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At least 289 records · Page 16

Fatigue and fail-safe design features of the DC-10 airplane

The philosophy and methods used in the design of the DC-10 aircraft to assure structural reliability against cracks under repeated service loads are described in detail. The approach consists of three complementary parts: (1) the structure is designed to be fatigue resistant for a crack-free life of 60,000 flight hours; (2) inasmuch as small undetected cracks could develop from other sources, such as material flaws and manufacturing preloads, the structure also is designed to arrest and control cracks within a reasonable service-inspection interval; and (3) a meaningful service-inspection program has been defined on the basis of analysis and test experience from the design development program. This service-inspection program closes the loop to assure the structural integrity of the DC-10 airframe. Selected materials, fasteners, and structural arrangements are used to achieve these design features with minimum structural weight and with economy in manufacturing and maintenance. Extensive analyses and testing were performed to develop and verify the design. The basic design considerations for fatigue-resistant structure are illustrated in terms of material selection, design loads spectra, methods for accurate stress and fatigue damage analysis, and proven concepts for efficient detail design.

Stone, M. E.↗

Structural analysis for a 40-story building

NASTRAN was chosen as the principal analytical tool for structural analysis of the Illinois Center Plaza Hotel Building in Chicago, Illinois. The building is a 40-story, reinforced concrete structure utilizing a monolithic slab-column system. The displacements, member stresses, and foundation loads due to wind load, live load, and dead load were obtained through a series of NASTRAN runs. These analyses and the input technique are described.

Hua, L.↗

Evaluation of Three Constitutive Models for the Prediction of Hastelloy X Elevated Temperature Cyclic Response

The approach for the method development assumes that, for a thermally loaded structure, the overall strain history is defined by linear elastic analysis. The local stress history at a fatigue critical location is then determined from a one dimensional material behavior model and the local strain and temperature conditions. Three material models are currently being evaluated to assess their ability to predict relevant high temperature cyclic material response characteristics. They are: a time independent classical plasticity and creep representation, a time dependent viscoplastic model capable of predicting combined creep and plasticity effects, and an approximate elastic analysis approach that uses a series of stress-strain curves and a cyclic hardening model to determine reverse plasticity.

Moreno, V.↗

Simplified design procedures for fiber composite structural components/joints

Simplified step-by-step design procedures are summarized, which are suitable for the preliminary design of composite structural components such as panels (laminates) and composite built-up structures (box beams). Similar procedures are also summarized for the preliminary design of composite bolted and adhesively bonded joints. The summary is presented in terms of sample design cases complemented with typical results. Guidelines are provided which can be used in the design selection process of composite structural components/joints. Also, procedures to account for cyclic loads, hygrothermal effects and lamination residual stresses are included.

Murthy, P. L. N.↗

Coupled Aerodynamic and Structural Sensitivity Analysis of a High-Speed Civil Transport

An objective of the High Performance Computing and Communication Program at the NASA Langley Research Center is to demonstrate multidisciplinary shape and sizing optimization of a complete aerospace vehicle configuration by using high-fidelity, finite-element structural analysis and computational fluid dynamics aerodynamic analysis. In a previous study, a multi-disciplinary analysis system for a high-speed civil transport was formulated to integrate a set of existing discipline analysis codes, some of them computationally intensive, This paper is an extension of the previous study, in which the sensitivity analysis for the coupled aerodynamic and structural analysis problem is formulated and implemented. Uncoupled stress sensitivities computed with a constant load vector in a commercial finite element analysis code are compared to coupled aeroelastic sensitivities computed by finite differences. The computational expense of these sensitivity calculation methods is discussed.

Mason, B. H.↗

Creep Life Prediction of Ceramic Components Using the Finite Element Based Integrated Design Program (CARES/Creep)

The desirable properties of ceramics at high temperatures have generated interest in their use for structural applications such as in advanced turbine systems. Design lives for such systems can exceed 10,000 hours. Such long life requirements necessitate subjecting the components to relatively low stresses. The combination of high temperatures and low stresses typically places failure for monolithic ceramics in the creep regime. The objective of this work is to present a design methodology for predicting the lifetimes of structural components subjected to multiaxial creep loading. This methodology utilizes commercially available finite element packages and takes into account the time varying creep stress distributions (stress relaxation). In this methodology, the creep life of a component is divided into short time steps, during which, the stress and strain distributions are assumed constant. The damage, D, is calculated for each time step based on a modified Monkman-Grant creep rupture criterion. For components subjected to predominantly tensile loading, failure is assumed to occur when the normalized accumulated damage at any point in the component is greater than or equal to unity.

Jadaan, Osama M.↗

Element-specific modal formulations for large-displacement multibody dynamics

Large dispacement assumed-mode modeling techniques are examined in the context of multibody elastodynamics. The range of both general and element-specific approaches are studied with the aid of examples involving beams, plates, and shells. For systems undergoing primarily structural bending and twisting with little or no membrane distortion, it is found that fully-linear, element-specific, modal formulations provide the most accurate time history solutions at the least expense. When membrane effects become dominant in structural problems due to loading and boundary conditions, one must naturally resort to a formulation involving a nonlinear stress-strain relationship in addition to nonlinear terms associated with large overall system motion. Such nonlinear models were investigated using assumed modes and found to lead to modal convergence difficulties when standard free-free structural modes are employed. A constrained mode formulation aimed at addressing the convergence problem is proposed.

Ryan, R. R.↗

Monitoring Loads In Fiber-Reinforced Composite Materials

In new method of determining load on specimen, direction of stress wave propagation measured by array of acoustic sensors attached to specimen. Responses of sensors analyzed by strain-energy-density calculations to calculate load. Change in anisotropy of elasticity caused by applied load and corresponding induced strain. Is means to monitor applied load corresponding to measurable shift in direction of propagation of stress wave. Monitoring device based on this method made integral part of airframe in which unidirectional section of structure, such as spar cap or longeron, carries primary load.

Prosser, William H.↗

Design study of structural concepts for an arrow-wing supersonic-cruise aircraft

An analytical study was performed to determine the best structural approach for design of primary wing and fuselage structure of a Mach number 2.7 arrow-wing supersonic cruise aircraft. Concepts were evaluated considering near-term start-of-design. Emphasis was placed on the complex interactions between thermal stress, static aeroelasticity, flutter, fatigue and fail-safe design, static and dynamic loads, and the effects of variations in structural arrangements, concepts and materials on these interactions. Results indicate that a hybrid wing structure incorporating low-profile convex-beaded and honeycomb sandwich surface panels of titanium alloy 6Al-4V were the most efficient. The substructure includes titanium alloy spar caps reinforced with Boron-polyimide composites. The fuselage shell is a closed-hat stiffened skin and frame construction of titanium alloy 6Al-4V. This paper presents an executive summary of the study effort, and includes a discussion of the overall study logic, design philosophy and interaction between the analytical methods for supersonic cruise aircraft design.

Sakata, I. F.↗

Agrivoltaic Racking Design Optimization Based on Wind and Snow Loading Finite Element Analysis

The racking structure of photovoltaic (PV) systems plays a critical role in ensuring the PV panels generate power properly as it provides integral structural support and sometimes even solar tracking ability. Distinct applications of PV systems require variations of racking structure designs, which yield different mechanical performances under external loading conditions from the environment, such as heavy wind and snow. Past works, such as Reddy et al. [1], have analyzed the pressure effects of wind and snow loading on the racking structure of conventional rooftop and utility PV systems, but there is little knowledge of how various agrivoltaic racking systems perform, in terms of stress and strain, under the same loading conditions. There is also a knowledge gap in the industry on a set of optimized agrivoltaic racking design standards. This study investigates the mechanical performance of various existing racking systems and proposes novel designs that are optimized for agrivoltaics applications under wind and snow loading.

Liao, Quanhuan↗

HOST structural analysis program overview

Hot section components of aircraft gas turbine engines are subjected to severe thermal structural loading conditions, especially during the start up and take off portions of the engine cycle. The most severe and damaging stresses and strains are those induced by the steep thermal gradients induced during the start up transient. These transient stresses and strains are also the most difficult to predict, in part because of the temperature gradients and distributions are not well known or readily predictable, and also because the cyclic elastic viscoplastic behavior of the materials at these extremes of temperature and strain are not well known or readily predictable. A broad spectrum of structures related technology programs is underway to address these deficiencies. One element of the structures program is developing improved time varying thermal mechanical load models for the entire engine mission cycle from start up to shutdown. Another major part of the program is the development of new and improved nonlinear 3-D finite elements and associated structural analysis programs, including the development of temporal elements with time dependent properties to account for creep effects in the materials and components.

Johns, R. H.↗

Stress Concentrations in Filamentary Structures

Theoretical analyses are made of the stress distributions in a sheet of parallel filaments which carry normal loads and are imbedded in a matrix which carries only shear. In all cases, uniform loading at infinity is assumed and small-deflection elasticity theory is used. Static and dynamic stress-concentration factors due to one or more filaments being broken are determined. Particular attention is paid the dynamic overshoot resulting when the filaments are suddenly broken. The dynamic-response factor increases from 1.15 to 1.27 as the number of broken filaments is increased from one to infinity. A somewhat lower dynamic-response factor is obtained when a hole is suddenly caused in the filament sheet.

Hedgepeth, John M.↗

Structural analysis of the Space Shuttle Orbiter

The structural analysis of the Space Shuttle orbiter was planned with two concepts in mind: use derivatives or subsets of the same basic finite element model whenever feasible, and substantiate the model's predictive capability by performing ground tests. The analysis cycle (model modal loads stress (MMLS)) starts with the finite element model conception and ends with the detailed stress analysis and margins of safety. The structural analysis of the orbiter encompasses a variety of static and dynamic problems. The salient features of these problems and their solutions are examined.

Henry R. Grooms↗

Structural analysis

Hot section components of aircraft gas turbine engines are subjected to severe thermal-structural loading conditions, especially during the start-up and take-off portions of the engine cycle. The most severe and damaging stresses and strains are those induced by the steep thermal gradients induced during the start-up transient. These transient stresses and strains are also the most difficult to predict, in part because the temperature gradients and distributions are not well known or predictable, and also because the cyclic elasto-viscoplastic behavior of the materials at these extremes of temperature and strain are not well known or predictable. One element of the structures program will develop improved time-varying thermal-mechanical load models for the entire engine mission cycle from start-up to shutdown. The thermal model refinements will be consistent with those required by the structural code including considerations of mesh-point density, strain concentrations, and thermal gradients. Models will be developed for the burner liner, turbine vane and turbine blade.

Johns, R. H.↗

The Study of the Relationship between Probabilistic Design and Axiomatic Design Methodology

The structural design, or the design of machine elements, has been traditionally based on deterministic design methodology. The deterministic method considers all design parameters to be known with certainty. This methodology is, therefore, inadequate to design complex structures that are subjected to a variety of complex, severe loading conditions. A nonlinear behavior that is dependent on stress, stress rate, temperature, number of load cycles, and time is observed on all components subjected to complex conditions. These complex conditions introduce uncertainties; hence, the actual factor of safety margin remains unknown. In the deterministic methodology, the contingency of failure is discounted; hence, there is a use of a high factor of safety. It may be most useful in situations where the design structures are simple. The probabilistic method is concerned with the probability of non-failure performance of structures or machine elements. It is much more useful in situations where the design is characterized by complex geometry, possibility of catastrophic failure, sensitive loads and material properties. Also included: Comparative Study of the use of AGMA Geometry Factors and Probabilistic Design Methodology in the Design of Compact Spur Gear Set.

Onwubiko, Chin-Yere↗

Filament-wound vessel from an organic fiber-epoxy system.

We evaluated the PRD-49-III fiber by winding 4-in. vessels in an epoxy matrix. From over 130 vessels of various designs, the best average vessel performance factor (PV/W) based on fiber was 2,500,000 in.; based on the composite it was 1,800,000 in. The highest average fiber-failure stress was 446 ksi. It is evident that for shell structures that involve minimal shear loading this fiber/epoxy material system is indeed very attractive.

Chiao, T. T.↗

Inclusion of explicit thermal requirements in optimum structural design

A finite-element based procedure is described for obtaining minimum mass designs of structures subjected to combined thermal and mechanical loading and both strength and thermal constraints. The procedure is based on a mathematical programming method using the Sequence of Unconstrained Minimizations Technique (SUMT) in which design requirements are incorporated by an exterior penalty function. The procedure is limited to steady-state temperatures which are controlled by structural sizing only. The optimization procedure is demonstrated by the design of a structural wing box with both mechanical loading and external heating, subject to design constraints on stress, minimum gage, and temperature. The final design for these conditions is compared with a corresponding design in which temperature constraints are omitted.

Adelman, H. M.↗