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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

A physics informed bayesian optimization approach for material design: application to NiTi shape memory alloys

Abstract The design of materials and identification of optimal processing parameters constitute a complex and challenging task, necessitating efficient utilization of available data. Bayesian Optimization (BO) has gained popularity in materials design due to its ability to work with minimal data. However, many BO-based frameworks predominantly rely on statistical information, in the form of input-output data, and assume black-box objective functions. In practice, designers often possess knowledge of the underlying physical laws governing a material system, rendering the objective function not entirely black-box, as some information is partially observable. In this study, we propose a physics-informed BO approach that integrates physics-infused kernels to effectively leverage both statistical and physical information in the decision-making process. We demonstrate that this method significantly improves decision-making efficiency and enables more data-efficient BO. The applicability of this approach is showcased through the design of NiTi shape memory alloys, where the optimal processing parameters are identified to maximize the transformation temperature.

Chemistry↗
NASA NTRS2017

Shape Memory Alloys (SMAs) for Non-Pneumatic Tires

Conventional mobility elements, such as pneumatic tires, suffer from a number of issues related to reliability. Two of the more prevalent problems are the high likelihood of single point failure owing to puncture (i.e. flat tire), and loss of efficiency due to reduction in tire pressure over time. In order to overcome these limitations, alternative compliant tire designs not requiring pneumatics have been developed. However, although current designs have significantly reduced the aforementioned issues, they tend to have their own set of limitations. First, non-pneumatic tires designed for high load applications often have restricted envelopment capability, making their performance less than optimal, especially on uneven terrain. Second, tires designed with larger envelopment capability tend to suffer from large amounts of plasticity (permanent deformation) or failure (rupture). Both of these limitations are the direct result of the choice of material being used for the design; conventional metals undergo plastic deformation at low strain while elastomer based designs are often too rigid for the localized deformations needed for high envelopment. Recent advancements at the NASA Glenn research center in a unique class of metals know as shape memory alloys (SMAs) has opened the design space for non-pneumatic compliant tire technologies allowing designs to incorporate orders of magnitude more deformation without damage. The work presented herein highlights the advantages of using SMAs as compared to conventional metals. Additionally, the development of a unique SMA compliant tire design capable of carrying up to 8.9 kN (2000 lbf) with reversible, local deformations on the order of the side wall height will be presented.

Padula, Santo↗
DOE OSTI2020

Materials for the biorefinery: high bio-content, shape memory Kraft lignin-derived non-isocyanate polyurethane foams using a non-toxic protocol

Polyurethanes are among the top six polymers produced in the world and are widely used in the automotive, furniture, construction and appliance industry for their light weight, impact resistance, and insulating properties. However, the use of hazardous diisocyanates used in polyurethane formulations has led many to search for more sustainable alternatives. The lignin component of biomass has been targeted to replace the often toxic and petroleum-derived precursors to polymer synthesis in support of the biorefinery concept where natural materials are used as the feedstock for commodity plastics. The use of lignin is often hampered due to its low reactivity, heterogeneity and the necessity of employing extensive purification and/or functionalization measures to ensure materials are of comparable quality. In this report, a unique method is presented for the synthesis and processing of a non-toxic, non-isocyanate polyurethane foam utilizing unmodified Kraft lignin and a biobased curing agent. Here, raw Kraft lignin is functionalized with green organic carbonates and a non-toxic approach is taken to solubilize the precursors with a curing agent from renewable fatty acids enabling rapid gel-times. For the first time, a NIPU foam from lignin is synthesized while the structure–property relationship of different reaction mixtures is studied demonstrating shape memory capacity and 100% biobased carbon content.

36 MATERIALS SCIENCE↗
NASA NTRS2002

Compositionally-Graded Shape Memory Film for Self-Deployment of Membrane Reflectors and Optics

The next generation of space systems will require large apertures in order to image faint targets or cover large areas of Earth. These large apertures must be able to fit inside a launch vehicle fairing, be light enough for launch into orbit, and deploy on orbit with repeatability and reliability. The current state-of-the-art in flight optics is represented by the 4 meter LAMP telescope, with an areal density of 10 km sq m. Development of a Beryllium mirror demonstration article for NGST (Next Generation Space Telescope) at the University of Arizona indicate areal densities of 0.5 kg sq m with flight hardware in the 12 meter range. With progressive improvements in existing deployment, packaging, and structural technologies, the size of optics and reflectors will continue to increase, while mass is reduced. However, without a breakthrough in materials, packaging and/or deployment technologies, the goal for Gossamer structures of 0.1 kg sq m is unachievable for the near and mid-term NASA missions. Membrane technology provides the best hope of achieving such low areal densities. In combination with advances in membrane materials and structures, development of revolutionary techniques for deployment systems can provide significant improvements in large aperture technology. In this paper, the results of a six-month Phase I research effort to demonstrate the application of thin film NiTi to aerospace-qualified membrane and mesh materials are presented. Deposition of shape memory thin film was achieved Astromesh (trademark) metal mesh and CP-1, and optical-quality polymer membrane. Not only was full-coating deposition demonstrated, but also small segment deposition which holds potential for local surface control. Deployment of these materials was also demonstrated, setting the stage for the development of a larger test article.

Hill, Lisa↗
DOE OSTI2018

Responsive lignin for shape memory applications

Here, we analyze thermally unstable lignin linkages that generate reactive sites and promote crosslinking reactions during thermal annealing at 180 °C. This results in significantly enhanced glass transition temperature (Tg). We use these characteristics of lignin to enhance interfacial reactivity of a lignin-based multiphase polymer synthesized by a dynamic shear process. An approximately 18 °C increase in Tg and more than 230% increase in storage modulus (E') are achieved by thermally annealing the 50 wt% hardwood lignin-nitrile rubber composite for 5 h at 180 °C. Tunable chemical and physical crosslinks within lignin and rubber resulted in shape programmability demonstrating excellent strain recovery of the synthesized renewable materials. The substantial improvement of the elastic work density of the lignin-based elastomers allows a broader applicable stress window for stress/strain sensing. The renewable materials also exhibit a better strain recovery after thermal annealing.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Two–Photon Polymerized Shape Memory Microfibers: A New Mechanical Characterization Method in Liquid

Two-photon polymerization (TPP) is widely used to create 3D micro- and nanoscale scaffolds for biological and mechanobiological studies, which often require the mechanical characterization of the TPP fabricated structures. To satisfy physiological requirements, most of the mechanical characterizations need to be conducted in liquid. However, previous characterizations of TPP fabricated structures are all conducted in air due to the limitation of conventional micro- and nanoscale mechanical testing methods. In this study, a new experimental method is reported for testing the mechanical properties of TPP-printed microfibers in liquid. The experiments show that the mechanical behaviors of the microfibers tested in liquid are significantly different from those tested in air. By controlling the TPP writing parameters, the mechanical properties of the microfibers can be tailored over a wide range to meet a variety of mechanobiology applications. In addition, it is found that, in water, the plasticly deformed microfibers can return to their predeformed shape after tensile strain is released. The shape recovery time is dependent on the size of microfibers. The experimental method represents a significant advancement in mechanical testing of TPP fabricated structures and may help release the full potential of TPP fabricated 3D tissue scaffolds for mechanobiological studies.

36 MATERIALS SCIENCE↗
DOE OSTI2019

In-situ, microscale characterization of heterogeneous deformation around notch in martensitic Shape Memory Alloy

Deformation characterization of low-symmetry phases such as martensite in SMAs is difficult due to a fine-scale hierarchical microstructure. With X-ray microLaue diffraction, in-situ deformation of martensite is examined in a notched NiTi specimen. The local deformation is influenced by the notch stress field, initial martensite microstructure, and interaction between notch stress field and the external load. The microstructure evolves heterogeneously and inelastically, with detwinning and twin nucleation occurring simultaneously through loading. These results contrast with the traditional view of martensite deformation that is partitioned in three distinct regimes: elasticity, reorientation and de-twinning.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Stability of Phase Transformation Temperatures During Cycling of Ti-15.8Nb-4.94Al-0.06Sc Shape Memory Alloy

The active ω phase formation decreases the martensitic transformation temperatures sharply and can even suppress the martensitic transformation during thermal cycling in Ti-Nb-based alloys. No ω phase is observed in the present Ti-15.8Nb-4.94Al-0.06Sc alloy when it is annealed at 650 °C for 4 h or subsequently aged at 200 and 250 °C for 2 h. The exclusion of ω phase remarkably improves the stability of phase transformation temperatures during thermal cycling. The martensitic transformation start temperature of the present alloy decreases by 30 °C but tends to be stable gradually during the 20 thermal cycles, owing to the saturation of lattice defects.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Influence of Cobalt and Molybdenum Additives on the Structure and Shape Memory Parameters of Reaction-Sintered Porous Nickel Titanium Alloys

We have studied the structure and properties of porous nickel titanium (TiNi) alloys obtained upon reaction sintering of Ti and Ni powders with Co and Mo additives. It is established that Co and Mo doping additives retain the compaction of Ni powder achieved at the initial stage of sintering. The maximum deformation of porous samples loaded in the austenite state was observed upon adding Co, while the addition of Mo resulted in minimum deformation. The addition of Co leads to single-stage martensitic transformation in TiNi phase, while the addition of Mo leads to the two-stage transformation that is more homogeneous over the volume. Both Co and Mo additives lead to increase in the maximum accumulated strain due to the formation of favorably oriented stress-induced martensite and reoriented quench-induced martensite.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Effects of Heat Input on Weld-Bead Geometry, Surface Chemical Composition, Corrosion Behavior and Thermal Properties of Fiber Laser-Welded Nitinol Shape Memory Alloy

Bead-on-plate laser welding was carried out on 1-mm-thick Nitinol sheets at different heat input values. The variations in weld-bead geometry and variations in microstructures across the bead were studied. The effects of heat input on surface layer composition of the welded samples, corrosion properties and phase transformation temperature were examined. From x-ray photoelectron spectroscopy (XPS), it was clear that relative intensity of elemental Ni peak was higher in parent material and the oxidation state of Ti was Ti{sup 4+}. It was further observed from Auger electron spectroscopy (AES) that the Ti to Ni ratio on the top surface of the welded samples was more than 1, and as a result of this the stability of TiO{sub 2} layer was enhanced, which eventually helped to improve the corrosion property of the welded samples. The polarization resistance of the welded samples was increased by more than ten times compared to that of the un-welded samples. From differential scanning calorimetry (DSC), it became evident that phase transformation temperatures got changed due to welding.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Stacking faults and alternate crystal structures for the shape-memory alloy NiTi

Here, we use ab initio calculations to study the role of stacking faults in connecting the high-temperature B2 and the theoretically predicted low-temperature B33 NiTi phases. In contrast with prior work, we describe the B 2 → B 33 phase transformation in terms of alternate bilayer shifts by 1 2 [100] on the ( 011 ) B 2 plane, obtaining a viable pathway; the same mechanism could also work with the B19 parent phase. We then examine B33-like structures built from alternate stacking sequences of B19 bilayers, constructed to have monoclinic tilt angles close to the experimentally reported NiTi B19' martensite, and find four low-energy stacking-fault variants with energies 5.8–8.5 meV/atom above the calculated B19' martensite structure, suggesting that such structures might appear as a part of the NiTi martensite phase at low temperatures. Investigating further the occurrence of specific coordinated planar shifts in NiTi systems, we report a dynamically stable NiTi B27 phase and find that it is only 1.2 meV/atom above the calculated B33 ground-state structure, thus having a potential to also play a role in NiTi martensitic phase transformation.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Protective Properties of Aluminum Nitride Coatings by DC-PVD Sputtering on Cu-10Al-13Mn Shape Memory Alloy

The AlN coating was applied on the surface of a Cu-10Al-13Mn alloy using the DC-PVD sputtering method. The substrate was set at three different temperatures which were ambient, 100 and 200 °C. The effect of the substrate temperature on the quality of AlN coating was modeled by simulating stress on the coating and substrate. The preparation, microstructure, and corrosion resistance of the coating were studied. The surface morphology and element distribution of the coating were investigated by scanning electron microscopy (SEM) and energy distribution spectroscopy (EDS), respectively. In addition, the corrosion resistance of coating was measured using electrochemical impedance spectroscopy (EIS) method in 1 M NaCl solution. The results showed that the AlN coating was formed on the Cu-10Al-13Mn alloy by DC-PVD sputtering method and the AlN coating considerably improved the corrosion resistance of Cu-10Al-13Mn alloy in the given corrosive media. According to EIS test, polarization resistance increased from approximately 1.6 to 115 KΩ, at 200 °C for uncoated and coated samples, respectively. Thus, corrosion resistance of AlN coating improved with the increase in the substrate temperature during the DC-PVD sputtering process.

36 MATERIALS SCIENCE↗
NASA NTRS2013

Empirical Study of the Multiaxial, Thermomechanical Behavior of NiTiHf Shape Memory Alloys

An empirical study was conducted to characterize the multiaxial, thermomechanical responses of new high temperature NiTiHf alloys. The experimentation included loading thin walled tube Ni(sub 50.3)Ti(sub 29.7)Hf(sub 20) alloy samples along both proportional and nonproportional axial-torsion paths at different temperatures while measuring surface strains using stereo digital image correlation. A Ni(sub 50.3)Ti(sub 33.7)Hf(sub 16) alloy was also studied in tension and compression to document the effect of slightly depleting the Hf content on the constitutive responses of NiTiHf alloys. Samples of both alloys were made from nearly texture free polycrystalline material processed by hot extrusion. Analysis of the data shows that very small changes in composition significantly alter NiTiHf alloy properties, as the austenite finish (Af) temperature of the 16-at Hf alloy was found to be approximately 60 C less than the 20-at Hf alloy (approximately 120 C vs. 180 C). In addition, the 16-at Hf alloy exhibited smaller compressive transformation strains (2 vs. 2.5 percent). Multi-axial characterization of the 20-at % Hf alloy showed that while the random polycrystal transformation strains in tension (4 percent) and compression (2.5 percent) are modest in comparison with binary NiTi (6 percent, 4 percent), the torsion performance is superior (7 vs. 4 shear strain width to the pseudoelastic plateau).

tensile deformation↗
DOE OSTI2018

On the fast kinetics of B2–L2 1 ordering in Ni-Co-Mn-In metamagnetic shape memory alloys

B2–L2 1 configurational order resulting from thermal processing of Ni-Co-Mn-In Heusler alloys is one of the main factors defining the characteristics of the martensitic transformation experienced by these alloys. While the effects of the quenched-in disorder on the martensitic transformation have been extensively investigated, the kinetics of the ordering process is not well known and mostly inferred from the indirect results such as the dependence of the martensitic transformation or magnetic transition temperatures to thermal processing. However, recent results suggested that the kinetics of B2– L 2 1 ordering could have a more significant role than expected in the final state of the material and its functional properties. In the current work, an attempt has been made to investigate the kinetics of B2–L2 1 ordering in order to evaluate the dependence of the quenched-in disorder on the different variables of the thermal procedures. Results showed that ordering rate has a strong dependence on annealing temperature. Below 600 K, slow kinetics is forcing the crystal to always contain a certain amount of quenched-in disorder at room temperature. Between 600 K and 750 K, kinetics is fast enough to reach thermal equilibrium state within tens of minutes during the annealing process. Above 750 K, kinetics is very fast and thermal equilibrium can be reached during heating, so no isothermal holding is required. Furthermore, these predictions have been confirmed using differential scanning calorimetry and in-situ high-energy X-Ray diffraction measurements for non-direct estimations of the degree of order.

36 MATERIALS SCIENCE↗