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The design and development of a thermometer well, a thermistor probe, conducting sidewalls, precision controllers, and a baroclinic chamber are described. Engineering drawings are included.
Helical flow in an annulus between two coaxial cylinders is investigated with regard to its stability against the formation of helical vortices of the type known as Taylor's annular vortices. Assuming the annulus to be small and the velocities to vary linearly with radius, it is shown that the problem can be reduced to the classical case of flow between two rotating cylinders. An appropriate stability criterion for helical flows is derived from Rayleigh's stability criterion applicable to such flows.
In order to aid the development of current and future SSME type engines, it is necessary to improve the understanding of basic issues related with physical-chemical processes of SSME internal flows. Accomplishments under each of the following specific objectives are described herein: (1) supplying a state-of-the-art CFD code and graphics package; (2) demonstrating code usage on SSME-related problems to NASA MSFC personnel; and (3) performance computations and analysis of problems relevant to current and future SSME's.
Models employed in the computation of turbulent flows are described and their application to internal flows is evaluated by examining the predictions of various turbulence models in selected flow configurations. The main conclusions are: (1) the k-epsilon model is used in a majority of all the two-dimensional flow calculations reported in the literature; (2) modified forms of the k-epsilon model improve the performance for flows with streamline curvature and heat transfer; (3) for flows with swirl, the k-epsilon model performs rather poorly; the algebraic stress model performs better in this case; and (4) for flows with regions of secondary flow (noncircular duct flows), the algebraic stress model performs fairly well for fully developed flow, for developing flow, the algebraic stress model performance is not good; a Reynolds stress model should be used. False diffusion and inlet boundary conditions are discussed. Countergradient transport and its implications in turbulence modeling is mentioned. Two examples of recirculating flow predictions obtained using PHOENICS code are discussed. The vortex method, large eddy simulation (modeling of subgrid scale Reynolds stresses), and direct simulation, are considered. Some recommendations for improving the model performance are made. The need for detailed experimental data in flows with strong curvature is emphasized.
The basic issues concerning the physical chemical processes of the Space Shuttle Main Engine are discussed. The objectives being to supply the general purpose CFD code PHOENICS and the associated interactive graphics package - GRAFFIC; to demonstrate code usage on SSME related problems; to perform computations and analyses of problems relevant to current and future SSME's; and to participate in the development of new physical models of various processes present in SSME components. These objectives are discussed in detail.
The accuracy of the space discretization for time-dependent problems when a nonuniform mesh is used is considered. Many schemes reduce to first-order accuracy while a popular finite volume scheme is even inconsistent for general grids. This accuracy is based on physical variables. However, when accuracy is measured in computational variables then second-order accuracy can be obtained. This is meaningful only if the mesh accurately reflects the properties of the solution. In addition, the stability properties of some improved accurate schemes are analyzed and it can be shown that they also allow for larger time steps when Runge-Kutta type methods are used to advance in time.
Some physical, analytical, and computational aspects of viscous flow are examined with reference to examples of computed flows. The discussion of the physical aspects covers the development of important scales used to reference flow phenomena in laminar and turbulent shear layers; the usefulness of the concepts of circulation and vorticity; and some relatively large-scale organized structures that have recently been identified in transitional and fully developed turbulent flows. Among the analytical aspects discussed are a compact presentation of the compressible Navier-Stokes equations, the Reynolds-averaged form of these equations, and a simplified description of some forms of turbulent models. Finally, results of a simulation of the onset of transition, direct turbulence simulations, and large-eddy simulations are given.
Flow visualization, static and total pressure measurements, and mean velocity profile measurements with a single-sensor inclined hot wire probe, are used in a study of three-dimensional flow at a turbine blade end wall corner region for six critical axial stations along the blade chord. Three vortices are identified: (1) a horseshoe vortex near the leading edge; (2) a corner eddy between the horseshoe vortex and the corner; and (3) a vortex at the rear portion of the corner due to the corner eddy's secondary flow. Attention is given to the relative size and rate-of-spread of the vortices in the streamwise direction.
Supersaturated solutions were conditioned at different aspect ratios before crystal growth. The conditioned solutions were poured out into a dish to initiate crystal nucleation and growth. The rate of growth was measured microscopically and found to depend upon the aspect ratio. Secondly, the number and size of crystals formed was found to depend upon the aspect ratio. The data support the above conclusion, but do not prove it.
The accuracy of the space discretization for time-dependent problems when a nonuniform mesh is used is considered. Many schemes reduce to first-order accuracy while a popular finite volume scheme is even inconsistent for general grids. This accuracy is based on physical variables. However, when accuracy is measured in computational variables then second-order accuracy can be obtained. This is meaningful only if the mesh accurately reflects the properties of the solution. In addition, the stability properties of some improved accurate schemes are analyzed and it can be shown that they also allow for larger time steps when Runge-Kutta type methods are used to advance in time.
A model has been developed to represent the vapor removal pattern in the vicinity of a cylinder during nucleate flow boiling across a horizontal cylinder. The model is based on a potential flow representation of the liquid and vapor regions and an estimate of the losses that should occur in the flow. Correlation of the losses shows a weak dependence on the Weber number and a slightly stronger dependence on the saturated liquid-to-vapor density ratio. The vapor jet thickness, which is crucial to the prediction of the burnout heat flux, and the shape of the vapor film are predicted. Both are verified by qualitative experimental observations.
The aim of the present research program is the development of more efficient and reliable calculation schemes for the coupled momentum and continuity equations. The resulting schemes would significantly reduce the expense of computing complex flows such as those in combustion chambers, gas turbines, and heat exchangers.
NASA Lewis Research Center has been managing Stirling engine development programs for over a decade. In addition to contractual programs, this work has included in-house engine testing and development of engine computer models. Attempts to validate Stirling engine computer models with test data have demonstrated that engine thermodynamic losses need better characterization. Various Stirling engine thermodynamic losses and efforts that are underway to characterize these losses are discussed.
When gas and liquid mixtures flow in a pipe, the distribution of the two phases may take many forms. A flow pattern, or flow regime, is the characteristic spatial distribution of the phases of flow in a pipe. Because heat transfer and pressure drop are dependent on the characteristic distribution of phases, it is necessary to describe flow patterns in an appropriate manner so that a hydrodynamic or heat transfer theory applicable to that can be chosen. A theoretical two phase flow regime transition map under a microgravity environment was developed on physical concepts. These transitions use four basic flow patterns: dispersed flow, slug flow, stratified flow, and annular flow. The forces considered are body force, surface tension force, inertial force, friction, and the force from eddy turbulent fluctuation. Three dimensionless parameters were developed. Because these transition boundaries were developed based on physical concepts, they should be applicable to flow regimes occurring in various design conditions. Because the flow pattern data from KC-135 experiments are insufficient to verify these theoretical transition lines completely, an adiabatic experiment for flow regime analysis is recommended.
The improvements in crystal size and quality obtained in counterdiffusion-type crystal growth experiments in space are sometimes attributed to the reduction of natural convection in microgravity. Attention is presently given to the results of both the Space Shuttle-conducted and terrestrial versions of the Diffusive Mixing of Organic Solution experiments. Extensive mixing by natural convection is noted to occur even under microgravity conditions, in keeping with the results of a simple scaling analysis.
The results of a numerical investigation of finite reservoir effects on capillary spreading at small reservoir dimensions are presently related to wave propagation phenomena in the combustion synthesis of TiC from its two elemental constituents. It is noted that gravitational forces can affect bubble coalescence by nonbuoyant means under the suitable conditions, although these conditions are expected to be rare in combustion synthesis. Finite-curved reservoirs can drive capillary flow due to surface tension and wall contact forces; these cause the wall and the metal to be completely reconfigured during combustion synthesis.
Special methods were developed to arrange 'Buried Wire Gage' inserts flush to the contoured flow surfaces of instrument plugs of a boundary-layer flow apparatus. The fabrication process was aimed at producing proper bonding of the sensor wire to the substrate surface, without causing excessive surface waviness. A large number of gages were built and first calibrated for the resistance-temperature characteristics. The gages were then installed in a flow calibration apparatus and operated from a constant temperature anemometer system for a series of flow settings to derive the calibration constants of each of the gages. The flow settings included a range of subsonic freestream Mach numbers in order to help establish the gage calibration characteristics for compressible flow fields. This paper provides a description of the buried wire gage technique, an explanation of the method evolved for making proper gages, the procedure for calibrating the gages and the results of measurements performed for determining the calibration constants.
The central feature in any flow prediction method is the treatment of the coupling between the momentum and continuity equations. In natural-convection flows, the energy equation also becomes strongly coupled with the momentum equations. Because of the nonlinear nature of the coupling, these equations are solved iteratively. Iterative methods are often prone to slow convergence, divergence, and extreme sensitivity to underrelaxation factors. The aim of the present research is to develop more efficient and reliable solution schemes for the coupled flow equations. Such schemes will significantly reduce the expense of computing complex flows encountered in combustion chambers, gas turbines, heat exchangers, and other practical equipment. In the work completed so far, a technique employing norm reduction in conjunction with the successive-substitution and Newton-Raphson techniques was developed. Also, a block-correction procedure for the flow equations is currently being formulated and tested.