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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Ab Initio Molecular Dynamics Analysis of Xenon Incorporation in Uranium Dioxide

The fission process in nuclear fuel produces volatile fission product gases, such as xenon, that migrate out of the fuel and into surrounding structures. Consequently, these fission product gases may affect thermal performance and integrity of the fuel. Fission gas release models, used in modern fuel performance codes such as BISON, are currently under investigation to improve their accuracy and ability to simulate the fission gas release phenomenon and its consequences. For uranium dioxide (UO{sub 2}), the most commonly used fuel in commercial power reactors, fission gas release models are known to have significant uncertainties. In the interest of improving such models, several complex diffusional mechanisms have been examined using a variety of techniques such as Nudge Elastic Band (NEB), utilizing both Density Functional Theory (DFT) and semi-empirical inter-atomic potential functions. One proposed diffusion mechanism in UO{sub 2} is through tetra-vacancy (i.e., 2U{sub V} + 2O{sub V}) structures, which is expected to provide a suitable means for the incorporation and diffusion of xenon in the fuel crystal. In this work, a model was developed to study the incorporation of xenon in UO{sub 2} via a tetra-vacancy using ab initio molecular dynamics (AIMD). This is a first principles technique that abandons the use empirical force fields as usually is the case of classical MD analysis. Furthermore, in contrast with static transition analysis tools such as NEB, AIMD is able to capture the dynamics of a given process. The translation of xenon within a tetra-vacancy has been investigated using ab-initio molecular dynamics. The transition frequency, barrier energy, and incorporation energy were extracted from the model, demonstrating its ability to capture a variety of parameters and its potential for use in studying fission gas diffusive behavior. Future refinements to the model will seek to develop additional insight into Xe and Kr mobility and will likely involve executing more elaborate AIMD simulations to investigate this phenomenon. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Advancements in modeling fuel pulverization and cladding behavior during a LOCA

During a loss of coolant accident (LOCA), there is the possibility of nuclear fuel rods to undergo a three step process known as fuel fragmentation, relocation, and dispersal (FFRD). The chance of FFRD occurring increases as the fuel burnup increases. To support the nuclear industry's desire to increase the discharge burnup of nuclear fuels in light water reactors (LWRs) it is imperative to understand the mechanisms driving the evolution of FFRD. In this work, a multiscale modeling modeling approach is used to garner insight into underlying mechanisms leading to the ne fragmentation (also known as pulverization) of nuclear fuel during a LOCA. This report includes a summary of the atomistic and phase-field studies to develop a new pulverization criterion for use in the engineering scale Bison fuel performance code. Details are also provided on cladding modeling improvements related to hydrogen/hydride embrittlement and damage, and anisotropic thermal creep. The new models are used on the existing integral and separate effects LOCA validation cases available in Bison.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Advancements in modeling fuel pulverization and cladding behavior during a LOCA

During a loss-of-coolant accident (LOCA), it is possible for nuclear fuel rods to undergo a three-step process known as fuel fragmentation, relocation, and dispersal (FFRD). The chance of FFRD occurring increases as the fuel burnup increases. To support the nuclear industry's desire to increase the discharge burnup of nuclear fuels in light-water reactors (LWRs), it is imperative to understand the mechanisms driving the evolution of FFRD. In this work, a multiscale modeling approach is used to garner insight into underlying mechanisms leading to the fine fragmentation (also known as pulverization) of nuclear fuel during a LOCA. This report includes a summary of the atomistic and phase-field studies to develop a new pulverization criterion for use in the engineering-scale Bison fuel performance code. Details are also provided on cladding model improvements related to hydrogen/hydride embrittlement and damage and anisotropic thermal creep. The new models are used on the existing integral and separate effects LOCA validation cases available in Bison.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Development of a LOCA Experimental Benchmark for BISON - Milestone L2:FMC.P15.08

Since 2013 CASL has been planning and working towards a PWR LOCA Challenge Problem. Since BISON is the CASL fuel rod simulation platform, it plays a central role in that activity. The goal of the FY-17 CASL milestone reported here was to develop an Experimental Benchmark for LOCA analysis using BISON. Activities encompassed both code development and validation. This report provides a current snapshot of BISON’s capability for LOCA behavior including: 1) a summary of code extensions to facilitate accident analysis, 2) a series of separate effects tests, and 3) initial code validation to complex integral rod LOCA behavior. Conclusions from each of these main activities are summarized below. The key material and behavior models required to address transient high-temperature phenomena occurring during LOCAs in a standard PWR have now been implemented in BISON. These apply specifically to UO2 fuel, Zircaloy cladding and water coolant. During FY-17 important new capability to address axial UO2 fuel relocation (for 1.5D geometry) and account for oxidation energy deposition in cladding, were included. Planned future development efforts include extending the axial fuel relocation model from 1.5D to 2D/3D and improving BISON’s fission gas release model to include transient gas release associated with the high burnup structure (HBS) in high burnup fuel. Additionally, investigation of potential anisotropic creep behavior in Zircaloy cladding is planned, assuming sufficient experimental data are available to support this effort. A substantial number of separate effects validation cases (42 tests from 3 experimental series) have been completed to compare BISON predictions to measured ballooning and burst behavior for Zircaloy cladding. Such experiments include a wide variety of pressures, temperatures and loading rates. In general, BISON predictions of burst temperature, pressure and burst time are very reasonable. For one experimental series, however, involving both very high temperatures and strain rates, BISON systematically over-predicts the cladding hoop strain. Investigation of this discrepancy is an important and planned activity. With another experiment an effort was made to investigate 3D cladding response due to an azimuthal temperature variation. Results indicated 3D effects are potentially important in fuel rod analysis during LOCAs and will be further investigated in the future. BISON validation to a series of integral fuel rod experiments has also been completed. These experiments involve all fuel and cladding phenomena relevant to LOCA conditions, and can include complexities associated with irradiated fuel relative to fresh fuel. Such experiments also generally include complex thermal-hydraulic boundary conditions. Four experiments (6 rods) have been considered to date including simulated fuel (ZrO2) and both fresh and high-burnup UO2. Test rods ranged from rodlets to full length commercial PWR fuel rods. As with the separate effects experiments, BISON predictions of burst temperature, pressure and burst time are generally very reasonable. Comparisons to cladding peak strain and rod outer diameter axial profiles are less satisfactory, and identify material models and possibly modeling approximations (e.g., 2D-RZ vs 3D geometries) requiring additional investigation. Validation of BISON for integral rod LOCA behavior is by no means complete, with additional cases planned.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2018

Fuel relocation recovery implementation in Bison

During the initial rise to power in light water reactors (LWR), thermal gradients within a pellet cause radial and axial cracks to form in the fuel. The effect of these cracks is to reduce the pellet-cladding gap and accelerate the interaction between the fuel and cladding. This process is known as fuel relocation and may also include contributions from pellet eccentricity and cladding ovality. Since the cladding experiences both elevated temperatures and high external pressure due to the coolant, the cladding typically creeps inward further reducing the pellet-cladding gap. Once the gap is closed and pellet cladding mechanical interaction (PCMI) begins, both the thermal and mechanical behavior of the fuel is affected. The compressive forces exerted on the fuel due to contact with the cladding cause the fractured fuel sections to move back toward their original position which is termed relocation recovery. A model for this phenomenon is implemented in the BISON fuel performance code and applied to a set of validation test cases. In conclusion, the predicted fuel rod diameter is compared to experimental measurements to evaluate the influence of relocation recovery over a range of operating conditions.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2025

TRU BISON Simulation Overview [Slides]

The BISON fuel performance code has been used to model minor actinide (MA) bearing metallic ternary fuel. This presentation gives an overview on the progress made so far on this effort, focusing on the modeling of EBR-II experiment X501-G591. Comparisons with PIE have also been made.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Holocene cold storage practices on the eastern Snake River Plain: A risk-mitigation strategy for lean times

Previous archaeological research in southern Idaho has suggested that climate change over the past 8000 years was not dramatic enough to alter long-term subsistence practices in the region. However, recent isotopic analyses of bison remains from cold storage caves on the Snake River Plain contest this hypothesis. Our results, when examined against an archaeoclimate model, suggest that cold storage episodes coincided with drier, warmer phases that likely reduced forage and water, and thus limited the availability of bison on the open steppe. Within this context we build a risk model to illustrate how environment might have motivated cold storage behaviors. Caching bison in cold lava tubes would have mitigated both intra-annual and inter-annual food shortages under these conditions. This analysis also suggests that skeletal fat, more than meat, may have influenced the selection, transport and storage of bison carcass parts. We deciphered when and how cold storage caves which was used to provide a more comprehensive understanding of foraging behaviors in a broad range of hunting-gathering economies.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2023

Compare Mechanistic Predictions for Doped UO 2 Mechanical Response and Other Properties with Empirical Models and Experimental Measurements

The U.S. Department of Energy’s Nuclear Energy Advanced Modeling and Simulation program develops predictive capabilities using computational methods for the analysis and design of advanced reactor and fuel cycle systems. This program has been supporting the development of BISON, a high-fidelity, high resolution fuel performance tool at the engineering scale. As part of its development, additional modeling capabilities and improvements have been developed for relevant fuel forms. In this work, a fuel creep deformation model for Cr-doped fuel has been implemented into BISON, along with improvements to the empirical UO 2 fuel creep model based on experimental data and improvements to the radial power factor calculation for doped fuels. This work allows for more accurate simulation analyses for both UO 2 and doped-UO 2 fuels.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

TRISO SiC Failure Probability for Reactivity Initiated Accidents in High-Temperature Gas-Cooled Reactors

This work analyzes the failure process of the silicon carbide (SiC) layer in tristructural isotropic (TRISO) during reactivity-initiated accident scenarios for a high-temperature gas-cooled reactor (HTGR) with BISON. Two cases are considered—a group control rod withdrawal (CRW) and a control rod ejection (CRE)—reproduced from a previous study. Failure probability is modeled using Weibull statistics, and worst-case scenario Weibull parameters are adopted to simulate the envelopes in BISON with a one-dimensional TRISO model. CRW scenario results are characterized by higher values of maximum energy deposition and final temperature and volumetric strain with respect to the CRE ones, but the latter have remarkably higher SiC failure probability, mainly due to the offset in strain rates between the two cases. This work also confirms the validity and conservatism of the performance envelopes produced in a previous work by replicating the envelope formulation using RELAP5-3D and RAVEN with a different sampling technique and obtaining consistent results. A sensitivity analysis using the Sobol variance decomposition method on SiC failure probability is then performed involving a set of inputs on both CRW and CRE. The two most important parameters are Weibull modulus and characteristic stress, and their relative importance depends on the specific case. The proposed interpretation of the results is that both energy deposition and strain rate influence the relative degree of importance of the failure parameters. Computation of 95% confidence intervals around worst-case scenario SiC failure probability values is also carried out for four different sets of Weibull parameters. Heren a new criterion for SiC TRISO quality classification built upon safety-based ranges of Weibull parameters is proposed to be integrated in future Fuel-Production Quality Assurance Plans.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2018

Initial Accident Tolerant Fuel/Cladding Extensions to the VERA to Bison Offline Coupling

The Virtual Environment for Reactor Applications (VERA) [1] being developed by the Consortium for Advanced Simulation of Light-Water Reactors (CASL) allows a user to runnumerous modeling codes with a single input file. This includes modeling codes such as MPACT/CTF [2,3], a neutronics/thermal hydraulics code, and Bison [4,5], a fuel performance code. This is achieved through the use of preprocessors which act upon the common VERA input and subsequent inputs.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

FY20 Verification of BISON Using Analytic and Manufactured Solutions

In 2010, the U.S. Department of Energy created its first Energy Innovation Hub, which is focused on developing high-fidelity and high-resolution Modeling and Simulation (M&S) tools for modeling of Light Water Reactors (LWRs). This hub, Consortium for Advanced Simulation of LWRs (CASL), has developed an LWR simulation tool called Virtual Environment for Reactor Applications (VERA). The multi-physics capability of VERA is achieved through the coupling of single-physics codes, including BISON, CTF, MPACT, and MAMBA. BISON is a fuel performance code which models the thermo-mechanical behavior of nuclear fuel using high performance M&S. It is capable of modeling traditional LWR fuel rods, fuel plates, and TRi-structural ISOtropic (TRISO) fuel particles. It can employ three-dimensional Cartesian, two-dimensional axisymmetric cylindrical, or one-dimensional radial spherical geometry. It includes empirical models for a large variety of fuel physics: temperature- and burnup-dependent thermal properties, fuel swelling and densification, fission gas production, cladding creep, fracture, cladding plasticity, and gap/plenum models. This document details a series of code verification test problems that are used to test BISON. These problems add confidence that the BISON code is a faithful representation of its underlying mathematical model. The suite of verification tests are mapped to the underlying conservation equations solved by the code: heat conduction, mechanics, and species conservation. Twenty-two problems are added for the heat conduction solution, two for the mechanics solution, and none for species conservation. Method of Manufactured Solutions (MMS) capability is demonstrated with three problems, and temperature drops across the fuel gap are tested.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2024

Coupled Neutronics - Thermal-Hydraulics - Thermomechanics modeling of Molten Chloride Reactor

Molten Salt Reactors (MSRs) are innovative Generation-IV nuclear reactors known for their enhanced safety features, fuel economy, and fuel cycle advancements. However, designing and studying these reactors present unique safety and modeling challenges. The Department of Energy (DOE)'s Nuclear Energy Advanced Modeling and Simulation program addresses these challenges through the development of flexible multi-fidelity, multiphysics simulation tools. This study exemplifies NEAMS tools' capabilities by modeling a chloride-based micro-MSR: Griffin for neutronics simulations, Pronghorn for thermal-hydraulics simulations, and BISON for thermomechanics simulations. These tools are integrated into a comprehensive 3D multiphysics model, successfully capturing steady-state and transient reactor operations. A loss of flow accident is examined as an illustrative example of transient behavior. Additionally, this paper contributes to demonstrating the theoretical feasibility of micro-MSR concepts, which have received less attention compared to other designs. The subsequent sections provide a brief description of the MSR concept studied, an overview of the computational tools used, and present results for both steady-state operation and a loss of flow accident.

42 - ENGINEERING↗
DOE OSTI2022

Development of a Single-Phase, Transient, Subchannel Code, within the MOOSE Multi-Physics Computational Framework

Subchannel codes have been widely used for thermal-hydraulics analyses in nuclear reactors. This paper details the development of a novel subchannel code within the Idaho National Laboratory’s (INL) Multi-physics Object Oriented Simulation Environment (MOOSE). MOOSE is a parallel computational framework targeted at the solution of systems of coupled, nonlinear partial differential equations, that often arise in the simulation of nuclear processes. As such, it includes codes/modules able to solve the multiple linear and nonlinear physics that describe a nuclear reactor, under normal operation conditions or accidents. This includes thermal-hydraulics, fuel performance, and neutronics codes, between others. A MOOSE-based subchannel code is a new addition to the fleet of INL-developed codes, based on the MOOSE framework. In this work, we present the derivation of the subchannel equations for a single-phase fluid, we proceed with the description of the algorithm that is used to solve these equations and describe how this algorithm was implemented within MOOSE. We also present how this code can be coupled to the BISON fuel performance code. Next, we verify the friction model and the turbulent mixing model. We calibrate the turbulent modeling parameters for momentum mixing and enthalpy mixing, C T , β. We validate the code using experimental results and last demonstrate the coupling capabilities using a simple example.

42 ENGINEERING↗
DOE OSTI2017

Coupled Bison/Thermochimica Simulation of Hydride Formation in Zircalloy Cladding

The report describes implementation of the thermodynamics models for simulation of zirconium hydride formation in LWR fuel cladding. The current models for ZrH x formation are based on empirical rate models that must calibrated to materials and regimes of interest. The thermodynamic approach enables hydride formation calculations based on fundamental thermodynamics principles and material composition. Thermodynamic formulations and models were implemented in the Idaho National Laboratory fuel performance code Bison using Material, Kernel and AuxKernel methods. The results for the Material and Kernel implementation are shown in this report. The Material method implementation naturally fits the concept of modeling evolution of material state in the material models. Given the relatively high cost of thermodynamic computation, the advantage of the AuxKernel compared to Material implementation is the ability to control the execution and computational cost. The implemented formulations are illustrated on example problems which fit the experimental data and satisfy the computational requirements of conservation equations.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Demonstration of the Coating Analysis Capabilities in BISON

In order to improve the accident tolerance of light water reactor (LWR) fuel, coated cladding materials have been proposed which exhibit much slower oxidation kinetics in high-temperature steam than Zr-alloys. This behavior should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high-temperature steam, making accident mitigation more likely. In order to determine how these coating materials will adjust the behavior of the Zr-alloy cladding during normal reactor operation, simulations have been performed using the Bison fuel performance code. This analysis focused on modeling and comparing the integral thermo-mechanical performance of coated and uncoated zircaloy cladding with uranium dioxide fuel under normal operating conditions. This analysis demonstrates the ability to model a discrete meshed coating bonded to the cladding exterior and provides a comparison with an uncoated fuel rod. A generic range of coating material properties are implemented given the differences and unknowns regarding the proprietary coating properties used by the vendors. A main-effects analysis was performed to identify trends and sensitivities in how coating material properties affect key fuel performance metrics. Lastly, because residual stresses are expected to form in the coating, arising from the high temperature coating application process and application techniques, an additional analysis was performed to identify the impact of these stresses on the cladding behavior. Future analysis efforts will target more comprehensive documentation of this main effects analysis by sampling the results at the beginning and middle-of-life in order to capture important behavior before and during the onset of gap closure.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Bison Robustness and Performance Improvements

In last year’s Bison robustness report, the authors demonstrated that improving the Jacobian matrix can drastically increase solution convergence rates. The development of an automatic differentiation (AD) capability in the MOOSE framework has created the possibility of having exact Jacobian matrices for all of our material models. A large focus in this year’s report is the application of AD to MOOSE physics modules, such as the tensor mechanics module, and the application to Bison fuel and cladding material models. A second main focus in this year’s report is the investigation of a set of algorithmic solver changes to improve the robustness and performance of Bison LWR simulations. Beyond providing increased solver robustness, the ability to solve strongly coupled multiphysics problems, and solving large deformation problems with ease, these automatically generated perfect Jacobians also drastically reduce development time for new models. In models converted to AD, Jacobian computation made up the majority of the code base. With this code removed, both readability and maintainability of the MOOSE/Bison code base are improved. The work documented here significantly improved the robustness of the Bison LWR assessment case suite. Through algorithmic changes in solver infrastructure, such as the application of predictors and improvements in timestepping, tangible improvements in performance were observed. These improvements are documented using a new standard set of metrics that are collected in all assessment cases, and a suite of statistical analysis tools developed for this report.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Uncertainty and Sensitivity Analysis of Reactivity Insertion Accidents using BISON Fuel Performance Code

The development of Accident Tolerant Fuels (ATF) has expanded into a considerable research program in the wake of the events at the Japanese Fukushima Daiichi nuclear power plant in 2011. The ATF goal is to insert a test assembly into a commercial reactor by 2022. To support this, testing of the ATF design under off-normal conditions is needed to assess the 'enhanced accident tolerance' capability of the fuel rod design over standard UO{sub 2}-Zircaloy concepts. Transient testing capabilities are necessary for off-normal testing of events such as loss of coolant accidents (LOCA) and reactivity insertion accidents (RIA). A transient testing program has been developed to support the testing of ATF designs. The Transient Reactor Test (TREAT) facility has been chosen as the site to perform the transient testing of the ATF designs. TREAT is a versatile test facility capable of subjecting fuel specimens to various off-normal conditions. Historic TREAT experiments were performed in a variety of experimental test vehicles including static environment capsules, once-through flowing systems, and also recirculating flowing systems. The planned TREAT experiments will be operated under PWR conditions. Therefore, a static capsule vehicle is under development to handle required temperatures and pressures. The static capsule, termed the Static Environment Rodlet Transient Test Apparatus (SERTTA), will be used for irradiation tests in TREAT to subject ATF fuel rodlets to a range of power pulse conditions and environments. To aid in the design and analysis of future tests in TREAT, the fuel performance code BISON is being used. Fuel performance codes capable of accident modeling have been developed for some time and they have shown an ability to reproduce experimental results with some degree of adequacy, but they still require extensive verification and validation. Future experiments in TREAT will add to a limited database of past transient tests performed in transient reactors to support LWR systems. These tests can be used for future verification and validation of fuel performance codes. Understanding the impact of the uncertainty of influential parameters is critical for not only analyzing the results of the experiment but also for modeling and validation of codes. For example, uncertainties associated with the initial manufactured state of the sample, instrument measurements, material property models, and planned experiment conditions can provide important insight into model performance, experimental data, and play an important role in experimental design. The objective of this work is to perform an uncertainty and sensitivity analysis on a simplified RIA case of a standard UO{sub 2}-Zircaloy sample using expected nominal conditions in the SERTTA capsule in TREAT. The BISON fuel performance code is used in conjunction with DAKOTA (Design Analysis Kit for Optimization and Tera-scale Applications) to perform the uncertainty and sensitivity analysis. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2018

Development of a layered two-dimensional approach for modelling fuel rod behaviour

Historically, light water reactor (LWR) fuel performance codes have been developed using layered one-dimensional (1D) or two-dimensional (2D) axisymmetric approaches. In a layered 1D analysis the fuel rod is divided into a number of axial layers, each of which is represented using a 1D axisymmetric model with generalized plane strain assumptions. These simulations are typically solved using a finite difference technique. A limited set of data such as fission gas behaviour, has an effect on all layers. The 2D axisymmetric approach improves the axial fidelity of the simulation by employing a finite element representation of the fuel rod geometry, and more readily allows for phenomena such as axial heat transfer to be represented. Depending upon the fuel rod analysis being investigated the assumptions made in layered 1D or 2D axisymmetric approaches can result in important physics not being adequately captured. Therefore, the Bison fuel performance code has been developed over the last 10 years to provide flexibility in modelling of fuel behaviour. The code is capable of investigating fuel behaviour in 1D, layered 1D, 2D, 2D-axisymmetric, and 3D geometric representations depending upon the fidelity required for a particular analysis. Recently, a new layered 2D approach has been developed and implemented. This approach utilizes a similar technique to layered 1D except the thermo-mechanical analysis in each layer is solved on layered disks that can have azimuthally varying boundary conditions. These azimuthally varying conditions are important for a variety of fuel rod applications including discrete fuel fracture and rod behaviour during Loss of Coolant Accidents (LOCA). This paper describes the development of the layered 2D approach and the types of analyses for which it is applicable. Results are presented that illustrate the improvement in model predictions provided by this approach over layered 1D and 2D-axisymmetric approaches for the LOCA rod behaviour.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗