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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16

Thermostructural analysis with experimental verification in a high heat flux facility of a simulated cowl lip

Three-dimensional FEM analyses using the NASTRAN and MARC codes have been used to predict the thermal and structural response of active cooling schemes proposed for a hypersonic vehicle's propulsion system cowl lip under high aerothermodynamic heating loads. In order to experimentally verify these analyses, a hydrogen/oxygen rocket engine has been modified to employ the exhaust stream as a high enthalpy/high heat flux source for the evaluation of various actively cooled, simulated cowl lip segments as well as flat structural segments.

Melis, Matthew E.↗

Numerical investigation of internal high-speed viscous flows using a parabolic technique

A feasibility study has been conducted to assess the applicability of an existing parabolic analysis (ADD-Axisymmetric Diffuser Duct), developed previously for subsonic viscous internal flows, to mixed supersonic/subsonic flows with heat addition simulating a SCRAMJET combustor. A study was conducted with the ADD code modified to include additional convection effects in the normal momentum equation when supersonic expansion and compression waves are present. A set of test problems with weak shock and expansion waves have been analyzed with this modified ADD method and stable and accurate solutions were demonstrated provided the streamwise step size was maintained at levels larger than the boundary layer displacement thickness. Calculations made with further reductions in step size encountered departure solutions consistent with strong interaction theory. Calculations were also performed for a flow field with a flame front in which a specific heat release was imposed to simulate a SCRAMJET combustor. In this case the flame front generated relatively thick shear layers which aggravated the departure solution problem. Qualitatively correct results were obtained for these cases using a marching technique with the convective terms in the normal momentum equation suppressed. It is concluded from the present study that for the class of problems where strong viscous/inviscid interactions are present a global iteration procedure is required.

Anderson, O. L.↗

Thermal modeling of a metallic thermal protection tile for entry vehicles

The thermal Energy Flow Simulation (TEFS) computer program was developed to simulate transient heat transfer through composite solids and predict interfacial temperatures. The program and its usage are described. A simulation of the thermal response of a new thermal protection tile design for the Space Shuttle Orbiter is presented and graphically compared with actual data. An example is also provided which shows the program's usage as a design tool for theoretical models.

Wiese, M. R.↗

Experimental data correlations for the effects of rotation on impingement cooling of turbine blades

The effects of rotation on impingement cooling have been experimentally studied under simulated gas turbine operating conditions. A large scale model of a blade is spun in vacuum. External heating is simulated by resistve dissipation in the thin wall of the model, which is impingement cooled. The local internal Nu is measured by an IR radiometric technique with high spatial resolution. At low rotational speeds the data agree well with published measurements taken under stationary conditions. At higher speeds, a decrease in the average Nu by up to 20-30 percent is observed. Severe gradients are generated near the hub region. Empirical correlations, which fit the data well and render it more useful for design purposes, are presented. Measurements and correlations suggest that rotational effects are very important and can cause premature blade failure.

Kreatsoulas, J. C.↗

Microencapsulated PCM slurries for heat transfer and energy storage in spacecraft systems

The technical feasibility for providing significantly enhanced heat transport and storage as well as improved thermal control has been investigated during several Small Business Innovative Research (SBIR) programs for NASA, the United States Air Force (USAF), and the Strategic Defense Initiative Organization (SDIO) using microencapsulated phase change materials (PCMs) in both aqueous and nonaqueous two-component slurries. In the program for SDIO, novel two-component coolant fluids were prepared and successfully tested at both low (300 K) and intermediate temperatures (460 to 700 K). The two-component fluid slurries of microencapsulated PCMs included organic particles in aqueous and nonaqueous liquids, as well as microencapsulated metals that potentially could be carried by liquid metals or used as powdered heat sinks. Simulation and experimental studies showed that such active cooling systems could be designed and operated with enhancements of heat capacity that exceeded 10 times or 1000 percent that for the base fluid along with significant enhancement in the fluid's heat capacity. Furthermore, this enhancement provided essentially isothermal conditions throughout the pumped primary coolant fluid loop. The results suggest that together with much higher fluid thermal capacity, greater uniformity of temperature is achievable with such fluids, and that significant reductions in pumping power, system size, and system mass are also possible.

Colvin, David P.↗

Development of High Fidelity, Fuel-Like Thermal Simulators for Non-Nuclear Testing

Non-nuclear testing can be a valuable tool in development of a space nuclear power or propulsion system. In a non-nuclear test bed, electric heaters are used to simulate the heat from nuclear fuel. Work at the NASA Marshall Space Flight Center seeks to develop high fidelity thermal simulators that not only match the static power profile that would be observed in an operating, fueled nuclear reactor, but to also match the dynamic fuel pin performance during feasible transients. Comparison between the fuel pins and thermal simulators is made at the fuel clad surface, which corresponds to the sheath surface in the thermal simulator. Static and dynamic fuel pin performance was determined using SINDA-FLUINT analysis, and the performance of conceptual thermal simulator designs was compared to the expected nuclear performance. Through a series of iterative analysis, a conceptual high fidelity design will be developed, followed by engineering design, fabrication, and testing to validate the overall design process. Although the resulting thermal simulator will be designed for a specific reactor concept, establishing this rigorous design process will assist in streamlining the thermal simulator development for other reactor concepts.

Bragg-Sitton, S. M.↗

Experimental Measurements of Heat Transfer through a Lunar Regolith Simulant in a Vibro-Fluidized Reactor Oven

Extraction of mission consumable resources such as water and oxygen from the planetary environment provides valuable reduction in launch-mass and potentially extends the mission duration. Processing of lunar regolith for resource extraction necessarily involves heating and chemical reaction of solid material with processing gases. Vibrofluidization is known to produce effective mixing and control of flow within granular media. In this study we present experimental results for vibrofluidized heat transfer in lunar regolith simulants (JSC-1 and JSC-1A) heated up to 900 C. The results show that the simulant bed height has a significant influence on the vibration induced flow field and heat transfer rates. A taller bed height leads to a two-cell circulation pattern whereas a single-cell circulation was observed for a shorter height. Lessons learned from these test results should provide insight into efficient design of future robotic missions involving In-Situ Resource Utilization.

Nayagam, Vedha↗

The Tensile Properties of Advanced Nickel-Base Disk Superalloys During Quenching Heat Treatments

There is a need to increase the temperature capabilities of superalloy turbine disks. This would allow full utilization of higher temperature combustor and airfoil concepts under development. One approach to meet this goal is to modify the processing and chemistry of advanced alloys, while preserving the ability to use rapid cooling supersolvus heat treatments to achieve coarse grain, fine gamma prime microstructures. An important step in this effort is to understand the key high temperature tensile properties of advanced alloys as they exist during supersolvus heat treatments. This could help in projecting cracking tendencies of disks during quenches from supersolvus heat treatments. The objective of this study was to examine the tensile properties of two advanced disk superalloys during simulated quenching heat treatments. Specimens were cooled from the solution heat treatment temperatures at controlled rates, interrupted, and immediately tensile tested at various temperatures. The responses and failure modes were compared and related to the quench cracking tendencies of disk forgings.

Gabb, Timothy P.↗

Performance Evaluation of Intravehicular Activity Spacesuit Without the Use of a Liquid Cooling Garment

The Orion Crew Survival Systems (OCSS) suit is equipped with safety technology that protects the crew during launch and re-entry and Intravehicular Activities (IVA). It was designed to be used with a Liquid Cooling Garment (LCG), an undergarment with tubes that circulate water to remove excess heat from a crew member. The objective of this study is to determine if the Modified Advanced Crew Escape Suit (MACES), which has very similar material, assembly, and pressure characteristics as the OCSS suit, can be used without the LCG to maintain the crew within their heat storage requirements where exceedances can lead to cognitive and physiological impairment. Testing was completed for both hot and cold environments where test subjects wore varying configurations of the MACES suit ensemble without the LCG. The tests were conducted in a temperature and humidity-controlled chamber with four test subjects ranging from extra small to large. Target metabolic rates were reached using an arm ergometer. To represent the different suit configurations seen in the concept of operations, the suit was tested with visor-down, visor-up, and without helmet and gloves. The test data was analyzed to determine how the environment, test subject size, metabolic rate, and suit configuration affected heat storage. Furthermore, the test data was used to correlate the METMAN model, a transient metabolic man program that simulates the heat transfer within a crew member’s body and from a crew member to the surrounding environment. The METMAN correlation showed good agreement between predicted heat storage and test data at the end of the test duration, with a coefficient of determination (R 2 ) value of 0.8999 for visor-down cases and R 2 of 0.8902 for visor-up and helmet off cases. A correlated METMAN model allows for the analysis and prediction of IVA suit performance without an LCG in additional scenarios.

Human Thermal Modeling↗

Performance Evaluation of Intravehicular Activity Spacesuit Without the Use of a Liquid Cooling Garment

The Orion Crew Survival Systems (OCSS) suit is equipped with safety technology that protects the crew during launch and re-entry and Intravehicular Activities (IVA). It was designed to be used with a Liquid Cooling Garment (LCG), an undergarment with tubes that circulate water to remove excess heat from a crew member. The objective of this study is to determine if the Modified Advanced Crew Escape Suit (MACES), which has very similar material, assembly, and pressure characteristics as the OCSS suit, can be used without the LCG to maintain the crew within their heat storage requirements where exceedances can lead to cognitive and physiological impairment. Testing was completed for both hot and cold environments where test subjects wore varying configurations of the MACES suit ensemble without the LCG. The tests were conducted in a temperature and humidity-controlled chamber with four test subjects ranging from extra small to large. Target metabolic rates were reached using an arm ergometer. To represent the different suit configurations seen in the concept of operations, the suit was tested with visor-down, visor-up, and without helmet and gloves. The test data was analyzed to determine how the environment, test subject size, metabolic rate, and suit configuration affected heat storage. Furthermore, the test data was used to correlate the METMAN model, a transient metabolic man program that simulates the heat transfer within a crew member’s body and from a crew member to the surrounding environment. The METMAN correlation showed good agreement between predicted heat storage and test data at the end of the test duration, with a coefficient of determination (R 2 ) value of 0.8999 for visor-down cases and R 2 of 0.8902 for visor-up and helmet off cases. A correlated METMAN model allows for the analysis and prediction of IVA suit performance without an LCG in additional scenarios.

Spacesuit↗

Stability of silica heat shield materials in the Space Shuttle environment

Sample tiles of Space Shuttle reusable surface insulation (RSI) and fibrous refractory composite insulation (FRCI) have been alternately exposed to simulated mission heating and the Kennedy Space Center launch-pad environment for up to 50 cycles. The two types of tiles were coated with an identical glass composition. The coating on RSI tiles was prone to cracking in the test environment while the same coating on FRCI was not. Absorption of water contaminated with environmental deposits resulted in accelerated devitrification in the RSI tiles. Devitrification in FRCI tiles was significantly less. The rate of environmental degradation of tiles appeared to be dependent on the amount of water absorption.

Ransone, P. O.↗

Helical magnetohydrodynamic turbulence and the coronal heating problem

Numerical simulations are used to investigate the relaxation of an unconfined, helically turbulent, fully three-dimensional magnetofluid, with conditions similar to those which are thought to result in the heating of the solar corona. In these simulations, the system evolves through a succession of force free states. After a relatively quiescent period of Ohmic decay, a phase of accelerated magnetic energy dissipation occurs. Some magnetic energy is transformed into kinetic energy, and the magnitude of entrophy created is a nontrival fraction of the mean square electric current. Concentrated vorticity structures are seen to play almost as important a role as electric current sheets in the heating process. Coincident with this accelerated dissipation process, a reorganization of the magnetic fields occurs, with transfer of magnetic energy to both shorter and longer wavelength modes than are initially present. The ratio of the magnetic field to the electric current density, alpha does not in general tend to assume a constant value in the force free regions during the evolution of the magnetofluid.

Dahlburg, R. B.↗

Near-Simultaneous Polar and DMSP Measurements of Topside Ionosphere Field - Aligned Flows at High Latitudes

Near-simultaneous observations of topside 0' parallel flows are presented for four periods of measurement by POLAR and DMSP satellites during April 1996. The POLAR measurements are from Southern perigee measurements near 5000 km altitude, while the DMSP measurements were from 840 km altitude. These observations provide a view of wide-spread upward/downward ionospheric O(+) flows over the broad polar region along extended and multiple distinct satellite tracks. In general, the velocities are upward toward expected cleft and auroral latitudes, typically about a 2-10 km/s at 5000 km altitude, and 0-2 km/s at 840 km altitudes. At the highest, polar cap latitudes, downward velocities are more frequent at both altitudes, but especially at the lower 840 km altitude. The downward velocities were typically a few hundred d s at 840 altitude, and 0-1 km/s at 5000 km altitude. In some instances, apparently downward velocities were observed at 840 km altitudes while upward 0' flows were observed at 5000 km altitude on the same flux tube. The O+ density were characteristically 1-10 O(+)/cu cm at 5000 km altitude and 10(exp 3) - 10(exp 40 O(+)/cu cm at 840 km altitude, while the O(+) flux were characteristically 1 10(exp 5) - 10(exp 7) O(+)+/sq cm -sec at 5000 km altitudes and characteristically 10(exp 7) - 10(exp 9) O(+)/sq cm -sec at 840 km altitude. We have also examined the dual altitude parameter measurements for a polar cap field line, the POLAR and DMSP measurements approximately 30 minutes apart, and compared them with results from a transport simulation in which a flux tube was subjected to a brief pulse of soft electron precipitation and topside transverse ion heating. The simulated density and velocity altitude profiles for 5 minutes later generally matched the observations, except that the observed downward velocities (500 - 600 m/s) at 840 km altitude were much larger than those simulated.

Zeng, W.↗

Implicit Large-Eddy Simulation of Single-Injector Cooling Flow

The turbulent heat flux vector plays a critical role in aero-propulsion flow. Currently, traditional RANS based methods do not currently have reliable closures which can accurately predict the turbulent transport of heat. Scale Resolving Simulations can provide critical insight into this fundamental fluid mechanism. Large-eddy Simulations (LES) were performed on the single-hole film-cooling experimental configuration from the recent experiments conducted at NASA Glenn Research Center (GRC)[1]. The experiment of Wernet et al. obtained mean and fluctuating temperatures which can be used to validate LES results predicting the turbulent heat flux vector. The FDL3DI flow solver was used to complete simulations of two blowing ratios of the THX - III dataset. A grid sensitivity study was also performed. Initial LES results show promising agreement between the simulation and experimental measurements.

High-Order methods↗

High Heat Flux Facility

This video gives an overview of the High Heat Flux Facility being built at Stennis Space Center in conjunction with Wright-Patterson Air Force Base. This facility will simulate flight heat conditions and will be used to test engine and materials for the National Aerospace Plane.

Source record↗