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Results for “Multilayer Insulation”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16

Transit Thermal Control Design for Galileo Entry Probe for Planet Jupiter

A totally passive design was completed for the thermal control of the Galileo entry probe during its transit to the planet Jupiter. The design utilizes radio isotope heater units, multilayer insulation blankets and a thermal radiator in conjunction with a design conductance support structure to achieve both the required storage and critical initial planet atmosphere entry temperatures. The probe transit thermal design was completed and verified based on thermal vacuum testing of a prototype probe thermal test model.

Haverly, George C.↗

Contaminant characterization of five satellite materials

An extensive laboratory test program was performed to characterize outgassing of five satellite materials. The materials were Chemglaze Z-306 over 9922 primer, M-773 adhesive, multilayer insulation, polyurethane foam, and silverized Teflon. The souces were prepared to the specifications of a typical satellite program. Dynamic thermogravimetric mass loss characteristics of these five materials were obtained in vacuum with a beam microbalance. The temperature of the material was linearly raised from 25 C to over 650 C while monitoring the mass loss, rate of mass loss, temperature, and the composition of the outgassed material by residual gas analysis. Isothermal source emission/capture coefficients/reemission parameters were obtained with an array of quartz crystal microbalances (QCM). A detailed test matrix in which the temperatures of the QCMs (-160 C, - 100 C, -40 C, and +10 C) and the source material (125 C, and 90 C, and 50 C) were varied was performed. The array of QCMs was also used to measure the spatial distribution of the source emission. The effects of vacuum ultraviolet radiation on the deposition and reemission parameters was determined.

Muscari, J. A.↗

Advanced passive radiator for spaceborne cryogenic cooling

A novel design to improve the cooling capability of spaceborne cryogenic passive radiators is described. The design is based on the use of lightweight angled radiation shields, low-conductance structural supports, and a separate detachable launch-support system to reduce the parasitic heat leaks from the warm spacecraft to the cold radiator. The effectiveness of this design is demonstrated by thermal-vacuum-chamber experiments which indicate that the angled-radiation-shield assembly has an effective emittance that is an order of magnitude lower than that of the best multilayer insulation used in flight. Performance predictions based on the experiments and analytical model indicate that an advanced passive-radiator design based on this technology would be between 10 and 57% of the size and 10 and 36% of the mass of the best state-of-the-art passive radiators and would make lower temperatures (< 60 K) and larger heat loads practical. The cooling requirements of many new spaceborne instruments could be accommodated by application of this new passive-radiator design.

Steven Bard↗

Hubble Space Telescope meteoroid-debris protection analysis

A system level failure could occur if the Hubble Space Telescope's (ST) capability to operate as a facility on-orbit is critically reduced or when a significant reduction in the quality of science data is registered. Failure could occur if a meteoroid/debris impact damages a component of a major support subsystem or if a meteoroid/debris penetration causes straylight contamination in the light shield, forward shell, aft shroud, or through the aperture door. The ST was analyzed to find the probability of no critical penetration. This probability value was found to be 92.25% for a two-year service life. A straylight leakage repair technique was recommended for the aft shroud, the region found most likely to be critically penetrated. Fozar tape and multilayer insulation blankets are suggested as posible repair materials.

Horn, J.↗

Thermal analysis of the IUE - Seven years later

The International Ultraviolet Explorer (IUE) is a large astronomical observatory which was launched on January 26, 1978. The observatory was placed into a three-axis stabilized, eccentric synchronous orbit with an inclination of about 29 degrees. It was designed for a three year lifetime, but is currently still operational. This paper will briefly review the thermal design which consists of multilayer insulation, ammonia-filled grooved heat pipes, bimetallic actuated louvers, and assorted commandable heaters. It will then discuss the seven years of thermal data and compare the results with prelaunch predictions. Finally an attempt will be made to explain the unexpected and continuing rise in temperature of the hydrazine auxiliary propulsion system which has increased over twenty degrees centigrade since launch.

Skladany, J. T.↗

Mars transit vehicle thermal protection system: Issues, options, and trades

A Mars mission is characterized by different mission phases. The thermal control of cryogenic propellant in a propulsive vehicle must withstand the different mission environments. Long term cryogenic storage may be achieved by passive or active systems. Passive cryo boiloff management features will include multilayer insulation, vapor cooled shield, and low conductance structural supports and penetrations. Active boiloff management incorporates the use of a refrigeration system. Key system trade areas include active verses passive system boiloff management (with respect to safety, reliability, and cost) and propellant tank insulation optimizations. Technology requirements include refrigeration technology advancements, insulation performance during long exposure, and cryogenic fluid transfer system for mission vehicle propellant tanking during vehicle buildip in LEO.

Brown, Norman↗

Design and demonstrate the performance of cryogenic components representative of space vehicles: Start basket liquid acquisition device performance analysis

The objective was to design, fabricate and test an integrated cryogenic test article incorporating both fluid and thermal propellant management subsystems. A 2.2 m (87 in) diameter aluminum test tank was outfitted with multilayer insulation, helium purge system, low-conductive tank supports, thermodynamic vent system, liquid acquisition device and immersed outflow pump. Tests and analysis performed on the start basket liquid acquisition device and studies of the liquid retention characteristics of fine mesh screens are discussed.

Source record↗

Space station integrated wall design and penetration damage control. Task 4: Impact detection/location system

A program to develop a methodology is documented for detecting and locating meteoroid and debris impacts and penetrations of a wall configuration currently specified for use on space station. Testing consisted of penetrating and non-penetrating hypervelocity impacts on single and dual plate test configurations, including a prototype 1.22 m x 2.44 m x 3.56 mm (4 ft x 8 ft x 0.140 in) aluminum waffle grid backwall with multilayer insulation and a 0.063-in shield. Acoustic data were gathered with transducers and associated data acquisition systems and stored for later analysis with a multichannel digitizer. Preliminary analysis of test data included sensor evaluation, impact repeatability, first waveform arrival, and Fourier spectral analysis.

Nelson, J. M.↗

Evaluation of on-orbit cryogenic propellant depot options for the orbital transfer vehicle

An orbital cryogenic propellant storage facility will be required for a space-based Orbital Transfer Vehicle. The facility tanks will have features to permit fluid acquisition and transfer in low gravity and to limit cryogen boiloff caused by environmental heating. Boiloff management features will include thick multilayer insulation, vapor-cooled shields, low conductance structural supports and penetrations, and possibly refrigeration systems.

Schuster, J. R.↗

Space Infrared Telescope Facility (SIRTF) design and thermal analysis

The design and performance characteristics of an observatory are compared with those of a storage dewar. The critical design technologies required to increase cryogen dewar lifetime are discussed. In particular, outer shell temperature, vapor cooled shields, multilayer insulation performance, and tank support systems are analyzed to assess their impact on cryogen lifetime for both the observatory and the storage dewar. The cryogen lifetime and cryogen mass loss rate of the Space Infrared Telescope Facility (SIRTF) are compared with that of the Infrared Astronomy Satellite and the Cosmic Background Explorer Satellite. A 0.1 percent mass loss per day of superfluid helium dewar can be designed using current state-of-the-art dewar technology. Space-based liquid hydrogen and liquid oxygen tanks can be designed for a 5-year lifetime.

Lee, Jeffrey H.↗

Hypervelocity impact damage assessment for Space Station

To inhibit damage and limit the probability of penetration of the Space Station pressure wall by micrometeoroids and orbital debris, a shield placed away from the wall is used to form a double wall. To determine shield effectiveness and assess impact damage, existing test data were reviewed and additional testing was performed for Space Station double wall designs. Empirical spallation and penetration functions derived from the data show that shield thickness and impact angle affect the damage to the wall. Thick shields reduce wall damage for low angle impacts but increase damage for oblique impacts. Multilayer insulation between the shield and wall reduces impact damage to the wall. A relationship between impact velocity and spall damage to the wall is demonstrated. Preliminary test results on Li-Al shield material indicate possible improved effectiveness over Al shields.

Coronado, Alex R.↗

Long term orbital storage of cryogenic propellants for advanced space transportation missions

A comprehensive study has developed the major features of a large capacity orbital propellant depot for the space-based, cryogenic OTV. The study has treated both the Dual-Keel Space Station and co-orbiting platforms as the accommodations base for the propellant storage facilities, and trades have examined both tethered and hard-docked options. Five tank set concepts were developed for storing the propellants, and along with layout options for the station and platform, were evaluated from the standpoints of servicing, propellant delivery, boiloff, micrometeoroid/debris shielding, development requirements, and cost. These trades led to the recommendation that an all-passive storage concept be considered for the platform and an actively refrigerated concept providing for reliquefaction of all boiloff be considered for the Space Station. The tank sets are modular, each storing up to 45,400 kg of LO2/LH2, and employ many advanced features to provide for microgravity fluid management and to limit boiloff. The features include such technologies as zero-gravity mass gauging, total communication capillary liquid acquisition devices, autogenous pressurization, thermodynamic vent systems, thick multilayer insulation, vapor-cooled shields, solar-selective coatings, advanced micrometeoroid/debris protection systems, and long-lived cryogenic refrigeration systems.

Schuster, John R.↗

Thermal design of the Wide Field/Planetary Camera

The Wide Field/Planetary Camera is an imaging system developed by the Jet Propulsion Laboratory for the NASA Hubble Space Telescope currently scheduled to be launched in December 1989 aboard the space shuttle. The temperature control design of the instrument utilizes multilayered insulation, electric resistance heaters, aluminum/ammonia heat pipes, thermoelectric coolers, temperature control coatings, and space radiators. A feedback control system maintains stable sensor temperatures. Thermal capacitance maintains stable optics and electronics temperatures during transient conditions. Schedule slips and launch delays have allowed extensive thermal testing of the instrument. Six instrument thermal vacuum tests and a spacecraft thermal vacuum test were performed. Several modifications have been made to the instrument to correct icing and contamination problems that have been discovered during thermal vacuum testing. This paper describes the thermal design, last instrument thermal vacuum test, results, and thermal model correlation.

Garcia, R. D.↗

Shielding requirements for the Space Station habitability modules

The design, analysis, development, and tests of the total meteoroid/debris protection system for the Space Station Freedom habitability modules, such as the habitation module, the laboratory module, and the node structures, are described. Design requirements are discussed along with development efforts, including a combination of hypervelocity testing and analyses. Computer hydrocode analysis of hypervelocity impact phenomena associated with Space Station habitability structures is covered and the use of optimization techniques, engineering models, and parametric analyses is assessed. Explosive rail gun development efforts and protective capability and damage tolerance of multilayer insulation due to meteoroid/debris impact are considered. It is concluded that anticipated changes in the debris environment definition and requirements will require rescoping the tests and analysis required to develop a protection system.

Avans, Sherman L.↗

Analytic model of an IR radiation heat pipe

An IR radiation heat pipe made from multilayer insulation blankets and proposed to be used aboard spacecraft to transfer waste heat was modeled analytically. A circular cross section pipe 9-in. in diameter, 10-ft long, with a specular reflectivity of 0.94 was found to have an efficiency of 58.6 percent. Several key parameters were varied for the circular model to understand their significance. In addition, square and triangular cross section pipes were investigated.

Hoffman, Pamela J.↗

Design of an autonomous lunar construction utility vehicle

In order to prepare a site for a lunar base, an autonomously operated construction vehicle is necessary. Discussed here is a Lunar Construction Utility Vehicle (LCUV), which uses interchangeable construction implements. Design of an elastic loop track system has advanced to the testing stage. A standard coupling device has been designed to insure a proper connection between the different construction tools and the LCUV. Autonomous control of the track drive motors was simulated successfully through the use of a joystick and a computer interface. A study of hydrogen-oxygen fuel cells produced estimates of reactant and product requirements and identified multilayer insulation needs. Research on the 100-kW heat rejection system determined that it is necessary to transport the radiator panel on a utility trailer. Extensive logistical support for the 720 hour use cycle requires further study.

Source record↗

MLIBlast: A program to empirically predict hypervelocity impact damage to the Space Station

MLIBlast is described, which consists of a number of DOC PC based MIcrosoft BASIC program modules written to provide spacecraft designers with empirical predictions of space debris damage to orbiting spacecraft. The Spacecraft wall configuration is assumed to consist of multilayer insulation (MLI) placed between a Whipple style bumper and a pressure wall. Predictions are based on data sets of experimental results obtained from simulating debris impact on spacecraft. One module of MLIBlast facilitates creation of the data base of experimental results that is used by the damage prediction modules of the code. The user has a choice of three different prediction modules to predict damage to the bumper, the MLI, and the pressure wall.

Rule, William K.↗

A charging study of ACTS using NASCAP

The NASA Charging Analyzer Program (NASCAP) computer code is a three dimensional finite element charging code designed to analyze spacecraft charging in the magnetosphere. Because of the characteristics of this problem, NASCAP can use an quasi-static approach to provide a spacecraft designer with an understanding of how a specific spacecraft will interact with a geomagnetic substorm. The results of the simulation can help designers evaluate the probability and location of arc discharges of charged surfaces on the spacecraft. A charging study of NASA's Advanced Communication Technology Satellite (ACTS) using NASCAP is reported. The results show that the ACTS metalized multilayer insulating blanket design should provide good electrostatic discharge control.

Herr, Joel L.↗