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At least 289 records · Page 16

Shuttle active thermal control system development testing. Volume 2: Modular radiator system tests

Tests were designed to investigate the validity of the "modular" approach to space radiator system design for space shuttle and future applications by gathering performance data on various systems comprised of different numbers of identical panels, subject to nominal and extreme heat loads and environments. Both one-sided and two-sided radiation was tested, and engineering data was gathered on simulated low a/e coatings and system response to changes in outlet temperature control point. The results of the testing showed system stability throughout nominal orbital transients, unrealistically skewed environments, freeze-thaw transients, and rapid changes in outlet temperature control point. Various alternative panel plumbing arrangements were tested with no significant changes in performance being observed. With the MRS panels arranged to represent the shuttle baseline system, a maximum heat rejection of 76,600 Btu/hr was obtained in segmented tests under the expected worst case design environments. Testing of an alternate smaller two-sided radiation configuration yielded a maximum heat rejection of 52,931 Btu/hr under the maximum design environments.

Scheps, P. B.↗

A study of short test and charge retention test methods for nickel-cadmium spacecraft cells

Methods for testing nickel-cadmium cells for internal shorts and charge retention were studied. Included were (a) open circuit voltage decay after a brief charge, (b) open circuit voltage recovery after shorting, and (c) open circuit voltage decay and capacity loss after a full charge. The investigation included consideration of the effects of prior history, of conditioning cells prior to testing, and of various test method variables on the results of the tests. Sensitivity of the tests was calibrated in terms of equivalent external resistance. The results were correlated. It was shown that a large number of variables may affect the results of these tests. It is concluded that the voltage decay after a brief charge and the voltage recovery methods are more sensitive than the charged stand method, and can detect an internal short equivalent to a resistance of about (10,000/C)ohms where "C' is the numerical value of the capacity of the cell in ampere hours.

Scott, W. R.↗

Accelerated test techniques for micro-circuits: Evaluation of high temperature (473 k - 573 K) accelerated life test techniques as effective microcircuit screening methods

The application of high temperature accelerated test techniques was shown to be an effective method of microcircuit defect screening. Comprehensive microcircuit evaluations and a series of high temperature (473 K to 573 K) life tests demonstrated that a freak or early failure population of surface contaminated devices could be completely screened in thirty two hours of test at an ambient temperature of 523 K. Equivalent screening at 398 K, as prescribed by current Military and NASA specifications, would have required in excess of 1,500 hours of test. All testing was accomplished with a Texas Instruments' 54L10, low power triple-3 input NAND gate manufactured with a titanium- tungsten (Ti-W), Gold (Au) metallization system. A number of design and/or manufacturing anomalies were also noted with the Ti-W, Au metallization system. Further study of the exact nature and cause(s) of these anomalies is recommended prior to the use of microcircuits with Ti-W, Au metallization in long life/high reliability applications. Photomicrographs of tested circuits are included.

Johnson, G. M.↗

Preliminary results from screening tests of commercial catalysts with potential use in gas turbine combustors. Part 2: Combustion test rig evaluation

Several commercial monolithic catalysts were tested in a combustion test rig to determine their suitability for use in a gas turbine combuster primary zone. The catalyst test bed consisted of two to four elements of 12-centimeter diameter by 2.5-centimeter long monolith. Results are presented of the measured combustion efficiency and catalyst bed temperature history for an inlet propane-air mixture temperature of 800 K, a pressure of 300,000 newtons per square meter, inlet velocities of 10 to 25 meters per second and equivalence ratios of 0.1 to 0.3. The best catalysts tested gave combustion efficiencies of virtually 100 percent for reaction temperatures ranging from 1,325 K at 10 meters per second to 1,400 K at 25 meters per second. This performance was only possible with fresh catalysts. The catalysts tested were not specifically developed for use at these conditions and showed some loss in activity after about 3 hours' testing.

Anderson, D. N.↗

Preliminary results from screening tests of commercial catalysts with potential use in gas turbine combustors. II - Combustion test rig evaluation

Several commercial monolithic catalysts were tested in a combustion test rig to determine their suitability for use in a gas-turbine combustor primary zone. The catalyst test bed consisted of two to four elements of 12-centimeter diameter by 2.5-centimeter long monolith. Results are presented of the measured combustion efficiency and catalyst bed temperature history for an inlet propane-air mixture temperature of 800 K, a pressure of 300,000 newtons per square meter, inlet velocities of 10 to 25 meters per second and equivalence ratios of 0.1 to 0.3. The best catalysts tested gave combustion efficiencies of virtually 100% for reaction temperatures ranging from 1325 K at 10 meters per second to 1400 K at 25 meters per second. This performance was only possible with fresh catalysts. The catalysts tested were not specifically developed for use at these conditions and showed some loss in activity after about 3 hours' testing.

Anderson, D. N.↗

P78-2 (SCATHA) satellite thermal balance test, a laboratory test

Space simulation test programs can be carried out with a high probability of being troublefree with a competent staff, a well-maintained test facility and attention to interfaces; however, full-up thermal balance tests using the solar simulator, temperature control of infrared sources, the gimbal, a large number of thermocouples, and other requirements for a high fidelity thermal balance are still a challenge. The P78-2 (Scatha) satellite was successfully tested with one interruption and a four-day abbreviated retest to verify a modification. This was accomplished in spite of the new test crew, a facility beset with several operational problems, and marginal interface control. These problems were addressed with very good results. Subsequent tests have been highly successful.

Parrish, R. P., Jr.↗

The DOE ETV-1 Electric Test Vehicle. Phase 3: Performance Testing and system evaluation

Engineering tests were conducted in order to characterize overall system performance and component efficiencies within the system environment. A dynamometer was used in order to minimize the ambient effects and large uncertainties present in track testing. Extensive test requirements were defined and procedures were carefully controlled in order to maintain a high degree of credibility. Limited track testing was performed in order to corroborate the dynamometer results. Test results include an energy flow analysis through the major subsystems and incorporate the aerodynamic and rolling losses under cyclic and various steady speed conditions. The major output from all relevant dynamometer and track tests is also included.

Kurtz, D.↗

Tests on a CAST 7 two-dimensional airfoil in a streamlining test section

A unique opportunity has arisen to test one and the same airfoil model of CAST-7 section in two wind tunnels having adaptive walled test sections. The tunnels are very similar in terms of size and the available range of test conditions, but differ principally in their wall setting algorithms. Detailed data from the tests of the model in the Southampton tunnel, are included with comparisons between various sources of data indicating that both adaptive walled test sections provide low interference test conditions.

Goodyear, M. J.↗

Critical assessment of precracked specimen configuration and experimental test variables for stress corrosion testing of 7075-T6 aluminum alloy plate

A research program was conducted to critically assess the effects of precracked specimen configuration, stress intensity solutions, compliance relationships and other experimental test variables for stress corrosion testing of 7075-T6 aluminum alloy plate. Modified compact and double beam wedge-loaded specimens were tested and analyzed to determine the threshold stress intensity factor and stress corrosion crack growth rate. Stress intensity solutions and experimentally determined compliance relationships were developed and compared with other solutions available in the literature. Crack growth data suggests that more effective crack length measurement techniques are necessary to better characterize stress corrosion crack growth. Final load determined by specimen reloading and by compliance did not correlate well, and was considered a major source of interlaboratory variability. Test duration must be determined systematically, accounting for crack length measurement resolution, time for crack arrest, and experimental interferences. This work was conducted as part of a round robin program sponsored by ASTM committees G1.06 and E24.04 to develop a standard test method for stress corrosion testing using precracked specimens.

Domack, M. S.↗

Propfan test assessment propfan propulsion system static test report

The propfan test assessment (PTA) propulsion system successfully completed over 50 hours of extensive static ground tests, including a 36 hour endurance test. All major systems performed as expected, verifying that the large-scale 2.74 m diameter propfan, engine, gearbox, controls, subsystems, and flight instrumentation will be satisfactory with minor modifications for the upcoming PTA flight tests on the GII aircraft in early 1987. A test envelope was established for static ground operation to maintain propfan blade stresses within limits for propfan rotational speeds up to 105 percent and power levels up to 3880 kW. Transient tests verified stable, predictable response of engine power and propfan speed controls. Installed engine TSFC was better than expected, probably due to the excellent inlet performance coupled with the supercharging effect of the propfan. Near- and far-field noise spectra contained three dominant components, which were dependent on power, tip speed, and direction. The components were propfan blade tones, propfan random noise, and compressor/propfan interaction noise. No significant turbine noise or combustion noise was evident.

Orourke, D. M.↗

Space station propulsion technology: Space station propulsion system test bed test plan

Testing of the hydrogen/oxygen Space Station Propulsion System will demonstrate the technology readiness for the IOC application. To facilitate early demonstration of this technology and to allow demonstration of maturing technology, this testing will be performed with the components installed on a test bed which simulated the Space Station Structure. The test plan contains a description of the test bed, test objective, instrumentation plan, and controls plan. Each of these is discussed in detail.

Briley, G. L.↗

Wall interference tests of a CAST 10-2/DOA 2 airfoil in an adaptive-wall test section

A wind-tunnel investigation of a CAST 10-2/DOA 2 airfoil model has been conducted in the adaptive-wall test section of the Langley 0.3-Meter Transonic Cryogenic Tunnel (TCT) and in the National Aeronautical Establishment High Reynolds Number Two-Dimensional Test Facility. The primary goal of the tests was to assess two different wall-interference correction techniques: adaptive test-section walls and classical analytical corrections. Tests were conducted over a Mach number range from 0.3 to 0.8 and over a chord Reynolds number range from 6 million to 70 million. The airfoil aerodynamic characteristics from the tests in the 0.3-m TCT have been corrected for wall interference by the movement of the adaptive walls. No additional corrections for any residual interference have been applied to the data, to allow comparison with the classically corrected data from the same model in the conventional National Aeronautical Establishment facility. The data are presented graphically in this report as integrated force-and-moment coefficients and chordwise pressure distributions.

Mineck, Raymond E.↗

Small engine components test facility turbine testing cell

NASA Lewis Research Center has designed and constructed a new state-of-the-art test facility. This facility, called the Small Engine Components Test Facility (SECTF), is used to test gas turbines and compressors at conditions similar to actual engine conditions. The SECTF is comprised of two separate facilities - a turbine test cell and a compressor test cell. The paper will describe the turbine test cell. The capabilities of the facility make it unique - no other facility of its kind is capable of combining its pressure, speed, and temperature ranges. Turbine inlet air ranges up to 9 atm (125 psig). The turbine exhaust pressure ranges from 0.15 atm (2 psia) to atmospheric pressure. Turbine inlet air temperatures range from ambient to 700 K (1260 deg R). The controllable speed of the turbine rotor ranges from 4000 to 60,000 rpm and the maximum power absorbed by the facility dynamometer is 1250 hp. The data acquisition system scans up to 2000 channels/sec. This paper will discuss in detail the capabilities of the facility, overall facility design, instrumentation used in the facility, and the data acquisition system. Actual research data is not discussed.

Nowlin, Brent C.↗

Small engine components test facility turbine testing cell

NASA Lewis Research Center has designed and constructed a new state-of-the-art test facility. This facility, called the Small Engine Components Test Facility (SECTF), is used to test gas turbines and compressors at conditions similar to actual engine conditions. The SECTF is comprised of two separate facilities - a turbine test cell and a compressor test cell. The paper will describe the turbine test cell. The capabilities of the facility make it unique - no other facility of its kind is capable of combining its pressure, speed, and temperature ranges. Turbine inlet air ranges up to 9 atm (125 psig). The turbine exhaust pressure ranges from 0.15 atm (2 psia) to atmospheric pressure. Turbine inlet air temperatures range from ambient to 700 K (1260 deg R). The controllable speed of the turbine rotor ranges from 4000 to 60,000 rpm and the maximum power absorbed by the facility dynamometer is 1250 hp. The data acquisition system scans up to 2000 channels/sec. This paper will discuss in detail the capabilities of the facility, overall facility design, instrumentation used in the facility, and the data acquisition system. Actual research data is not discussed.

Nowlin, Brent C.↗

Comparison of airfoil results from an adaptive wall test section and a porous wall test section

Two wind tunnel investigations were conducted to assess two different wall interference alleviation/correction techniques: adaptive test section walls and classical analytical corrections. The same airfoil model has been tested in the adaptive wall test section of the NASA-Langley 0.3 m Transonic Cryogenic Tunnel (TCT) and in the National Aeronautical Establishment (NAE) High Reynolds Number 2-D facility. The model has a 9 in. chord and a CAST 10-2/DOA 2 airfoil section. The 0.3 m TCT adaptive wall test section has four solid walls with flexible top and bottom walls. The NAE test section has porous top and bottom walls and solid side walls. The aerodynamic results corrected for top and bottom wall interference at Mach numbers from 0.3 to 0.8 at a Reynolds number of 10 by 1,000,000. Movement of the adaptive walls was used to alleviate the top and bottom wall interference in the test results from the NASA tunnel.

Mineck, Raymond E.↗

A portable Ka-band front-end test package for beam-waveguide antenna performance evaluation. Part 1: Design and ground tests

A unique experimental method was used to test the beam waveguide (BWG) antenna at Deep Space Station (DDS) 13 in the Goldstone Deep Space Communications Complex near Barstow, California. The methodology involved the use of portable test packages to make measurements of operating noise temperatures and antenna efficiencies (as functions of antenna pointing angles) at the Cassegrain focal point and the final focal point located in a subterranean pedestal room. Degradations caused by the BWG mirror systems were determined by making comparisons of the measured parameters at the two focal points of the antenna. Previous articles were concerned with the design, performance characteristics, and test results obtained with an X-band test package operating at 32 GHz. Noise temperature measurement results are presented for the Ka-band test package in an on-the-ground test configuration.

Otoshi, T. Y.↗

Space Shuttle Main Engine instrumented High Pressure Oxidizer Turbopump technology test bed testing results summary

This paper presents the test results from the Space Shuttle Main Engine (SSME) instrumented High Pressure Oxidizer Turbopump (HPOTP). The turbopump was tested on Engine 3001, a highly instrumented engine, in an effort to characterize the turbopump and the engine system. Seven tests, for a total duration of 766 seconds, were performed over a five month time period. The testing was performed at a wide variety of engine conditions. Changes in engine mixture ratio, power level, engine inlet oxidizer pressure, engine inlet fuel pressure, and engine start sequence were made. A discussion of all the HPOTP pressure and temperature data obtained are presented with comparisons to supporting analyses made where applicable. The effect of the various engine conditions on the measured data is addressed. This paper also discusses the challenges that were overcome to obtain the data. The significant instrumentation related problems encountered during the design, fabrication, and testing of this turbopump are summarized. Only those issues that affected the data obtained or the instrumentation itself are discussed. The relevance of the data to other noninstrumented turbomachinery is outlined. Conclusions and recommendations resulting from the test series will be presented.

Koelbl, Mary E.↗

Free-to-roll tests of X-31 and F-18 subscale models with correlation to flight test results

This presentation will concentrate on a series of low-speed wind tunnel tests conducted on a 2.5% subscale F-18 model and a 2 percent subscale X-31 model. The model's control surfaces were unaugmented; and for the most part, were deflected at a constant angle throughout the tests. The tests consisted mostly of free-to-roll experiments conducted with the use of an air-bearing, surface pressure measurements, off-surface flow visualization, and force-balance tests. Where possible the results of the subscale tests have been compared to flight test data, or to other wind tunnel data taken at higher Reynolds numbers.

David L Williams, II↗