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All sourcesNASA NTRSDOE OSTI
NASA NTRS2001

Application of Aeroelastic Solvers Based on Navier Stokes Equations

The propulsion element of the NASA Advanced Subsonic Technology (AST) initiative is directed towards increasing the overall efficiency of current aircraft engines. This effort requires an increase in the efficiency of various components, such as fans, compressors, turbines etc. Improvement in engine efficiency can be accomplished through the use of lighter materials, larger diameter fans and/or higher-pressure ratio compressors. However, each of these has the potential to result in aeroelastic problems such as flutter or forced response. To address the aeroelastic problems, the Structural Dynamics Branch of NASA Glenn has been involved in the development of numerical capabilities for analyzing the aeroelastic stability characteristics and forced response of wide chord fans, multi-stage compressors and turbines. In order to design an engine to safely perform a set of desired tasks, accurate information of the stresses on the blade during the entire cycle of blade motion is required. This requirement in turn demands that accurate knowledge of steady and unsteady blade loading is available. To obtain the steady and unsteady aerodynamic forces for the complex flows around the engine components, for the flow regimes encountered by the rotor, an advanced compressible Navier-Stokes solver is required. A finite volume based Navier-Stokes solver has been developed at Mississippi State University (MSU) for solving the flow field around multistage rotors. The focus of the current research effort, under NASA Cooperative Agreement NCC3- 596 was on developing an aeroelastic analysis code (entitled TURBO-AE) based on the Navier-Stokes solver developed by MSU. The TURBO-AE code has been developed for flutter analysis of turbomachine components and delivered to NASA and its industry partners. The code has been verified. validated and is being applied by NASA Glenn and by aircraft engine manufacturers to analyze the aeroelastic stability characteristics of modem fans, compressors and turbines.

Keith, Theo G., Jr.↗
NASA NTRS1992

Users manual for updated computer code for axial-flow compressor conceptual design

An existing computer code that determines the flow path for an axial-flow compressor either for a given number of stages or for a given overall pressure ratio was modified for use in air-breathing engine conceptual design studies. This code uses a rapid approximate design methodology that is based on isentropic simple radial equilibrium. Calculations are performed at constant-span-fraction locations from tip to hub. Energy addition per stage is controlled by specifying the maximum allowable values for several aerodynamic design parameters. New modeling was introduced to the code to overcome perceived limitations. Specific changes included variable rather than constant tip radius, flow path inclination added to the continuity equation, input of mass flow rate directly rather than indirectly as inlet axial velocity, solution for the exact value of overall pressure ratio rather than for any value that met or exceeded it, and internal computation of efficiency rather than the use of input values. The modified code was shown to be capable of computing efficiencies that are compatible with those of five multistage compressors and one fan that were tested experimentally. This report serves as a users manual for the revised code, Compressor Spanline Analysis (CSPAN). The modeling modifications, including two internal loss correlations, are presented. Program input and output are described. A sample case for a multistage compressor is included.

Glassman, Arthur J.↗
NASA NTRS1950

Investigation of Aerodynamic and Icing Characteristics of Water-Inertia-Separation Inlets for Turbojet Engines

The results of an investigation of several internal water-inertia-separation inlets consisting of a main duct and an alternate duct designed to prevent automatically the entrance of large quantities of water into a turbojet engine in icing conditions are presented. Total-pressure losses and icing characteristics for a direct-ram inlet and the inertia-separation inlets are compared at similar aerodynamic and simulated icing conditions. Complete ice protection for inlet guide vanes could not be achieved with the inertia-separation inlets investigated. Approximately 8 percent of the volume of water entering the nacelles remained. In the air passing into the compressor inlet. Heavy alternate-duct-elbow ice formations caused by secondary inertia separation resulted in rapid total-pressure losses and decreases in mass flow. The duration in an icing condition for an inertia-separation- inlet, without local surface heating, was increased approximately four times above that for a direct-ram inlet with a compressor-inlet screen. For normal nonicing operation, the inertia-separation- inlet total-pressure losses were comparable to a direct-ram installation. The pressure losses and the circumferential uniformity of the mass flow in all the inlets were relatively independent of angle of attack. Use of an inertia-separation inlet would in most cases require a larger diameter nacelle than a direct-ram inlet in order to obtain an alternate duct sufficiently large to pass the required engine air flow at duct Mach numbers below 1.0 at the minimum area.

VonGlahn, Uwe↗
NASA NTRS1992

Unsteady aerodynamic interaction effects on turbomachinery blade life and performance

This paper is an attempt to address the impact of a class of unsteady flows on the life and performance of turbomachinery blading. These class of flows to be investigated are those whose characteristic frequency is an integral multiple of rotor shaft speed. Analysis of data recorded downstream of a compressor and turbine rotor will reveal that this class of flows can be highly three-dimensional and may lead to the generation of secondary flows within downstream blading. By explicitly accounting for these unsteady flows in the design of turbomachinery blading for multistage applications, it may be possible to bring about gains in performance and blade life.

Adamczyk, John J.↗
NASA NTRS1976

Design, development, and test of a laser velocimeter for high speed turbomachinery

The paper describes the design, development, and test of a laser Doppler velocimeter (LDV) to map the velocity fields in a small, high speed, 8:1 pressure ratio, 0.91 kg/s (2 lbm/s), centrifugal compressor. This instrument is being used as a diagnostic tool for the study of the basic fluid dynamics of the inducer, impeller and the diffuser regions of high pressure ratio, small, centrifugal compressors. The LDV instrumentation has been optimized to permit the measurement of instantaneous velocities up to approximately 500 m/s, measured in absolute coordinates, within a rotating compressor impeller. Velocities of the same magnitude can also be measured in the two-dimensional radial plane of the diffuser. It is shown that LDV can make nondisturbing gas velocity measurements and surmount the difficulties found in applying other types of aerodynamic instrumentation to this measurement problem.

Runstadler, P. W., Jr.↗
NASA NTRS1982

A FORTRAN program for calculating three dimensional, inviscid and rotational flows with shock waves in axial compressor blade rows: User's manual

A FORTRAN-IV computer program was developed for the calculation of the inviscid transonic/supersonic flow field in a fully three dimensional blade passage of an axial compressor rotor or stator. Rotors may have dampers (part span shrouds). MacCormack's explicit time marching method is used to solve the unsteady Euler equations on a finite difference mesh. This technique captures shocks and smears them over several grid points. Input quantities are blade row geometry, operating conditions and thermodynamic quanities. Output quantities are three velocity components, density and internal energy at each mesh point. Other flow quanities are calculated from these variables. A short graphics package is included with the code, and may be used to display the finite difference grid, blade geometry and static pressure contour plots on blade to blade calculation surfaces or blade suction and pressure surfaces. The flow in a low aspect ratio transonic compressor was analyzed and compared with high response total pressure probe measurements and gas fluorescence static density measurements made in the MIT blowdown wind tunnel. These comparisons show that the computed flow fields accurately model the measured shock wave locations and overall aerodynamic performance.

Thompkins, W. T., Jr.↗
NASA NTRS2002

Effect of Variable Chord Length on Transonic Axial Rotor Performance Investigated

During the life of any gas turbine, blade erosion is present, especially for those units that are exposed to unfiltered air, such as aviation turbofan engines. The effect of this erosion is to reduce the blade chord progressively from the midspan to the tip region and to roughen and distort the blade surface. The effects of roughness on rotor performance have been documented by Suder et al. and Roberts. These papers indicate that the penalty for leading-edge roughness and erosion can be significant. Turbofan operators, therefore, restore chord length at routine maintenance intervals to regain performance before deterioration is too severe to salvage blades. As the rotor blades erode, the leading edge becomes rough - blunt and distorted from the nominal shape - and the aerodynamic performance suffers. Nominal performance can be recovered by recontouring the leading edges. This process, which inherently shortens the blade chord, can be used until the blade chord erodes to the stall limit. Below this chord length, which varies among engine-compressor types, a decrease of stall margin is likely. After compressor blade rework that includes leading edge recontouring, the blades have different chord lengths, ranging from blades that are near nominal chord length down to those near the stall chord limit. Furthermore, as blades erode below the stall limit, they must be replaced with new blades that have the full nominal chord length. Consequently, a set of compressor blades with varying chord lengths will be installed into each turbofan engine that goes through a complete maintenance cycle. The question arises, "Does fan or compressor performance depend on the order in which mixed-chord blades are installed into a fan or compressor disk?"

Suder, Kenneth L.↗
NASA NTRS1976

A laser velocimeter system for small radial turbomachinery

The paper describes the design and test of a laser Doppler velocimeter (LDV) to map the velocity fields in small high-speed turbomachinery. This instrument is presently being used as a diagnostic tool for the study of the basic fluid dynamics of the inducer, impeller and the diffuser regions of high-pressure-ratio small centrifugal compressors. The LDV instrumentation has been optimized to permit measurement of instantaneous velocities up to approximately 500 m/s within a rotating impeller. It is shown that LDV can make nondisturbing gas velocity measurements and surmount the difficulties found in applying other types of aerodynamic instrumentation, e.g., hot-wire anemometers, to this measurement problem.

Runstadler, P. W., Jr.↗
NASA NTRS1961

Description of a 2-Foot Hypersonic Facility at the Langley Research Center

This report describes the mechanical and aerodynamic features of a two-foot hypersonic facility at the Langley Research Center. The facility provides for the testing of aerodynamic models in the Mach number range between 3 and 7 at approximate Reynolds numbers between 0.5 x 10(exp 6) and 1.0 x 10(exp 6). The facility was designed to obtain the needed pressure ratio through the use of ejector nozzles. Compressors driving the ejectors operate continuously at a pressure ratio of 4 and thus give the facility a continuous running capability. Curves are presented to show the ranges of total temperature, total pressure, Reynolds number dynamic pressure, and static pressure available in the tunnel. The flow in the test section is suitable for model tests at all Mach numbers between 3 and 7, although the nozzle blocks were contoured for a Mach number of 6.

Stokes, George M.↗
NASA NTRS2014

Numerical Simulation of Boundary Layer Ingesting (BLI) Inlet-Fan Interaction

Future civil transport designs may incorporate engine inlets integrated into the body of the aircraft to take advantage of efficiency increases due to weight and drag reduction. Additional increases in engine efficiency are predicted if the inlet ingests the lower momentum boundary layer flow. Previous studies have shown, however, that efficiency benefits of Boundary Layer Ingesting (BLI) ingestion are very sensitive to the magnitude of fan and duct losses, and blade structural response to the non-uniform flow field that results from a BLI inlet has not been studied in-depth. This paper presents an effort to extend the modeling capabilities of an existing rotating turbomachinery unsteady analysis code to include the ability to solve the external and internal flow fields of a BLI inlet. The TURBO code has been a successful tool in evaluating fan response to flow distortions for traditional engine/inlet integrations, such as the development of rotating stall and inlet distortion through compressor stages. This paper describes the first phase of an effort to extend the TURBO model to calculate the external and inlet flowfield upstream of fan so that accurate pressure distortions that result from BLI configurations can be computed and used to analyze fan aerodynamics and structural response. To validate the TURBO program modifications for the BLI flowfield, experimental test data obtained by NASA for a flushmounted S-duct with large amounts of boundary layer ingestion was modeled. Results for the flow upstream and in the inlet are presented and compared to experimental data for several high Reynolds number flows to validate the modifications to the solver. Quantitative data is presented that indicates good predictive capability of the model in the upstream flow. A representative fan is attached to the inlet and results are presented for the coupled inlet/fan model. The impact on the total pressure distortion at the AIP after the fan is attached is examined.

Inlet Fan Interactions↗
NASA NTRS1991

Similarity analysis of compressor tip clearance flow structure

A new approach is presented for analyzing compressor tip clearance flow. The basic idea is that the clearance velocity field can be (approximately) decomposed into independent throughflow and crossflow, since chordwise pressure gradients are much smaller than normal pressure gradients in the clearance region. As in the slender body approximation in external aerodynamics, this description implies that the three-dimensional steady clearance flow can be viewed as a two-dimensional, unsteady flow. Using this approach, a similarity scaling for the crossflow in the clearance region is developed and a generalized description of the clearance vortex is derived. Calculations based on the similarity scaling agree well with a wide range of experimental data in regard to flow features such as crossflow velocity field, static pressure field, and tip clearance vortex trajectory.

Chen, G. T.↗
NASA NTRS1948

Ice Protection of Turbojet Engines by Inertia Separation of Water III : Annular Submerged Inlets

Aerodynamic and icing studies were conducted on a one-half-scale model of an annular submerged inlet for use with axial-flow turbojet engines. Pressure recoveries, screen radial-velocity profiles, circumferential mass-flow variations, and icing characteristics were determined at the compressor inlet. In order to be effective in maintaining water-free induction air, the inlet gap must be extremely small and ram-pressure recoveries consequently are low, the highest achieved being 65 percent at inlet-velocity ratio of 0.86. All inlets exhibited considerable screen icing. Severe mass-flow shifts occurred at angles of attack.

ICE PREVENTION AND REMOVAL - PROPULSION SYSTEMS↗
NASA NTRS1975

Fan noise reduction at subsonic and supersonic tip speeds with high Mach number inlets

Results are presented for an experimental study of two fixed geometry inlets and one translating centerbody type inlet tested in an anechoic-chamber transonic-compressor facility. The test vehicle was a 12-inch tip diameter single-stage transonic compressor with 19 rotor blades and 30 stator blades located approximately two chord lengths downstream of the rotor. It is shown that the translating centerbody type of inlet is superior to the collapsing cowl type for noise reduction at high subsonic Mach numbers, both acoustically and aerodynamically. The feasibility of using a high inlet Mach number depends largely on the maximum area ratio requirement (normally at landing). The high inlet Mach numbers are more effective in reducing high-frequency noise than low frequencies and more effective in reducing the blade passage frequency than the overall noise level.

Lumsdaine, E.↗
NASA NTRS2009

Ejector-Enhanced, Pulsed, Pressure-Gain Combustor

An experimental combination of an off-the-shelf valved pulsejet combustor and an aerodynamically optimized ejector has shown promise as a prototype of improved combustors for gas turbine engines. Despite their name, the constant pressure combustors heretofore used in gas turbine engines exhibit typical pressure losses ranging from 4 to 8 percent of the total pressures delivered by upstream compressors. In contrast, the present ejector-enhanced pulsejet combustor exhibits a pressure rise of about 3.5 percent at overall enthalpy and temperature ratios compatible with those of modern turbomachines. The modest pressure rise translates to a comparable increase in overall engine efficiency and, consequently, a comparable decrease in specific fuel consumption. The ejector-enhanced pulsejet combustor may also offer potential for reducing the emission of harmful exhaust compounds by making it practical to employ a low-loss rich-burn/quench/lean-burn sequence. Like all prior concepts for pressure-gain combustion, the present concept involves an approximation of constant-volume combustion, which is inherently unsteady (in this case, more specifically, cyclic). The consequent unsteadiness in combustor exit flow is generally regarded as detrimental to the performance of downstream turbomachinery. Among other adverse effects, this unsteadiness tends to detract from the thermodynamic benefits of pressure gain. Therefore, it is desirable in any intermittent combustion process to minimize unsteadiness in the exhaust path.

Paxson, Daniel E.↗
NASA NTRS2002

Active Control Analysis for Aeroelastic Instabilities in Turbomachines

Turbomachines onboard aircraft operate in a highly complex and harsh environment. The unsteady flowfield inherent to turbomachines leads to several problems associated with safety, stability, performance and noise. In-flight surge or flutter incidents could be catastrophic and impact the safety and reliability of the aircraft. High-Cycle-Fatigue (HCF), on the other hand, can significantly impact safety, readiness and maintenance costs. To avoid or minimize these problems generally a more conservative design method must be initiated which results in thicker blades and a loss of performance. Actively controlled turbomachines have the potential to reduce or even eliminate the instabilities by impacting the unsteady aerodynamic characteristics. By modifying the unsteady aerodynamics, active control may significantly improve the safety and performance especially at off-design conditions, reduce noise, and increase the range of operation of the turbomachine. Active control can also help improve reliability for mission critical applications such as the Mars Flyer. In recent years, HCF has become one of the major issues concerning the cost of operation for current turbomachines. HCF alone accounts for roughly 30% of maintenance cost for the United States Air-Force. Other instabilities (flutter, surge, rotating-stall, etc.) are generally identified during the design and testing phase. Usually a redesign overcomes these problems, often reducing performance and range of operation, and resulting in an increase in the development cost and time. Despite a redesign, the engines do not have the capabilities or means to cope with in-flight unforeseen vibration, stall, flutter or surge related instabilities. This could require the entire fleet worldwide to be stood down for expensive modifications. These problems can be largely overcome by incorporating active control within the turbomachine and its design. Active control can help in maintaining the integrity of the system in unforeseen events and provide for more aggressive designs to reduce the weight and improve efficiency of the turbomachine. Another area where active control can be useful is in controlling and suppressing rotating stall and surge in compressors, thereby increasing its operating range. Although some of these benefits will be offset by the added cost and weight penalty of the control system, the potential benefits in safety, reliability, performance, and noise characteristics are significant enough to warrant research in the area of active control of turbomachines. There is renewed interest within industry to understand unsteady aerodynamic behavior. This improved understanding not only leads to better design of turbomachines, which avoid instabilities but also which helps in understanding the controllability of the instabilities. The proliferation of micro-electro-mechanical-system (MEMS) devices has made available new tools to designers for employing feedback controls at reasonable costs. MEMS have also made the control devices small and unobtrusive enough to be implemented within the turbomachine without significant obstruction to the flow path. This has made active-control very attractive especially for systems requiring extreme confidence.

Keith, Theo G., Jr.↗
NASA NTRS1997

Flow Analysis of a Gas Turbine Low- Pressure Subsystem

The NASA Lewis Research Center is coordinating a project to numerically simulate aerodynamic flow in the complete low-pressure subsystem (LPS) of a gas turbine engine. The numerical model solves the three-dimensional Navier-Stokes flow equations through all components within the low-pressure subsystem as well as the external flow around the engine nacelle. The Advanced Ducted Propfan Analysis Code (ADPAC), which is being developed jointly by Allison Engine Company and NASA, is the Navier-Stokes flow code being used for LPS simulation. The majority of the LPS project is being done under a NASA Lewis contract with Allison. Other contributors to the project are NYMA and the University of Toledo. For this project, the Energy Efficient Engine designed by GE Aircraft Engines is being modeled. This engine includes a low-pressure system and a high-pressure system. An inlet, a fan, a booster stage, a bypass duct, a lobed mixer, a low-pressure turbine, and a jet nozzle comprise the low-pressure subsystem within this engine. The tightly coupled flow analysis evaluates aerodynamic interactions between all components of the LPS. The high-pressure core engine of this engine is simulated with a one-dimensional thermodynamic cycle code in order to provide boundary conditions to the detailed LPS model. This core engine consists of a high-pressure compressor, a combustor, and a high-pressure turbine. The three-dimensional LPS flow model is coupled to the one-dimensional core engine model to provide a "hybrid" flow model of the complete gas turbine Energy Efficient Engine. The resulting hybrid engine model evaluates the detailed interaction between the LPS components at design and off-design engine operating conditions while considering the lumped-parameter performance of the core engine.

Veres, Joseph P.↗
NASA NTRS1975

Structural response of fiber composite fan blades

A fiber composite airfoil, typical for high-tip speed compressor applications, is subjected to load conditions anticipated to be encountered in such applications, and its structural response is theoretically investigated. The analysis method used consists of composite mechanics embedded in pre- and post-processors and coupled with NASTRAN. The load conditions examined include thermal due to aerodynamic heating, pressure due to aerodynamic forces, centrifugal, and combinations of these. The various responses investigated include root reactions due to various load conditions, average composite and ply stresses, ply delaminations, and the fundamental modes and the corresponding reactions. The results show that the thermal and pressure stresses are negligible compared to those caused by the centrifugal forces. Also, the core-shell concept for composite blades is an inefficient design (core plies not highly stressed) and appears to be sensitive to interply delaminations. The results are presented in graphical and tabular forms to illustrate the types and amount of data required for such an analysis, and to provide quantitative data of the various responses which can be helpful in designing such composite blades.

Chamis, C. C.↗
NASA NTRS1980

A rapid method for the approximate determination of nonlinear solutions Application to aerodynamic flows

A method for determining highly accurate approximations to families of strongly nonlinear solutions which are either continuous or discontinuous, and which represent variations in some arbitrary parameters, is developed and evaluated. The procedure consists of defining a unit perturbation by employing two or more nonlinear solutions which differ from one another by a nominal change in some geometric or flow parameter, and then using that unit perturbation to predict a family of related nonlinear solutions over a range of parameter variation. Coordinate straining is used in determining the unit perturbation to account for the movement of discontinuities and maxima of high-gradient regions due to the perturbation. Although the procedure is generally applicable, results are presented here for nonlinear aerodynamic applications. Attention is focused in particular on transonic flows which are strongly supercritical and exhibit large surface shock movement over the parametric range studied; and on subsonic flows which display large pressure variations in the stagnation and peak suction pressure regions. Flows past both isolated airfoils and compressor cascades involving a variety of flow and geometry parameter changes are considered. Comparisons with the corresponding 'exact' nonlinear solutions indicate a remarkable accuracy and range of validity of such a procedure. Computational time is trivial.

Stahara, S. S.↗