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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17

Establishing the Feasibility of the Centrifugal Nuclear Thermal Rocket

The Centrifugal Nuclear Thermal Rocket (CNTR) is a Nuclear Thermal Propulsion (NTP) concept designed to heat propellant directly by the reactor fuel. The primary difference between the CNTR concept and traditional NTP systems is that rather than using traditional solid fuel elements, the CNTR uses liquid fuel with the liquid contained in rotating cylinders by centrifugal force. If the concept can be successfully realized, the CNTR would have a high specific impulse (~1800 s) at high thrust, which may enable viable near-term human Mars exploration by reducing round-trip times to ~420 days. The CNTR could also use storable propellants such as ammonia, methane, or hydrazine at an Isp of ~900 s, enabling long-term in-space storage of a dormant system. Significant engineering challenges must be addressed to establish the technical viability of the CNTR, and the plan for addressing these engineering challenges is the subject of this paper.

Dale Thomas↗

Risk Reduction Testing of Superconducting Coils for the High Efficiency Megawatt Motor

Second generation high temperature superconducting coils provide a very attractive level of performance for use in the field winding of electric machines for aircraft. Aside from maintaining these coils at cryogenic temperatures, much care must be taken to prevent damaging these relatively fragile materials due to excessive stress. Thermal stresses due to temperature cycling and mechanical stresses due to centrifugal forces are the most critical for the High Efficiency Megawatt Motor. This paper summarizes two test campaigns that were undertaken to reduce the risks posed by these loads. In one campaign, several superconducting coils were fabricated, thermally cycled up to 50~times, and electrically tested in liquid nitrogen to assess the change in superconductivity metrics throughout thermal cycling. In the other campaign, a full-scale superconducting coil was fabricated, a test article was designed to produce a representative stress environment in the coil, the test article and coil were rotated at room temperature up to a speed of 11,800~rpm, and the superconductivity metrics were measured in liquid nitrogen before and after each rotation. The experimental results demonstrate that the superconducting coils manufactured in house can survive both thermal cycling and high speed rotation with no appreciable degradation in superconducting performance.

partially superconducting electric machine↗

Investigation into Stimulated Microgravity Techniques used to Study Biofilm Growth

Bacterial growth in liquid media in microgravity conditions is not well understood. Trends such as a shortened lag phase, longer log phase, slower growth rate, and a higher final population concentration have been noted but the underlying cause remains unclear. At the single cell level, it is predicted that bacteria are less gravity-sensitive than larger species. The effects on their immediate environment, including the lack of cell settlement and slower mass transfer of nutrients due to lack of density driven convection, could help explain the trends. Ground-based spaceflight analogs, or simulated microgravity devices, are often employed to achieve different attributes of weightlessness to study effects on bacterial growth. Though these technologies could isolate gravity’s role in various biological processes, they cannot replicate all its effects and underlying mechanisms. Hence, interpretation of results could be misleading, even if similar to spaceflight. In this study two common simulated microgravity devices were investigated to determine whether they could simulate relevant microgravity conditions for bacterial growth. A bioreactor, the high aspect ratio vessel (HARV), was used with dyes of different density mounted on a random positioning machine (RP machine) or a rotating wall vessel (RWV). The RP machine displayed higher mixing rates than the RWV. The RWV was further tested at different rotations per minute (RPM). The range to minimize effects of density driven convection (low speeds) or centrifugal forces (high speeds) was between a range of 15-20 RPM. These results will help inform the selection of simulated microgravity device as well as interpretation of subsequent biofilm growth results.

Angie M. Diaz↗

Centrifugal Nuclear Thermal Rocket Challenges and Potential

The Centrifugal Nuclear Thermal Rocket (CNTR) is a liquid fueled fission propulsion concept designed to heat propellant to 5000 K prior to expansion through a nozzle. A specific impulse up to 1800 s may be achieved using hydrogen propellant, and a specific impulse up to 1000 s may be achieved using more storable propellants such as methane, ammonia, or propane. The high uranium density of the liquid metallic uranium or liquid uranium carbide fuel will help enable compact engines suitable for missions such as fast (<15 month) round trip human Mars missions or high delta-V missions in cislunar space. Long term applications of the CNTR could include the advanced exploration and utilization of the solar system through direct use of in-situ volatiles as propellant. Challenges associated with the CNTR are numerous. Centrifugal force is used to retain the liquid fuel in rotating fuel cylinders, and rotational velocities up to 5000 rpm may be required. Propellant flow must be directed such that all structures and moderators in the core are adequately cooled prior to the propellant entering the liquid fuel and being heated to 5000 K. The rotating fuel cylinder wall (RFCW) must have an inner surface designed to be compatible with liquid uranium metal or uranium carbide fuel up to at least 1500 K, and that inner surface may also need to be textured to help maintain acceptable wall temperatures. Propellant must flow radially inward through the RFCW while fuel is simultaneously contained. The RFCW should ideal-ly be made from a material with low neutron absorption to help minimize engine mass and facilitate the use of High Assay Low Enriched Uranium (HALEU) fuel in the system. The drive system for the rotating fuel cylinders must support all phases of operation. This paper will discuss computational and experimental research being conducted to address some of the challenges associated with the CNTR, and will also note potential mission benefits from the CNTR.

Michael G. Houts↗

Preliminary Study of Alternative Propellant Performance for a CNTR

Centrifugal Nuclear Thermal Propulsion is an advanced propulsion concept engine which utilizes a bubble through nuclear reactor to directly heat the propellent, containing the liquid fuel in rotating cylinders using centrifugal force. Past studies have almost exclusively focused on hydrogen propellant configurations of the engine with a theoretical performance of 1800 seconds specific impulse. Recent interest in alternative propellants has created a use case for using storable propellants at the cost of lower performance. Most notably ammonia, methane, and propane. The object of this work is to down select viable alternative propellants for use in a CNTR.

Mitchell Schroll↗

HGP component with effusion cooling element having coolant swirling chamber

An effusion cooling element for the surface of a hot gas path (HGP) component is disclosed. The effusion cooling element includes a coolant swirling chamber embedded within the body of the HGP component. A coolant delivery passage is in the body and configured to deliver a coolant to the coolant swirling chamber. The coolant swirling chamber imparts a centrifugal force to the coolant. An effusion opening is in the HGP surface and in fluid communication with the coolant swirling chamber, the effusion opening having a smaller width than the coolant swirling chamber. The coolant exits the effusion opening over substantially all of 360° about the effusion opening, creating a coolant film on the HGP surface.

Berry, Jonathan Dwight↗

Experiences with nonsynchronous forced vibration in centrifugal compressors

The high subsynchronous vibrations which are often forced vibrations caused by flow instabilities, such as stage stall were examined. Modifications to improve the rotor stability by changing the bearings or seals have little effects on the subsynchronous vibrations. Understanding of the differences between forced vibrations and self excited vibrations to properly diagnose the problem and to correct it, is recommended. A list of characteristics of the two types of subsynchronous vibration is presented.

Smith, D. R.↗

Hydraulic forces on a centrifugal impeller undergoing synchronous whirl

High speed centrifugal rotating machinery with large vibrations caused by aerodynamic forces on impellers was examined. A method to calculate forces in a two dimensional orbiting impeller in an unbounded fluid with nonuniform entering flow was developed. A finite element model of the full impeller is employed to solve the inviscid flow equations. Five forces acting on the impeller are: Coriolis forces, centripetal forces, changes in linear momentum, changes in pressure due to rotation and pressure changes due to linear momentum. Both principal and cross coupled stiffness coefficients are calculated for the impeller.

Allaire, P. E.↗

Two-dimensional unsteady analysis of fluid forces on a whirling centrifugal impeller in a volute

Destabilizing fluid forces on a whirling centrifugal impeller rotating in a volute were observed. A quasisteady analysis neglecting shed vorticity or an unsteady analysis without a volute does not predict the existence of such destabilizing fluid forces on a whirling impeller. The effects of a volute and the shed vorticity are considered. We treat cases when an impeller with an infinite number of vanes rotates with a constant velocity omega and its center whirls with a constant eccentric radius epsilon and a constant whirling velocity psi. It is assumed that: (1) the number of the vanes is so large that the impeller can be treated as an actuator impeller in which the flow is perfectly guided; (2) flow is inviscid, incompressible and two dimensional; (3) the eccentricity epsilon is so small that unsteady components can be linearized; (4) vorticity is transported on a prescribed mean flow, the operating point is near design flow rate; and (5) the volute can be represented by a curved plate.

Tsujimoto, Y.↗

Lateral fluid forces acting on a whirling centrifugal impeller in vaneless and vaned diffuser

Fluid forces on a rotating centrifugal impeller in whirling motion were studied. A two dimensional impeller installed in a parallel-walled vaneless and vaned diffuser whirled on a circular orbit with various positive and negative angular velocities. It is shown that the fluid forces exert a damping effect on the rotor in most operating conditions, but become excitatory when the impeller operates at very low partial discharge while rotating far faster than the whirl speed. The fluid forces were expressed in terms of mass, damping and stiffness matrices. Impellers with the same geometry and whirl condition are calculated. Quantitative agreement is obtained especially in positive whirl.

Ohashi, H.↗

Effect of fluid forces on rotor stability of centrifugal compressors and pumps

A simple two dimensional model for calculating the rotordynamic effects of the impeller force in centrifugal compressors and pumps is presented. It is based on potential flow theory with singularities. Equivalent stiffness and damping coefficients are calculated for a machine with a vaneless volute formed as a logarithmic spiral. It is shown that for certain operating conditions, the impeller force has a destablizing effect on the rotor.

Colding-Jorgensen, J.↗

Hydraulic forces caused by annular pressure seals in centrifugal pumps

The hydraulic forces caused by annular pressure seals were investigated. The measured inlet and exit loss coefficients of the flow through the seals were much smaller than the conventional values. The results indicate that the damping coefficient and the inertia coefficient of the fluid film in the seal are not affected much by the rotational speed or the eccentricity of the rotor, though the stiffness coefficient seemed to be influenced by the eccentricity.

Iino, T.↗

Experimental investigation of the hydrodynamic forces on the shroud of a centrifugal pump impeller

Fluid-induced forces acting on a rotating impeller are known to cause rotor-dynamic problems in turbomachines. The forces generated by leakage flow along the front shroud surface of a centrifugal turbomachine impeller play an important role among these fluid-induced forces. The present research was aimed to gain a better understanding of these shroud forces. An experimental apparatus was designed and constructed to simulate the impeller shroud leakage flow. Hydrodynamic forces and steady and unsteady pressure distributions on the rotating shroud were measured as functions of eccentricity, width of shroud clearance, face seal clearance and shaft rotating speed. The forces measured from the dynamometer and manometers agreed well. The hydrodynamic force matrices were found skew-symmetric and statically unstable. This is qualitatively similar to the result of previous hydrodynamic volute force measurements. Nondimensionalized normal and tangential forces decrease slightly as Reynolds number increases. As the width of the shroud clearance decreases and/or the eccentricity increases, the hydrodynamic forces increase nonlinearly. There was some evidence found that increased front seal clearance could reduce the radial shroud forces and the relative magnitude of the destabilizing tangential force. Subharmonic pressure fluctuations were also observed which may adversely affect the behavior of the rotor system.

Zhuang, Fei↗

Experimental study of unsteady hydrodynamic force matrices on whirling centrifugal pump impellers

An experimental facility was constructed and instrumented. A set of centrifugal flow pumps whose impellers were made to follow a controlled circular whirl motion were studied. The aim was to characterize the steady and unsteady fluid forces measured on the impeller under various pump operating conditions. The postulation was that the unsteady lateral forces result from interactions between the impeller and the surrounding diffuser and/or volute (via the working fluid), and that under certain flow regimes these forces can drive unstable lateral motions of the pump rotor. The lateral hydrodynamic forces were decomposed into their steady and unsteady parts, the latter being further expressed in terms of a generalized fluid stiffness matrix. Conclusions regarding the effect of impeller geometry could not be reached given the similarity of the tested designs. However, other results on phenomena such as skin friction and leakage flow are presented. Some of the findings are compared to experimental and theoretical data from other sources. Finally, the rotordynamic consequences of the results are discussed as the present data were applied to the case of the Space Shuttle Main Engine (SSME) High Pressure Oxidizer Turbopump (HPOTP).

Belgacem, Jery↗

Experimental measurements of hydrodynamic radial forces and stiffness matrices for a centrifugal pump-impeller

Measurements of the steady-state hydrodynamic forces on a centrifugal pump impeller are presented as a function of position within two geometrically different volutes. These correspond to the forces experienced by the impeller at zero whirl frequency. The hydrodynamic force matrices derived from these measurements exhibit both diagonal and off-diagonal terms of substantial magnitude. These terms are of the form which would tend to excite a whirl motion in a rotordynamic analysis of the pump; this may be the cause of 'rough running' reported in many pumps. Static pressure measurements in the impeller discharge flow show that the hydrodynamic force on the impeller contains a substantial component due to the nonisotropy of the net momentum flux leaving the impeller. A similar breakdown of the contributions to the stiffness matrices reveals that the major component of these matrices results from the nonisotropy of the momentum flux.

Chamieh, D. S.↗