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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17

Microstructure and Mechanical Properties of a Multiphase FeCrCuMnNi High-Entropy Alloy

A FeCrCuMnNi high-entropy alloy was produced using vacuum induction melting, starting from high-purity raw materials. The microstructure and mechanical properties of the as-cast FeCrCuMnNi alloy were studied, considering x-ray diffraction (XRD), scanning electron microscopy, and hardness and tensile tests. XRD results revealed the existence of two FCC phases and one BCC phase. Microstructural evaluation illustrated that the as-cast alloy has a typical cast dendritic structure, where dendrite regions (BCC) were enriched in Cr and Fe. Interdendritic regions were saturated with Cu and Ni and revealed G/B(T) {110} 〈111〉 and Brass {110} 〈112〉 as the major texture components. The produced alloy revealed an excellent compromise in mechanical properties due to the mixture of solid solution phases with different structures: 300 HV hardness, 950 MPa ultimate tensile strength and 14% elongation. Microhardness test results also revealed that the BCC phase was the hardest phase. The fracture surface evidenced a typical ductile failure. Furthermore, heat treatment results revealed that phase composition remained stable after annealing up to 650 °C. Phase transformation occurred at higher temperatures in order to form more stable phases; therefore, FCC2 phase grew at the expense of the BCC phase.

36 MATERIALS SCIENCE↗

Multiphase computational fluid dynamics modeling of reacting flows in absorption columns for carbon capture

First-principles derived computational fluid dynamics (CFD) simulations have been proposed as a fundamental tool for investigating solvent-based CO 2 absorption in packed columns due to their ability to accurately represent the underlying nonlinear, multiscale dynamics. Numerous studies have previously utilized such CFD simulations to investigate hydrodynamics of columns with structured and random packings by assessing the key hydrodynamic metrics such as the interfacial and wetted areas. While mapping such metrics for different conditions is essential to the optimization of absorption columns, it is not sufficient, as the CO 2 capture rate depends also on the coupled, nonlinear dynamics from the underlying chemical reaction kinetics, thermodynamics, and heat-transfer rates. In this work, we present detailed CFD simulation results augmented by incorporating the effects of interfacial physical mass transfer of CO 2 , heat release from chemical reaction kinetics, and thermophysical property variations from resulting temperature gradients. We demonstrate the applicability of the proposed approach in numerically assessing the performance of packed columns by evaluating key hydrodynamic quantities, CO 2 absorption rates, and temperature rise in a reference column with packings that are structurally similar to the Sulzer Mellapak™ 250.Y packing, for different solvent inflow velocities and temperatures. Predictions from simulation results are found to be consistent with the trends in experimental observations from the literature, suggesting that the predictive capabilities of the simulation framework can be leveraged to guide the future development of absorber-column designs and optimized process flowsheets.

Absorption columns↗

Feasibility of X-ray scattering for tracer-free liquid-phase thermometry for multiphase flows

The feasibility of liquid temperature measurements using X-ray scattering is investigated for liquids with varying properties (water, ethanol, and n-dodecane) on beamline 7-BM at the Advanced Photon Source at Argonne National Laboratory. The temperature is inferred through the change in the scattering pattern from the liquid as a function of temperature using partial least squares regression. An accuracy of ~98% or higher was achieved enabling measurements for a wide range of applications.

42 ENGINEERING↗

Theoretical model of dielectrophoretic water vapor condensation during multiphase flow of electrically charged water droplets in air

Water droplet growth in air, influenced by vapor diffusion and electrical charging, has significant implications for indoor air quality, cloud formation, and aerosol dynamics. Here, this study presents a comprehensive theoretical model that describes the growth dynamics of electrically charged water droplets under external electric fields, incorporating diffusion, electrostatic, and dielectrophoretic forces to enhance understanding and practical applications in air dehumidification and environmental control. A theoretical model was established to analyze the growth dynamics of the charged water droplets. The approach extended the thermodynamic framework of the Modified Kelvin-Thomson equation by integrating electrostatic and dielectrophoretic effects, enabling a comprehensive evaluation of vapor concentration near the surface of charged droplets. A sensitivity analysis was performed to assess the roles of droplet size, electric field intensity, surface charge, and vapor concentration on condensation rates. The study progressed beyond the classical diffusion-limited growth of neutral droplets, addressing the behavior of charged droplets in electrohydrodynamic environments. The model highlighted the significance of dielectrophoretic drift flux for dipolar vapor molecules, especially in micron-sized droplets ranging from 10 to 100 µm. Findings demonstrated that, for smaller droplets subjected to elevated electrical charge, average growth rates varied from 0.3 to 1.6 µm/s if the air relative humidity increased from 50 to 100 %. Analytical results are corroborated by numerical simulations, which exhibited strong concordance, thereby validating the proposed theoretical approach. This research introduced an innovative and scalable analytical methodology for electric field-enhanced droplet growth, offering valuable insights into the advancement of energy-efficient air dehumidification, water desalination, and atmospheric water harvesting technologies.

42 ENGINEERING↗