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Agenda - Review: Data Analysis - Review: Aeroelasticity & ASE - Motivation and Test objectives - Transonic Dynamics Tunnel - Model Design and Fabrication - Model Instrumentation - Model Validation (GVT, Stiffness, …) - Model Testing Procedure - Case Studies
A fixed-pitch speed-controlled coaxial rotor system was tested in the NASA Langley Transonic Dynamics Tunnel in September 2022. The rotors have a diameter of 1.35 meters and an inter-rotor spacing of 25% of the diameter. Though this test was focused on the NASA New Frontiers Dragonfly mission, the resulting dataset is relevant to a wide array of applications of multirotor vehicles, especially those using fixed-pitch variable-speed rotors. Most notably beyond Dragonfly, perhaps, is the application of coaxial rotor pair configurations for eVTOL and Urban Air Mobility (UAM) aircraft. This work provides a thorough CFD validation study quantifying coaxial rotor performance estimation with accuracy on order 5-10% using an efficient hybrid BEMT-URANS flow solver over a wide range of operating conditions. This accuracy was achieved using novel approaches for the construction of both the C81 airfoil performance lookup tables and the BEMT rotor model. These novel approaches are combined with advanced scripting to further accelerate the commercial off-the-shelf CFD solver on GPU accelerated machines. Finally, the development of machine learning surrogate models is presented to produce highly efficient and accurate rotor performance predictions for fixed-pitch variable-speed multirotor aircraft over the complete flight regime including scout, cruise, climb, descent, as well as limiting cases of vortex-ring and windmill-brake states.
This paper describes the results of recent efforts to reduce the tunnel dynamics at the National Transonic Facility. The results presented describe the findings of an extensive data analysis, the proposed solutions to reduce dynamics and the results of implementing these solutions. These results show a 90% reduction in the dynamics around the model support structure and a small impact on reducing model dynamics. Also presented are several continuing efforts to further reduce dynamics.
Wind tunnel investigation of dynamic stability of axisymmetric models with hammerhead noses
Microelectronic analog data and digital command control system for transonic dynamic wind tunnel tests of research aircraft models
Dynamic measurements of fluctuating static pressure levels were made using flush mounted high frequency response pressure transducers at eleven locations in the circuit of the National Transonic Facility (NTF) over the complete operating range of this wind tunnel. Measurements were made at test section Mach numbers from 0.2 to 1.2, at pressure from 1 to 8.6 atmospheres and at temperatures from ambient to -250 F, resulting in dynamic flow disturbance measurements at the highest Reynolds numbers available in a transonic ground test facility. Tests were also made independently at variable Mach number, variable Reynolds number, and variable drivepower, each time keeping the other two variables constant thus allowing for the first time, a distinct separation of these three important variables. A description of the NTF emphasizing its flow quality features, details on the calibration of the instrumentation, results of measurements with the test section slots covered, downstream choke, effects of liquid nitrogen injection and gaseous nitrogen venting, comparisons between air and nitrogen, isolation of the effects of Mach number, Reynolds number, and fan drive power, and identification of the sources of significant flow disturbances is included. The results indicate that primary sources of flow disturbance in the NTF may be edge-tones generated by test section sidewall re-entry flaps and the venting of nitrogen gas from the return leg of the tunnel circuit between turns 3 and 4 in the cryogenic mode of operation. The tests to isolate the effects of Mach number, Reynolds number, and drive power indicate that Mach number effects predominate. A comparison with other transonic wind tunnels shows that the NTF has low levels of test section fluctuating static pressure especially in the high subsonic Mach number range from 0.7 to 0.9.
Microelectronic data and remote control system for dynamic transonic wind tunnel testing
Because the forces and pressures on wind-tunnel models tested at transonic speeds are not steady, even for 'static' aerodynamic tests, integration time is required to obtain data of acceptable accuracy. The integration time required for both static and dynamic tests is evaluated analytically and confirmed by experimental measurements. It is shown that, for static and dynamic tests, the accuracy obtained is a function of integration time, frequency content of the signal, and the ratio of the dynamic amplitude to the full signal of interest. In addition, for the dynamic case, the frequency band width used in analysis is important. Results of this study indicate that, for typical data accuracy desired from models in a large transonic wind tunnel (11- by 11-ft), up to the following integration times are required: static force and moment tests, 0.5 sec; static pressure tests, 0.1 sec; flutter tests, 30 to 60 sec; and random-dynamic tests, 10 sec.
Wind tunnel investigation of tail buffet at subsonic and transonic speeds
Recent results are presented from several research efforts aimed at the understanding of rotorcraft blade-vortex interaction (BVI) in terms of the noise generation, directivity, and control. The results are based on work performed by NASA Langley Research Center researchers, both alone and in collaboration with other research organizations. Based on analysis of a simplified physical model, the critical parameters controlling BVI noise generation have been identified. The detailed mapping of the acoustic radiation field of a model rotor in a wind tunnel has revealed the extreme sensitivity of directivity to rotor advance ratio and disk attitude. The control and reduction of BVI noise through the use of higher harmonic pitch control is discussed.
Techniques used in transonic dynamics wind tunnels to solve launch vehicle aeroelastic problems
Transonic dynamics wind tunnel methods and models to solve aeroelastic problems, discussing ground wind loads, aircraft flutter and gust response
The paper presents data which confirm the effectiveness of higher harmonic blade pitch control in substantially reducing helicopter rotor vibratory hub loads. The data are the result of recent tests on a 2.7-m model conducted in the Langley Research Center's transonic dynamics wind tunnel. Several predictive analyses developed in support of the NASA program are shown capable of accurately predicting both amplitude and phase of the higher harmonic control input required to nullify a single 4/rev force or moment input. The use of multiple blade feathering inputs in the design of a flightworthy higher harmonic control system is discussed.
The capability for calculating transonic flows for realistic configurations and conditions is discussed. Various phenomena which were modeled are shown to have the same order of magnitude on the influence of predicted results. It is concluded that CFD can make the following contributions to the task of correlating wind tunnel and flight test data: some effects of geometry differences and aeroelastic distortion can be predicted; tunnel wall effects can be assessed and corrected for; and the effects of model support systems and free stream nonuniformities can be modeled.
A study has been conducted in the NASA-Langley Transonic Dynamics wind tunnel to determine the divergence characteristics of a high aspect ratio forward swept wing of rectangular planform, for sweep angles of zero, -15, -30, -45, and -60 deg. In addition to a rectangular wingtip, a tip whose geometry lay parallel with the freestream flow was tested at a sweep angle of -45 deg. The primary objective was to obtain data that could be used to verify the divergence prediction capabilities of an aeroelastic analysis code employing kernel function aerodynamics. The analytical predictions of convergence were found to be conservative for all forward sweep angles, and the effect of the two tip shapes on divergence dynamic pressure were accurately predicted.
Dynamic longitudinal and directional stability parameters for spinning body of revolution with high fineness ratio, at transonic speeds
An investigation was made of the trim and dynamic response characteristics of the free-floating horizontal tail of a 1/7-scale model of the complete tail of the Grumman XF10F-1 airplane in the Langley 8-foot transonic tunnel at Mach numbers up to 1.13. The complete tail was mounted in the tunnel on a 3deg conical support body. Various configurations were investigated. A loss in damping of the horizontal tail at transonic speeds was shown by both tunnel and flight tests. The loss in damping extended over a greater Mach number range and the maximum loss occurred at a higher Mach number in the tunnel tests. Large-amplitude oscillations of the horizontal tail of the basic configuration which occurred at low supersonic Mach numbers appeared to be primarily due to the vertical tail of the basic configuration and the interference effects associated with this tail. Secondary factors contributing to the development of the large-amplitude oscillations of the horizontal tail of the basic configuration were probably the loss in damping of the horizontal tail at transonic speeds and the turbulence of the airstream itself.