development. With completion of the assembly and initial functional testing of the DVT PLSS in laboratory ambient conditions and vacuum conditions the xEMU has progressed significantly into the DVT objectives. A key part of the test sequences for DVT and all future phases is the Pre-Installation Acceptance (PIA) functional testing which validates the performance of integrated systems including: primary thermal control, auxiliary thermal control, suit ventilation, primary oxygen, secondary oxygen, power distribution, as well as caution and warning all with respect to the applied requirements. This discussion will include an overview of the assembly, summary of the PIA functional testing, lessons learned, and corrective actions implemented moving forward into the remainder of the DVT phase for xEMU.

Colin Campbell↗
NASA NTRS1991

Two-mirror projection systems for simulating telescopes

Optical instruments designed for use with large telescopes need to be tested before being installed at their work site. This is especially true for space-based instruments. To perform these tests, an auxiliary optical system is required which simulates the telescope exit pupil. Two-mirror projection systems can be used for this purpose. In this paper the first-order geometric properties and third-order aberrations of the general two-mirror system used at finite conjugates are examined. Relations are given in terms of five design parameters: object distance, image distance, exit pupil size, and the two mirror magnifications. A particular application of these relations is presented for a system designed to simulate the HST, for ground testing of the next generation of scientific instruments to be installed in the observatory. We show that a sufficient number of degrees of freedom are available to meet requirements when both mirrors are conics.

Hannan, Paul G.↗
NASA NTRS1958

Boundary-Layer-Transition Measurements in Full-Scale Flight

Chemical sublimation has been employed for boundary-layer-flow visualization on the wings of a supersonic fighter airplane in level flight at speeds near a Mach number of 2.0. The tests have shown that laminar flow can be obtained over extensive areas of the wing with practical wing-surface conditions. In addition to the flow visualization tests, a method of continuously monitoring the conditions of the boundary layer has been applied to flight testing, using heated temperature resistance gages installed in a Fiberglas "glove" installation on one wing. Tests were conducted at speeds from a Mach number of 1.2 to a Mach number of 2.0, at altitudes from 35,000 feet to 56,000 feet. Data obtained at all angles of attack, from near 0 deg to near 10 deg, have shown that the maximum transition Reynolds number on the upper surface of the wing varies from about 2.5 x 10(exp 6) at a Mach number of 1.2 to about 4 x 10(exp 6) at a Mach number of 2.0. On the lower surface, the maximum transition Reynolds number varies from about 2 x 10(exp 6) at a Mach number of 1.2 to about 8 x 10(exp 6) at a Mach number of 2.0.

SUPERSONIC FLOW↗
NASA NTRS1973

Tank fragmentation test

A photographic study of a simulated tank fragmentation test was made. Sixteen disks and four spheres were ejected from a test article mounted in a vertical orientation 110 ft above a target installed on the test chamber floor. The test was performed at a chamber pressure of 25 microns. Velocities at impingement on the target ranged from 88 to 120 ft/sec; corresponding ejection velocities at the exit plane of the ejector assembly ranged from 29 to 87 ft/sec. Tumble axes of the disks were expected to be all in the north-south direction; the majority of those measured were, while some were skewed from this direction, the maximum observed being 90 deg. A typical measured tumble rate was 2.4 turns/sec. The dispersion pattern measured on the target was reasonably regular, and measured approximately 16 ft east-to-west by 11 ft north-to-south.

Daye, C. J.↗
NASA NTRS1979

Advanced manufacturing development of a composite empennage component for L-1011 aircraft

Work in process verification and tooling development continued. The decision was made to redesign the ribs to a more producible design. The bead was eliminated and the truss ribs changed to plain C sections. The solid web rib stiffeners were eliminated as well as the beads and the webs are now reinforced with a syntactic core. Syntectic is an epoxy containing glass microballoons. Two cover specimens were successfully tested. The first specimen (H27) was designed to verify the stability and compression strength of the cover when it is hot and wet. Failure occurred at 120 percent of design ultimate load. As the failure appeared to be fixture induced and was limited to one end of the panel, the remainder of the panel will be tested. The second specimen (H28) was designed to verify the failsafe aspects of the design. The test verified the design. Preparation of the PRVT test facility is nearing completion and all ten spar durability specimens were installed in the test chambers.

Source record↗
NASA NTRS1975

Testing of lift/cruise fan exhaust deflector

A lift/cruise exhaust deflector system for the LF336/A tip turbine lift fan was designed, built, and tested to determine the design and performance characteristics of a large-scale, single swivel nozzle thrust vectoring system. The exhaust deflector static testing was performed at the Ames Research Center outside static test stand facilities. The test hardware was installed on a hydraulic lift platform to permit both in and out of ground effect testing. The exhaust flow of the LF336/A lift fan was vectored from 0 degrees through 130 degrees during selected fan speeds to obtain performance at different operating conditions. The system was operated with and without flow vanes installed in the small radius bends to evaluate the system performance based on a proposed method of improving the internal flow losses. The program also included testing at different ground heights, to the nozzle exhaust plane, to obtain ground effect data, and the testing of two methods of thrust spoiling using a duct bypass door system and nozzle flap system.

Schlundt, D. W.↗
NASA NTRS1973

Signal conditioner test set

Compact, light-weight, solid-state test set can be used to check signal conditioning modules while they are installed in system. Test sets may also be used to cycle ground computer, if it is suspected of malfunctioning, rather than using signal conditioners.

Houck, W. H.↗