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At least 307 records · Page 17

Control of Cast Iron Microstructure

The use of microgravity for industrial research in the processing of cast iron was investigated. Solidification experiments were conducted using the KC-135 and F-104 aircraft, and an experiment plan was developed for follow-on experiments using the Shuttle. Three areas of interest are identified: (1) measurement of thermophysical properties in the melt; (2) understanding of the relative roles of homogeneous nucleation, grain multiplication, and innocultants in forming the microstructure; and (3) exploring the possibility of obtaining an aligned graphite structure in hypereutectic Fe, Ni, and Co.

Graham, J.↗

Graphite formation in cast iron, phase 2

Several types of cast irons are directionally solidified aboard the KC-135 aircraft. Also, control samples are run on Earth for comparison. Some of these samples are unusable because of various mechanical problems; the analysis and the interpretation of results on the samples that are run successfully is discussed.

Stefanescu, D. M.↗

Response of rat hindlimb muscles to 12 hours recovery from tail-cast suspension

Previous work has shown a number of biochemical changes which accompany atrophy or reduced muscle growth in hindlimb of tail-casted, suspended rats. These results clearly show that altered muscle growth was due to changes in protein turnover. Accordingly, the rise in soleus tyrosine following unloading reflects the more negative protein balance. Other major changes we found included slower synthesis of glutamine as indicated by lower ratios of glutamine/glutamate and reduced levels of aspartate which coincide with slower aspartate and ammonia metabolism in vitro. In conjunction with the study of SL-3 rats, which were subjected to 12 h of post-flight gravity, a study of the effects of 12 h eight bearing on metabolism of 6-day unloaded hindlimb muscles was carried out.

Tischler, M. E.↗

Fluid dynamic study in a femoral artery branch casting of man with upstream main lumen curvature for steady flow

An in-vitro, steady flow investigation was conducted in a hollow, transparent vascular replica of the profunda femoris branch of man for a range of physiological flow conditions. The replica casting tested was obtained from a human cadaver and indicated some plague formation along the main lumen and branch. The flow visualization observations and measured pressure distributions indicated the highly three-dimensional flow characteristics with arterial curvature and branching, and the important role of centrifugal effects in fluid transport mechanisms.

Cho, Y. I.↗

Report on tests of a CAST 10 airfoil with fixed transition in the T2 transonic cryogenic wind tunnel with self-adaptive walls

Described are tests on the CAST 10 airfoil in tripped-transition, carried out in the cryogenic and transonic wind-tunnel T2 fitted with self-adaptive walls. These tests follow those which were performed in natural transition and were presented in a previous note. Firstly, a complement was realized to pinpoint the location of the natural transition on the upper surface of the airfoil; this was done by a longitudinal exploration in the boundary layer. Secondly, in a first stage, the transition was only tripped on the lower surface with a carborundum strip of 0.045 mm thickness, situated at 5% of chord (T 1/2 D). These tests were performed here to separate the phenomena in relation to the lower surface and those in relation to the upper surface which occur in natural transition (TN). In a second stage, the transition was normally tripped on both sides of the profile (TD), likewise at x/c = 5% and h = 0.045 mm. The test configurations of the previous serial were experimented again and results obtained in the three cases (TN), (T 1/2 N) and (TD) were compared, in particular those concerned with the effect of the Reynolds number on aerodynamic coefficients of the airfoil. The gathering of the experimental values around a Reynolds number of 20 millions is observed; but before this number, the evolutions of the curves in the three cases tested are different.

Seraudie, A.↗

The effect of Cr, Co, Al, Mo and Ta on a series of cast Ni-base superalloys on the stability of an aluminide coating during cyclic oxidation in Mach 0.3 burner rig

The influence of varying the content of Co, Cr, Mo, Ta, and Al in a series of cast Ni-based gamma/gamma'superalloys on the behavior of aluminide coatings was studied in burner rig cyclic oxidation tests at 1100 C. The alloys had nominally fixed levels of Ti, W, Cb, Zr, C, and B. The alloy compositions were based on a full 2(sup 5)-fractional statistical design supplemented by 10 star point alloys and a center point alloy. This full central composite design of 43 alloys plus two additional alloys with extreme Al levels allowed a complete second degree estimating equation to be derived from the 5-compositional variables. The weight change/time data for the coated samples fitted well to the paralinear oxidation model and enabled a modified oxidation attack parameter, K'(sub a) to be derived to rank the alloys and log K' (sub a ) to be used as the dependent variable in the estimating equation to determine the oxidation resistance of the coating as a function of the underlying alloy content. The most protective aluminide coatings are associated with the highest possible base ally contents of CR and Al and at a 4 percent Ta level. The Mo and Co effects interact but at fixed levels of 0, 5, or 10% Co. A 4% Mo level is optimum.

Zaplatynsky, I.↗

Creep-rupture behavior of a developmental cast-iron-base alloy for use up to 800 deg C

A promising iron-base cast alloy is being developed as part of the DOE/NASA Stirling Engine Systems Project under contract DEN 3-282 with the United Technologies Research Center. This report presents the results of a study at the Lewis Research Center of the alloy's creep-rupture properties. The alloy was tested under a variety of conditions and was found to exhibit the normal 3-stage creep response. The alloy compared favorably with others being used or under consideration for the automotive Stirling engine cylinder/regenerator housing.

Titran, Robert H.↗

Low cycle fatigue of a cast nickel alloy in hydrogen

This paper summarizes the experimental system used for obtaining low cycle fatigue data on structural alloys in a high pressure gaseous hydrogen environment at test temperatures from ambient to 870 C. In addition, LCF results for a cast nickel based alloy are presented illustrating the potentially severe effects of a hydrogen environment on the cyclic life of a material, and consequently, the importance of performing such tests.

Cowles, B. A.↗

Mold For Casting Radius-Inspection Specimens

Thin replicas viewed on comparator without sectioning. New mold machined from piece of transparent poly(methyl methacrylate). Fits around base of post. Two slots machined into inner surface form channels for casting inspection sections. Bottom of mold fits flush against surface around bottom of post. When surface slanted, mold automatically aligns in proper orientation. Time required to inspect elliptical radii located at bottoms of series of small posts reduced from 18 hours to 3 hours.

Ball, Robert N.↗

Wall interference tests of a CAST 10-2/DOA 2 airfoil in an adaptive-wall test section

A wind-tunnel investigation of a CAST 10-2/DOA 2 airfoil model has been conducted in the adaptive-wall test section of the Langley 0.3-Meter Transonic Cryogenic Tunnel (TCT) and in the National Aeronautical Establishment High Reynolds Number Two-Dimensional Test Facility. The primary goal of the tests was to assess two different wall-interference correction techniques: adaptive test-section walls and classical analytical corrections. Tests were conducted over a Mach number range from 0.3 to 0.8 and over a chord Reynolds number range from 6 million to 70 million. The airfoil aerodynamic characteristics from the tests in the 0.3-m TCT have been corrected for wall interference by the movement of the adaptive walls. No additional corrections for any residual interference have been applied to the data, to allow comparison with the classically corrected data from the same model in the conventional National Aeronautical Establishment facility. The data are presented graphically in this report as integrated force-and-moment coefficients and chordwise pressure distributions.

Mineck, Raymond E.↗

Deformation, fatigue and fracture behavior of two cast anisotropic superalloys

Tensile and low cycle fatigue (LCF) tests were conducted on two cast anisotropic superalloys. The effects of temperature, strain rate and stress range were investigated. Deformation behavior was extensively characterized and modeled. LCF and fracture behavior were studied and correlated with deformation behavior.

Milligan, Walter W.↗

Investigation of Weibull statistics in fracture analysis of cast aluminum

The fracture strengths of two large batches of A357-T6 cast aluminum coupon specimens were compared by using two-parameter Weibull analysis. The minimum number of these specimens necessary to find the fracture strength of the material was determined. The applicability of three-parameter Weibull analysis was also investigated. A design methodology based on the combination of elementary stress analysis and Weibull statistical analysis is advanced and applied to the design of a spherical pressure vessel shell. The results from this design methodology are compared with results from the applicable ASME pressure vessel code.

Holland, Frederic A., Jr.↗

The application of cast SiC/Al to rotary engine components

A silicon carbide reinforced aluminum (SiC/Al) material fabricated by Dural Aluminum Composites Corporation was tested for various components of rotary engines. Properties investigated included hardness, high temperature strength, wear resistance, fatigue resistance, thermal conductivity, and expansion. SiC/Al appears to be a viable candidate for cast rotors, and may be applicable to other components, primarily housings.

Stoller, H. M.↗

Some Navier-Stokes calculations for the CAST-10 airfoil

Results of the simulation of the viscous flow past the CAST-10 airfoil were shown for different flow conditions. Since the experiments provide only surface pressures and force coefficients, the comparison to the numerical results relies on these. Good agreement of these results is found for the lower Mach number cases except for the shock position. As numerical experiments indicate, this seems to be due to the turbulent shock boundary layer interaction which is not correctly modelled by the algebraic turbulence model employed. For the lower Mach number case the influence of the transition location was investigated, too. Changing the transition location at the lower surface has much more influence on the pressure distribution than changing it on the upper side. For the higher Mach number case the double shock structure found in the experiment for the lower Reynolds numbers was not reproduced by the numerical solutions. The reason for this is unknown though it may be due to the turbulence modelling. For the higher Reynolds number a better resolution of the boundary layer is needed in the computation in order to recover the experimental pressure plateau; but then the shock position is still found downstream of the experimental one.

Schwamborn, D.↗

Investigation of CAST-10-2/DOA 2 airfoil in NAE high Reynolds number two-dimensional test facility

A common airfoil model with the CAST 10-2/DOA-2 profile and 228 mm (9 inches) chord length was tested. The tests performed in NAE covered the Mach numbers from 0.3 to 0.8 and Reynolds numbers from 10 to 30 million. The model was tested with transition free and with transition fixed at 5 percent chord for both the upper and the lower surfaces. The data obtained were analyzed for the effects of Reynolds number, transition fixing and Mach number. The role of the boundary layer on the displacement effect, the interaction with the shock wave and the trailing edge separation are examined. The results are summarized as follows: (1) the airfoil performance depends strongly on Reynolds number and transition fixing; (2) with transition fixed, the aerodynamic quantities such as lift, pitching moment and drag show a monotonic variation with Reynolds number; (3) with transition free, the aerodynamic quantities vary less regularly with Reynolds number and a slight parametric dependency is shown. The weak dependency is due to the compensatory effect of the forward shift of the transition position and the thinning of the turbulent boundary layer as Reynolds number increases; (4) the shock Mach number and the shock position are weakly dependent on Reynolds number; and (5) the long extent of the laminar boundary layer at transonic speeds reduces the drag appreciably at low Reynolds numbers. The drag bucket around the design Mach number can be observed below Reynolds number 15 million.

Chan, Y. Y.↗

Comparison of NAE porous wall and NASA adaptive wall test results using the NAE CAST-10 airfoil model

Wind tunnels can now simulate flows over airfoils at high Reynolds numbers and high subsonic speeds. Methods to correct for (or reduce) test section wall interference at these test conditions must be validated. The National Aeronautics Establishment (NAE) of Canada and NASA have a cooperative agreement to study this area. The NAE designed, built, and tested a CAST-10 airfoil model in its conventional Two-Dimensional High Reynolds Number Facility. The results were corrected using classical correction techniques. NASA then tested the same model in its 0.3-meter Transonic Cryogenic Tunnel with the adaptive wall test section. The adaptive wall test section reduced the wall interference to what was expected to be an acceptable level. The corrected NAE results are compared with the uncorrected NASA results. The NAE results are also compared with NASA results after residual corrections for top and bottom wall interference. Finally, a comparison of both sets of results corrected for interference from all four walls is presented.

Mineck, Raymond E.↗

Experience with some repeat tests on the 9 inch chord CAST-10-2/DOA 2 airfoil model in the Langley 0.3-m TCT adaptive wall test section

A co-operative testing program is in progress between the Langley Research Center (NASA) and the National Aeronautical Establishment (NAE, Canada) to validate two different techniques of airfoil testing at transonic speeds. The procedure employed is to test the same airfoil model in the NAE two-dimensional tunnel and the Langley 0.3-m Transonic Cryogenic Tunnel (0.3-m TCT). The airfoil model used in testing was CAST-10-2/DOA-2 super-critical airfoil. The Langley 0.3-m TCT has a relatively small cross section of 13 in x 13 in, giving a (h/c) ratio of 1.44 for the same 9 in chord model. The approach employed in the 0.3-m TCT aims towards eliminating the wall effects by using active walls. The top and bottom walls are flexible. By changing the wall shapes during a test in an iterative manner, the wall interference effects are reduced. The method employed to change the wall shapes is the adaptive wall technique. The current test program provided an opportunity to validate the adaptive wall technique in the 0.3-m TCT. The relatively long chord airfoil represents a severe test case to test the efficacy of the adaptive wall technique under cryogenic conditions. The program also involved removal of side wall boundary-layer thus increasing the complexity of the wall adaptation technique. This paper deals with some salient results obtained regarding repeatability of test data and possible residual interference effects.

Murthy, A. V.↗