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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16

Impact of gamma-ray irradiation on hardened white Portland cement pastes exposed to atmosphere

Samples of matured hardened cement paste were exposed to an environment with gamma-ray irradiation, which induces a natural carbonation process. After a dose of approximately 5 x 10{sup 4} kGy, the physical properties, microstructure, and phase composition of the irradiated hardened cement paste samples are compared with those of reference samples exposed to an identical environment without gamma-ray irradiation. Experiments confirm that aragonite and vaterite are preferentially formed under irradiation and that the bending strength is dramatically increased after gamma-ray irradiation. Based on field-emission scanning electron microscopy observations, X-ray scattering profiles, and water vapor sorption isotherm data, it is concluded that vaterite formed on C–S–H plays a role in strengthening the structure of C–S–H via pseudomorphs.

36 MATERIALS SCIENCE↗

Mechanical properties and microstructure of 316L stainless steel produced by hybrid manufacturing

Hybrid manufacturing is a combination of additive (deposition) and subtractive (machining) manufacturing in a single machine tool. Such a system can be used for near net shape manufacturing and component repair using either similar or dissimilar materials. Integrated into a single system, transition between additive and subtractive manufacturing can occur immediately and be leveraged to generate large components by alternating between the processes. In this investigation, we show how the interleaved capabilities can reduce overall cycle time by up to 68 %, improve average relative elongation to failure by 71 %, and reduce the average relative porosity fraction by 83 % when compared to traditional additive manufactured components. Results from this investigation builds the foundation needed for hybrid manufacturing to be applicable towards the manufacture of large complex components such as nosecones and marine propulsors.

36 MATERIALS SCIENCE↗

Shape memory properties and microstructural evolution of rapidly solidified CuAlBe alloys

In this work, the effects of Be addition on the microstructure and phase transformation temperatures of Cu–12Al–xBe (x = 0.4, 0.5 and 0.6 wt.%) shape memory alloys fabricated by using the arc-melting and melt-spinning techniques have been investigated. X-ray diffraction analysis revealed that the arc-melted alloys consisted of austenitic β{sub 1}, martensitic β{sub 1}′ and γ{sub 2} precipitate phases, whereas melt-spun ribbons were composed of a fully martensitic phase. The average grain size of martensitic phases in melt-spun ribbons was determined by electron microscopy images, showing a decrease with increasing Beryllium (Be) amount. Moreover, it was found that the Be addition in the arc-melted alloys had a distinct effect on the morphology of the γ{sub 2} precipitate phase. Transmission electron microscopy analysis showed that the thickness of martensitic plates in the melt-spun ribbons reduced with increasing Be addition. In a differential scanning calorimeter analysis, no martensitic transformation (M{sub s}) peak was observed in arc-melted alloys, but it was clearly detected in melt-spun ribbons, in which M{sub s} decreased dramatically with increasing Be addition. The improvement in the shape memory ability of melt-spun ribbons was explained in terms of the refinement in grain size and martensitic plates. - Highlights: • The CuAlBe SMAs were produced by means of arc-melter and melt-spinner techniques. • MT was directly obtained in melt-spuns without any intermediate process. • The transformation temperatures decreased with increasing Be amount. • The thickness of martensitic plates in the ribbons reduced with increasing Be. • SMP of CuAl was improved by the addition of Be together with rapid solidification.

36 MATERIALS SCIENCE↗

Effects of Co contents on the microstructures and properties of the electrodeposited NiCo–Zr composite coatings

Highlights: • The novel NiCo–Zr coatings were prepared by electro-deposition. • Surface morphology, crystal structure, grain size and microstrain were examined. • Texture, residual stress and corrosion resistance were investigated. • Addition of Co increased the hardness and corrosion resistance of the coatings. - Abstract: In this study, the NiCo–Zr composite coatings were prepared from the electrolytes with different Co{sup 2+} concentrations by electrodeposition method. The effects of Co contents on the crystal structure, surface morphology, grain size, microstrain and residual stress were examined by X-ray diffractometer (XRD), field emission scanning electron microscopy (FESEM), Energy dispersive X-ray spectroscopy (EDX) and atomic force microscope (AFM). The corrosion resistance of the composite coatings was also examined by the potentiodynamic polarization and electrochemical impedance (EIS) measurements. The results revealed that the crystal structures of the coatings were dependent on the Co contents and addition of Co content of 58 wt% resulted in the formation of hexagonal (hcp) Co. The increasing Co contents in the NiCo–Zr composite coatings resulted in the smoother and more compact surface, decreased the grain size and increased the microstrain. The micro-hardness and residual stress also increased with increasing Co contents. The addition of Co increased the corrosion resistance of the NiCo–Zr composite coatings compared with the Ni–Zr coating while the corrosion resistance of the NiCo–Zr composite coatings decreased as the Co contents increased.

36 MATERIALS SCIENCE↗

Laser powder bed fusion of ODS Fe–Cr–Al (0.3Zr, 0.3Y 2 O 3 ): Unveiling processing-microstructure- mechanical property relationships

Here, this study investigates the fabrication of oxide dispersion strengthened (ODS) Fe-Cr-Al alloys via laser powder bed fusion (LPBF) with strategic additions of 0.3 wt% Zr and 0.3 wt% Y 2 O 3 for enhanced mechanical performance in nuclear applications. Systematic processing parameter optimization yielded three distinct conditions: one low-density product with significant defects and two near-full-density materials with improved consolidation. Comprehensive characterization confirmed single-phase α-ferrite matrix formation with successful incorporation of Y-, Zr-, O-, and C-rich precipitates characteristic of ODS alloys. However, precipitate density remained low (∼10 7 cm −3 ), resulting in sink strength values substantially below optimal levels for radiation resistance. Microhardness values (mid-200s HV) correlated inversely with grain size following the Hall-Petch relationship, indicating grain boundary strengthening as the dominant mechanism rather than precipitation strengthening. The optimized processing conditions achieved excellent mechanical properties with room temperature yield strength of approximately 500 MPa and 30 % elongation, demonstrating superior strength-ductility synergy compared to other additively manufactured ODS materials and performance consistent with literature values for LPBF-processed ODS-FeCrAl alloys. This investigation reveals both the potential and limitations of LPBF processing for ODS Fe-Cr-Al alloys. While successful defect-free fabrication was achieved, results highlight the critical need for systematic optimization of processing parameters and post-processing heat treatments to enhance precipitate density for effective dispersion strengthening and radiation resistance while maintaining additive manufacturing advantages.

Additive manufacturing↗