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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Formation and mechanism of nanocrystalline AZ91 powders during HDDR processing

Grain sizes of AZ91 alloy powders were markedly refined to about 15 nm from 100 to 160 μm by an optimized hydrogenation-disproportionation-desorption-recombination (HDDR) process. The effect of temperature, hydrogen pressure and processing time on phase and microstructure evolution of AZ91 alloy powders during HDDR process was investigated systematically by X-ray diffraction, optical microscopy, scanning electron microscopy and transmission electron microscopy, respectively. The optimal HDDR process for preparing nanocrystalline Mg alloy powders is hydriding at temperature of 350 °C under 4 MPa hydrogen pressure for 12 h and dehydriding at 350 °C for 3 h in vacuum. A modified unreacted core model was introduced to describe the mechanism of grain refinement of during HDDR process. - Highlights: • Grain size of the AZ91 alloy powders was significantly refined from 100 μm to 15 nm. • The optimal HDDR technology for nano Mg alloy powders is obtained. • A modified unreacted core model of grain refinement mechanism was proposed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Free surface effects on the recrystallization of compressed, stable, Al-Mn single crystals

Highlights: • The free surface provokes high frequency nucleation. • The free surface and surface ‘quality’ do not modify the orientations of the recrystallized grains. • The misorientation relations across recrystallization front are similar for all sections of both orientations. The free surface effect on the grain crystallography and morphology during recrystallization has been studied in stable Goss {110}001 and brass {110}112 - oriented single crystals of Al-1%wt.Mn alloy. The samples were plane strain compressed up to a strain of about 0.5 to develop a homogeneous structure comprising two sets of symmetrical microbands and then lightly annealed. The variation of recrystallization after annealing was then analysed by optical microscopy and SEM/EBSD on different cross-sections. The results are discussed in terms of the misorientation angle and axis distributions. The free surface provokes high frequency nucleation leading to a small grain size compared to internal sections of the bulk sample. However, the free surface and surface ‘quality’ do not modify the orientations of the recrystallized grains, i.e. similar groups of recrystallized grain orientations were observed for all sections. This leads to a strong misorientation relation between deformed/recovered area orientations and the limited number of groups of recrystallized grain orientations, basically the same as those observed during bulk recrystallization of similar crystals.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Influence of Austenitizing Temperature on the Microstructure and Mechanical Properties of an Fe-Cr-Ni-Mo-Ti Maraging Stainless Steel

The influence of austenitizing temperature on the microstructure and mechanical properties of an Fe-Cr-Ni-Mo-Ti maraging stainless steel was investigated. The grain size, Laves phase, and retained austenite in steels given different solution treatments were observed using optical microscopy, scanning electron microscopy, and x-ray diffraction. Relationships with mechanical properties were measured by tensile testing. The grain growth rate was relatively slow at temperatures of 800-1000 °C then rapidly increased at higher temperatures. Low-temperature austenitization augmented the retention of austenite, the fraction of which decreased with an increase in austenitizing temperature. The Laves phases, which precipitated in austenite during austenitization at 800-900 °C, were preserved after quenching. The solution treatment had a significant effect on the final tensile properties of the steel after aging, due to the presence of retained austenite and Laves phase reducing its strength.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Influence of the Microstructure on Magnetic Stray Fields of Low-Carbon Steel Welds

This study examines the relationship between the magnetic mesostructure with the microstructure of low carbon steel tungsten inert gas welds. Optical microscopy revealed variation in the microstructure of the parent material, in the heat affected and fusion zones, correlating with distinctive changes in the local magnetic stray fields measured with high spatial resolution giant magneto resistance sensors. In the vicinity of the heat affected zone high residual stresses were found using neutron diffraction. Notably, the gradients of von Mises stress and triaxial magnetic stray field modulus follow the same tendency transverse to the weld. In contrast, micro-X-ray fluorescence characterization indicated that local changes in element composition had no independent effect on magnetic stray fields.

42 ENGINEERING↗
DOE OSTI2018

Study of Morphology and Magnesium Purity, Formed by Vapor Phase Through Silicothermic Reduction

This article describes the influence of temperature profile on the morphology and impurity distributions of magnesium vapor condensation during silicothermic reduction of calcined dolomite. The formation of magnesium crystals was comprehensively analyzed by optical microscopy, scanning electron microscopy (SEM), and inductively coupled plasma (ICP). The results showed that the temperature changed the morphology and purity of condensation products in the condenser. When the temperature of the condenser zone was lower than 250 °C, the magnesium vapor condensation was fine and noncompacted. The crystal growth of magnesium occurred in the range of 250 °C and 380 °C. It was found that crystal magnesium became coarser and denser at higher temperatures. Based on the analysis of crystallized magnesium, the impurity distributions decreased at temperatures higher than those of the condenser. Furthermore, this indicates that the impurity contents with less than 0.04 pct were distributed randomly through the condenser.

36 MATERIALS SCIENCE↗
DOE OSTI2019

High-Temperature Interaction of Liquid Gd with Y{sub 2}O{sub 3}

The sessile drop method combined with contact heating procedure was applied for the investigation of high-temperature interaction between liquid Gd and Y{sub 2}O{sub 3} substrate. Real-time behavior of Gd sample in flowing inert gas (Ar) atmosphere upon heating to and at temperature of 1362 °C was recorded using high-speed high-resolution CCD camera. The results evidenced that molten Gd wets Y{sub 2}O{sub 3} substrate (the contact angle θ < 90°) immediately after melting of metal sample observed at T = 1324 °C (T{sub m} = 1312 °C). During the first 3 min of the sessile drop test, the contact angle dropped from θ = 52° to θ = 24° and then stabilized at the final value of θ{sub f}{sup *} = 33°. The solidified Gd/Y{sub 2}O{sub 3} couple was subjected to structural characterization using optical microscopy, scanning electron microscopy coupled with x-ray energy-dispersive spectroscopy. The results evidenced that the wettability in the Gd/Y{sub 2}O{sub 3} system has a reactive nature and the leading mechanism of the interaction between liquid Gd and Y{sub 2}O{sub 3} is the dissolution of the ceramic in the liquid metal responsible for the formation of a deep crater in the substrate under the drop. Therefore, the final contact angle θ{sub f}*, estimated from the side-view drop image, should be considered as an apparent value, compared to the more reliable value of θ{sub f} = 70° measured on the cross section of the solidified couple.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Morphology and kinetics of polymorphic transformations in K{sub 0.965}Rb{sub 0.035}NO{sub 3} single crystals

Polymorphic transformations in K{sub 0.965}Rb{sub 0.035}NO{sub 3} single crystals have been investigated by optical microscopy and X-ray diffraction. The equilibrium temperature between modifications II and III of the crystal studied is determined to be T = 452 ± 0.5 K. It is found that polymorphic transformations are of the single crystal ↔ single crystal type and occur with the formation and growth of nuclei of new crystals in matrix ones at II ↔ III transformations. An empirical dependence of the growth rate of modification III on temperature is established in the form ϑ = ϑ = (–0.478ΔT + 0.712ΔT{sup 2}–0.00041ΔT{sup 3}) × 10{sup –2} cm/s (ΔT = T{sub tr}–T{sub 0}, where T{sub tr} is the transformation temperature and T{sub 0} is the equilibrium temperature)

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Immobilization of Radioactive Wastes Using Geopolymers - 19483

This work explores an encapsulation and immobilization technology for spent radioactive ion exchange (IX) resins using geopolymer materials as a matrix. Geopolymer-IX resin composites with different IX resin loadings were prepared by mixing an aluminosilicate material (metakaolin), sodium hydroxide and inactive IX resin (Amberlite IRN 150) and curing the mixture at room temperature with or without γradiation applied using an external radiation source. The metakaolin and sodium hydroxide reacted to form a geopolymer framework encapsulating the IX resin beads. The IX resin loading capacity and the encapsulation efficiency of the geopolymer material were investigated by examining the morphology and distribution of resins within the geopolymer framework using optical microscopy, and by measuring the compressive strengths of the geopolymer-IX resin composites. These properties of the geopolymer-IX resin composites were compared with those of ordinary Portland cement (OPC)-IX resin composites. The geopolymer matrix allowed for a higher IX resin loading capacity than OPC. The geopolymer-IX resin composite was stable under γ-radiation for 28 d. In leaching tests performed with encapsulated Sr-loaded IX resins, the ability of the geopolymer to prevent leaching of Sr{sup 2+} into solution was greatly superior to that of OPC. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Ultrafast carrier capture and Auger recombination in single GaN/InGaN multiple quantum well nanowires

Ultrafast optical microscopy is an important tool for examining fundamental phenomena in semiconductor nanowires with high temporal and spatial resolution. In this paper, we used this technique to study carrier dynamics in single GaN/InGaN core–shell nonpolar multiple quantum well nanowires. We find that intraband carrier–carrier scattering is the main channel governing carrier capture, while subsequent carrier relaxation is dominated by three-carrier Auger recombination at higher densities and bimolecular recombination at lower densities. Finally, the Auger constants in these nanowires are approximately 2 orders of magnitude lower than in planar InGaN multiple quantum wells, highlighting their potential for future light-emitting devices.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Adiabatic Shear Localization and Microstructure in Ultrafine Grained Aluminum Alloy at Cryogenic Temperature

Adiabatic shear localization plays an important role in the deformation and failure of ultrafine grained 6061 aluminum alloy processed by friction stir processing. To understand the effects of temperature and strain on adiabatic shear localization in the ultrafine grained 6061 aluminum alloy, it has been investigated dynamic mechanical behavior of ultrafine grained 6061 aluminum alloy under the controlled shock loading experiments. Deformation characteristics and microstructures in the shear band were performed by optical microscopy and transmission electron microscopy. The shear band in the ultrafine grained aluminum alloy is a long and straight band distinguished from the matrix. The width of the shear band decreases with increasing nominal strain. The results show that the grains in the boundary of the shear band are highly elongated along the shear direction and form the elongated cell structures (0.2 μ in width), and the core of the shear band consists of a number of recrystallized equiaxed grains 0.2-0.3 μ in diameters and the second phases distribute in both the boundary and the inner of the equiaxed new grains. The calculated temperature in the shear band is about 692 K. Rotational dynamic recrystallization mechanism is responsible for the formation of the microstructure in the shear band.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Characterization of Laser-Welded Ti Alloy and Stainless Steel Joint Using Cu Interlayer

In this study, Cu was used as an interlayer to restrain the formation of brittle Ti-Fe intermetallics when joining Ti alloy to SS. Microstructures of the joint were analyzed using optical microscopy, scanning electron microscopy and x-ray diffraction. Besides, the tensile strength of the joint was also measured. The melting amount of base materials was controlled by changing thickness of Cu interlayer to control the melting proportion in weld. The melting amount of base materials in weld decreased with the thickness of Cu interlayer. The content of Cu solid solution in weld increased with the thickness of Cu interlayer. Ti-Cu compound layer was formed on the Ti alloy side. The width of the Ti-Cu compound layer increased with the increase in heat input. The tensile strength of joint was largely impacted by Ti-Cu compound layer. The tensile strength of joint first increased and then decreased with the increase in width of the Ti-Cu compound layer.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Asymmetric cross rolling (ACR): A novel technique for enhancement of Goss/Brass texture ratio in Al-Cu-Mg alloy

Highlights: • The main components of the ACR were Goss, Rotated Goss, Goss-Brass, and α-fiber. • The ACR process was obviously impactful to enhance the Goss/Brass texture ratio. • The Goss/Brass texture ratio increased to 1.51 after 30% ACR process. • During 30% rolling, the DRX occurred and the intensity of Goss and Cube increased. - Abstract: The present work focused on the effect of asymmetric cross rolling (ACR) process as a novel technique on microstructure and texture evolution of Al-Cu-Mg alloys. The microstructural observation and bulk texture from RD–TD plane of the initial and deformed samples were characterized by optical microscopy (OM) and X-ray diffraction (XRD). It was found that the deformed Al-Cu-Mg alloy consisted of strong Goss, Rotated Goss, Goss-Brass, and α-fiber textures. Usually, straight rolling leads to a significant strengthening of the Brass component with increasing strain in the Al-Cu-Mg alloy, but for asymmetrically cross rolled samples, the Goss orientation was stable after 40% deformation. Results showed that the ACR process was effective to intensify (up to 1.51 after 30% thickness reduction) the low Goss/Brass texture ratio often existing in the rolled Al-Cu-Mg alloy. During 30% ACR, the dynamic recrystallization (DRX) occurred, which led to increasing the intensity of Goss and Cube components and the fraction of extra high angle grain boundaries (EHAGBs).

36 MATERIALS SCIENCE↗
DOE OSTI2016

Microstructural behavior of iron and bismuth added Sn-1Ag-Cu solder under elevated temperature aging

An extensive study was done to investigate the microstructural behavior of iron (Fe) and bismuth (Bi) added Sn-1Ag-0.5Cu (SAC105) under severe thermal aging conditions. The isothermal aging was done at 200 °C for 100 h, 200 h, and 300 h. Optical microscopy with cross-polarized light revealed that the grain size significantly reduces with Fe/Bi addition to the base alloy SAC105 and remains literally the same after thermal aging. The micrographs of field emission scanning electron microscopy (FESEM) with backscattered electron detector and their further analysis via imageJ software indicated that Fe/Bi added SAC105 showed a significant reduction in the IMCs size (Ag{sub 3}Sn and Cu{sub 6}Sn{sub 5}), especially the Cu{sub 6}Sn{sub 5} IMCs, as well as β-Sn matrix and a refinement in the microstructure, which is due to the presence of Bi in the alloys. Moreover, their microstructure remains much more stable under severe thermal aging conditions, which is because of the presence of both Fe and Bi in the alloy. The microstructural behavior suggests that Fe/Bi modified SAC105 would have much improved reliability under severe thermal environments. These modified alloys also have relatively low melting temperature and low cost.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

Nano-infrared imaging of metal insulator transition in few-layer 1T-TaS 2

Abstract Among the family of transition metal dichalcogenides, 1T-TaS 2 stands out for several peculiar physical properties including a rich charge density wave phase diagram, quantum spin liquid candidacy and low temperature Mott insulator phase. As 1T-TaS 2 is thinned down to the few-layer limit, interesting physics emerges in this quasi 2D material. Here, using scanning near-field optical microscopy, we perform a spatial- and temperature-dependent study on the phase transitions of a few-layer thick microcrystal of 1T-TaS 2 . We investigate encapsulated air-sensitive 1T-TaS 2 prepared under inert conditions down to cryogenic temperatures. We find an abrupt metal-to-insulator transition in this few-layer limit. Our results provide new insight in contrast to previous transport studies on thin 1T-TaS 2 where the resistivity jump became undetectable, and to spatially resolved studies on non-encapsulated samples which found a gradual, spatially inhomogeneous transition. A statistical analysis suggests bimodal high and low temperature phases, and that the characteristic phase transition hysteresis is preserved down to a few-layer limit.

42 ENGINEERING↗
DOE OSTI2019

Effect of Heat Treatment on Microstructure and Mechanical Properties of Extruded Mg-4Zn-1.5Al-2Sn Alloy

The microstructure and mechanical properties of extruded Mg-4Zn-1.5Al-2Sn (ZAT422) alloy under different heat treatments were investigated by optical microscopy, scanning electron microscopy, x-ray diffraction, transmission electron microscopy, micro-hardness tests, and tensile tests. The results show that the as-extruded and heat-treated ZAT422 alloys mainly consisted of α-Mg and Mg{sub 2}Sn, and no ternary phase was detected. After aging, the amount of secondary phase precipitates increased significantly and the mechanical properties were improved. Among all the heat treatments, T5 heat treatment at 150 °C for 25 h resulted in the best combination of strength and ductility for ZAT422 alloy. The ultimate tensile strength, yield strength, and elongation (ε{sub f}) were found to be 290, 182 MPa, and 20%, respectively. Based on microstructural characterization, the variations in mechanical properties of the alloy subjected to heat treatment were analyzed in detail.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Effects of Sn addition on the microstructure, mechanical properties and corrosion behavior of Ti–Nb–Sn alloys

Ti and Ti alloys are widely used in restorative surgery because of their good biocompatibility, enhanced mechanical behavior and high corrosion resistance in physiological media. The corrosion resistance of Ti-based materials is due to the spontaneous formation of the TiO{sub 2} oxide film on their surface, which exhibits elevated stability in biological fluids. Ti–Nb alloys, depending on the composition and the processing routes to which the alloys are subjected, have high mechanical strength combined with low elastic modulus. The addition of Sn to Ti–Nb alloys allows the phase transformations to be controlled, particularly the precipitation of ω phase. The aim of this study is to discuss the microstructure, mechanical properties and corrosion behavior of cast Ti–Nb alloys to which Sn has been added. Samples were centrifugally cast in a copper mold, and the microstructure was characterized using optical microscopy, scanning electron microscopy and X-ray diffractometry. Mechanical behavior evaluation was performed using Berkovich nanoindentation, Vickers hardness and compression tests. The corrosion behavior was evaluated in Ringer's solution at room temperature using electrochemical techniques. The results obtained suggested that the physical, mechanical and chemical behaviors of the Ti–Nb–Sn alloys are directly dependent on the Sn content. - Graphical abstract: Effects of Sn addition to the Ti–30Nb alloy on the elastic modulus. - Highlights: • Sn addition causes reduction of the ω phase precipitation. • Minimum Vickers hardness and elastic modulus occurred for 6 wt.% Sn content. • Addition of 6 wt.% Sn resulted in maximum ductility and minimum compression strength. • All Ti–30Nb–XSn (X = 0, 2, 4, 6, 8 and 10%) alloys are passive in Ringer's solution. • Highest corrosion resistance was observed for 6 wt.% Sn content.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Investigation of the oxide film on 308L weld surface produced during welding process

Highlights: • Double layer film formed under welding of no shielding was first deeply studied. • Micro-cracks and nano-scale gaps were found in outer and inner layer. • Outer layer was composed of Fe{sub 2}O{sub 3}, inner layer included Fe{sub 3}O{sub 4} and FeCr{sub 2}O{sub 4.} • Cr deficiency of film related to the volatilization of CrO{sub 3} over 1000 °C. • Oxidation rule of 308L weld during GTAW was found based on thermodynamics. The oxide film formed during welding on the inner surface of 308L weld was investigated. The morphology, composition and structure of the oxide film were characterized by optical microscopy, scanning electron microscopy, laser Raman spectroscopy, X-ray diffraction, Auger electron spectroscopy and transmission electron microscopy. The results indicated that the oxidation degree of the weld metal was generally uniform from the weld center to the fusion line. Micro-scale cracks were found on the outer surface of the oxide film and nano-scale gaps scattered on the inner oxide film-weld interface. The oxide film exhibited a duplex structure including outer and inner layers. The outer layer, made of tightly bound particles, was mainly composed of Fe{sub 2}O{sub 3} oxide particles with a diameter of 50–150 nm. And the inner layer, made of relative loosely bound particles, was mainly composed of Fe{sub 3}O{sub 4} and FeCr{sub 2}O{sub 4} oxide particles with a diameter of 10–50 nm. The corresponding oxidation behavior and mechanism of the oxide film were also discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Fs-laser processing of polydimethylsiloxane

We present an experimental analysis on surface structuring of polydimethylsiloxane films with UV (263 nm) femtosecond laser pulses, in air. Laser processed areas are analyzed by optical microscopy, SEM, and μ-Raman spectroscopy. The laser-treated sample shows the formation of a randomly nanostructured surface morphology. μ-Raman spectra, carried out at both 514 and 785 nm excitation wavelengths, prior and after laser treatment allow evidencing the changes in the sample structure. The influence of the laser fluence on the surface morphology is studied. Finally, successful electro-less metallization of the laser-processed sample is achieved, even after several months from the laser-treatment contrary to previous observation with nanosecond pulses. Our findings address the effectiveness of fs-laser treatment and chemical metallization of polydimethylsiloxane films with perspective technological interest in micro-fabrication devices for MEMS and nano-electromechanical systems.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗