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At least 289 records · Page 16

Thermal performance and radio-frequency transmissivity of candidate ablation materials for S-band antenna window application on manned spacecraft

A test program was conducted in the MSC 1.5 MW arc-heated facility to evaluate the thermal performance of ablation materials having potential application as radio frequency windows. These tests were conducted for the improvement of omnidirectional antenna operating characteristics during atmospheric reentry. Since a full scale model of the Apollo command service module was available for antenna tests, this mockup was used as a basic for the tests. Test models were subjected to heating conditions simulating the nominal lunar return trajectory (AS-501) and the design trajectories, high heat load and high heating rate. RF measurements were made before and after the arc jet tests to measure attenuation effects due to the thermal degradation of the materials under consideration. The test program demonstrated that additional development is required in materials technology to achieve an ablative system with both good RF transmission characteristics and thermal-structural integrity.

Tillian, D. J.↗

The kinetics of reaction of the by-products of ablative materials at high temperatures and the rate of heat transfer between hot surfaces and reactive gases

Research has been conducted by means of laboratory experiments to enhance understanding of the fundamental mechanisms of heterogeneous and homogeneous chemical reactions taking place during ablative processes that accompany the reentry or manned space vehicles into planetary atmospheres. Fundamental mechanisms of those chemical reactions believed to be important in the thermal degradation of ablative plastic heat shield materials, and the gases evolved, are described.

Spokes, G. N.↗

Thermal protection system trade studies on ablators and reuseable surface insulation

Analytical trade studies are presented that consider passive TPS configurations using the following material categories: (1) reuseable surface insulation - surface-coated rigidized ceramic fiber; (2) low density charring ablators; and (3) carbon-carbon and high density ablators for leading edge areas. Emphasized are effects on TPS weight by variations in entry trajectories and material thermal characteristics.

Strouhal, G.↗

Investigation of forming curved ablative panels from flat panels for space shuttle

The purpose of this study was to determine the feasibility of reforming flat ablative panels to a curved configuration. The study indicated that if the panels could be shaped to a radius of 2.54 m (100 in.) then 88.7% of the surface area of the orbiter could be covered, and that if they could be shaped to a radius of 3.81 m (150 in.) then 77.2% of the surface could be covered. Two basic approaches were followed to determine the best method for forming the flat panels to a curved shape. The first was to determine if partially cured panels could be formed, allowing the forming heat cycle to complete the curing of the ablator. The second method was to form fully cured flat panels into the desired curvature through a secondary heat cycle. Measurements made on the panels during storage indicated that they continued to straighten out over time. This was attributed to residual stresses locked into the panels that had not been fully relaxed by the heat cycle.

Chandler, H. H.↗

Oxygen-hydrogen injector performance and compatibility with ablative chambers

An experimental investigation was conducted to develop a high-thrust, high-performance, concentric tube injector element for use with near liquid hydrogen and liquid oxygen propellants. A parallel tube coaxial injector yielded 98 percent theoretical characteristic exhaust velocity efficiency. Installation of swirlers in the oxidizer tube improved performance but caused high ablative erosion near the injector. Film cooling significantly reduced ablative erosion near the injector but did not completely alleviate gouging adjacent to each outer injection element.

Wanhainen, J. P.↗

A study of graphite ablation in combined convective and radiative heating.

Comparison of graphite ablation experiment results in the diffusion-controlled oxidation and sublimation regimes with results of an equilibrium chemistry, film coefficient ablation analysis. Mass transfer and energy transfer effects are considered. Tests were conducted in an arcjet facility at convective heating rates of 600 to 800 W/sq cm, radiative heating rates up to 2900 W/sq cm, with test specimen surface pressures of 0.06, 0.1, and 0.3 atm in an air stream. The experimental and analytical mass loss and surface temperature results agreed well when the carbon vapor thermodynamic properties from the JANAF tables are used in the analysis.

Wakefield, R. M.↗

Development of moldable carbonaceous materials for ablative rocket nozzles.

Description of a materials system developed for use as low-cost ablative nozzles for NASA's 260-in. solid rocket motor. Petroleum coke and carbon black fillers were employed; high density was achieved by controlling particle size distribution. An alumina catalyzed furfuryl ester resin which produced high carbon residues after pyrolysis was employed as the binder. Staple carbon fibers improved the strength and crack resistance of molded bodies. In static firing tests of two subscale nozzles, this material compared favorably in erosion rate with several other ablative systems.

Lockhart, R. J.↗

A Numerical Analysis of the Transient Response of an Ablation System Including Effects of Thermal Nonequilibrium, Mass Transfer and Chemical Kinetics

The differential equations governing the transient response of a one-dimensional ablative thermal protection system undergoing stagnation ablation are derived. These equations are for thermal nonequilibrium effects between the pyrolysis gases and the char layer and kinetically controlled chemical reactions and mass transfer between the pyrolysis gases and the char layer. The boundary conditions are written for the particular case of stagnation heating with surface removal by oxidation or sublimation and pyrolysis of the uncharred layer occurring in a plane. The governing equations and boundary conditions are solved numerically using the modified implicit method (Crank-Nicolson method). Numerical results are compared with exact solutions for a number of simplified cases. The comparison is favorable in each instance.

Clark, R. K.↗

Low cost fabrication of ablative heat shields

A material and process study was performed using subscale panels in an attempt to reduce the cost of fabricating ablative heat shield panels. Although no improvements were made in the material formulation, a significant improvement was obtained in the processing methods compared to those employed in the previous work. The principal feature of the new method is the press filling and curing of the ablation material in a single step with the bonding and curing of the face sheet. This method was chosen to replace the hand troweling and autoclave curing procedure used previously. Double-curvature panels of the same size as the flat panels were fabricated to investigate fabrication problems. It was determined that the same materials and processes used for flat panels can be used to produce the curved panels. A design with severe curvatures consisting of radii of 24 x 48 inches was employed for evaluation. Ten low-density and ten high-density panels were fabricated. With the exception of difficulties related to short run non-optimum tooling, excellent panel filling and density uniformity were obtained.

Cecka, A. M.↗

Free flight determination of boundary layer transition on small scale cones in the presence of surface ablation

To assess the possibility of achieving extensive laminar flow on conical vehicles during hyperbolic entry, the Ames Research Center has had an ongoing program to study boundary-layer transition on ablating cones. Boundary layer transition results are presented from ballistic range experiments with models that ablated at dimensionless mass transfer rates comparable to those expected for full scale flight at speeds up to 17 km/sec. It was found possible to measure the surface recession and hence more accurately identify regions of laminar, transitional, and turbulent flow along generators of the recovered cones. Some preliminary results using this technique are presented.

Wilkins, M. E.↗

Ablation and radiation coupled viscous hypersonic shock layers, volume 1

The results for a stagnation-line analysis of the radiative heating of a phenolic-nylon ablator are presented. The analysis includes flow field coupling with the ablator surface, equilibrium chemistry, a step-function diffusion model and a coupled line and continuum radiation calculation. This report serves as the documentation, i e. users manual and operating instructions for the computer programs listed in the report.

Engel, C. D.↗

An analysis of a charring ablator with thermal nonequilibrium, chemical kinetics, and mass transfer

The differential equations governing the transient response of a one-dimensional ablative thermal protection system are presented for thermal nonequilibrium between the pyrolysis gases and the char layer and with finite rate chemical reactions occurring. The system consists of three layers (the char layer, the uncharred layer, and an optical insulation layer) with concentrated heat sinks at the back surface and between the second and third layers. The equations are solved numerically by using a modified implicit finite difference scheme to obtain solutions for the thickness of the charred and uncharred layers, surface recession and pyrolysis rates, solid temperatures, porosity profiles, and profiles of pyrolysis-gas temperature, pressure, composition, and flow rate. Good agreement is obtained between numerical results and exact solutions for a number of simplified cases. The complete numerical analysis is used to obtain solutions for an ablative system subjected to a constant heating environment. Effects of thermal, chemical, and mass transfer processes are shown.

Clark, R. K.↗

Low-cost fabrication and installation of ablative heat shields for the space shuttle orbiter.

Description of the formulation and evaluation of low-density elastomeric ablative compounds and low-cost techniques for fabricating and installing ablative panels being considered for the Space Shuttle orbiter's thermal protection system. Sixteen large panels, both flat and contoured, were successfully fabricated and time-studied to develop and refine tooling and manufacturing methods and to establish a realistic baseline for estimating costs. Six of the panels were bonded to a DC-3 airframe. The work included a detailed estimate of fabrication and installation costs.

Norwood, L. B.↗

Tektite ablation - Some confirming calculations.

The calculation of tektite ablation has been redone, taking into account transient effects, internal radiation, melting and nonequilibrium vaporization of the glass, and the drag effect of the flanges. It is found that the results confirm the earlier calculations of Chapman and his group and of Adams and his co-workers. The general trend of the results is not sensitive to reasonable changes of the physical parameters. The ablation is predominantly by melting rather than by vaporization at all velocities up to 11 km/sec; this is surprising in view of the lack of detectable melt flow in most tektites. Chemical effects have not been considered.

O'Keefe, J. A., III↗

Assessment of chemical nonequilibrium for massively ablating graphite.

Several types of artificial graphite have been irradiated by laser pulses in vacuum, and the composition of the resulting vapor cloud has been determined in situ by mass spectrometric techniques in order to gain information pertaining to nonequilibrium ablation of graphitic probes entering planetary atmospheres. Results are discussed in terms of variations in concentrations of carbon species from their equilibrium values, and plotted curves illustrate the effect of nonequilibrium ablation on radiative shielding for simulated Jupiter entry conditions.

Lincoln, K. A.↗

Artificial meteor ablation studies: Olivine

Artificial meteor ablation was performed on a Mg-rich olivine sample using an arc-heated plasma of ionized air. Experimental conditions simulated a meteor traveling about 12 km/sec at an altitude of 70 km. The mineral content of the original olivine sample was 98% olivine (including traces of olivine alteration products) and 2% chromite. Forsterite content of the original olivine was Fo-89. After ablation, the forsterite content had increased to Fo-94 in the recrystallized olivine. In addition, lamella-like intergrowths of magnetite were prevalent constituents. Wherever magnetite occurred, there was an increase in Mg and a corresponding decrease in Fe for the recrystallized olivine. The Allende fusion crust consisted of a recrystallized olivine, which was more Mg-rich and Fe-deficient than the original meteorite's olivine, and abundant magnetite grains. Although troilite and pentlandite were the common opaque mineral constituents in this meteorite, magnetite was the principal opaque mineral found in the fusion crust.

Blanchard, M. B.↗

Ablation in meteors

A comparison of theoretical calculations with the results of radar meteor observations shows that the theory of radio meteors satisfactorily represents observational data. Radar meteor observations are incompatible with the idea of low density for small meteoroids in the ablation process. The main mechanism of ablation is evaporation. During intensive evaporation, small meteoroids have a density close to that of usual stone meteorites.

Lebedinets, V. N.↗

Initial development of an ablative leading edge for the space shuttle orbiter

A state-of-the-art preliminary design for typical wing areas is developed. Seven medium-density ablators (with/without honeycomb, flown on Apollo, Prime, X15A2) are evaluated. The screening tests include: (1) leading-edge models sequentially subjected to ascent heating, cold soak, entry heating, post-entry pressure fluctuations, and touchdown shock, and (2) virgin/charred models subjected to bondline strains. Two honeycomb reinforced 30 pcf elastomeric ablators were selected. Roughness/recession degradation of low speed aerodynamics appears acceptable. The design, including attachments, substructure and joints, is presented.

Daforno, G.↗