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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17

Vortex rings drive entrainment and cooling in flow induced by a spark discharge

Spark plasma discharges induce vortex rings and a hot gas kernel. We develop a model to describe the late stage of the spark-induced flow and the role of the vortex rings in the entrainment of cold ambient gas and the cooling of the hot gas kernel. The model is tested in a plasma-induced flow using density and velocity measurements obtained from simultaneous stereoscopic particle image velocimetry and background oriented schlieren. We show that the spatial distribution of the hot kernel follows the motion of the vortex rings, whose radial expansion increases with the electrical energy deposited during the spark discharge. Here, the vortex ring cooling model establishes that entrainment in the convective cooling regime is induced by the vortex rings and governs the cooling of the hot gas kernel, and the rate of cooling increases with the electrical energy deposited during the spark discharge.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Adiabatic expansion cooling of antihydrogen

Magnetically trapped antihydrogen atoms can be cooled by expanding the volume of the trap in which they are confined. We report a proof-of-principle experiment in which antiatoms are deliberately released from expanded and static traps. Antiatoms escape at an average trap depth of 0.08 ± 0.01 K (statistical errors only) from the expanded trap while they escape at average depths of 0.22 ± 0.01 and 0.17 ± 0.01 K from two different static traps. (We employ temperature-equivalent energy units.) Detailed simulations qualitatively agree with the escape times measured in the experiment and show a decrease of 38 % (statistical error < 0.2 % ) in the mean energy of the population after the trap expansion without significantly increasing antiatom loss compared to typical static confinement protocols. This change is bracketed by the predictions of one-dimensional and three-dimensional semianalytic adiabatic expansion models. These experimental, simulational, and model results are consistent with obtaining an adiabatically cooled population of antihydrogen atoms that partially exchanged energy between axial and transverse degrees of freedom during the trap expansion. This result is important for future antihydrogen gravitational experiments which rely on adiabatic cooling, and it will enable antihydrogen cooling beyond the fundamental limits of laser cooling. Published by the American Physical Society 2024

Ahmadi, M.↗

Conceptual Design of a Conduction-Cooled Superconducting Undulator

In superconducting undulators (SCUs) that are currently operating at the Advanced Photon Source, the undulator magnets are indirectly cooled with liquid helium penetrating through channels in the magnet cores. The liquid helium is stored in a tank that is cooled by cryocoolers. However, a cryogen-free version of a superconducting undulator in which the undulator magnets are conduction-cooled is also possible, as has been realized in the SCUs developed at ANKA. We are currently working on a conceptual design of a conduction-cooled planar superconducting undulator. The measured load lines of cryocoolers and the measured thermal conductance of various thermal links are used in the thermal analysis. Also, various materials for the undulator magnet cores are being considered. This paper reports the thermal design of a conduction-cooled planar SCU.

cryocooler↗

Convection in Scaled Turbine Internal Cooling Passages With Additive Manufacturing Roughness

Abstract Additive manufacturing processes, such as direct metal laser sintering (DMLS), enable the creation of novel turbine cooling internal passages and systems. However, the DMLS method produces a significant and unique surface roughness. Previous work in scaled passages analyzed pressure losses and friction factors associated with the rough surfaces, as well as investigated the velocity profiles and turbulent flow characteristics within the passage. In this study, the heat transfer characteristics of scaled additively manufactured surfaces were measured using infrared (IR) thermography. Roughness panels were CNC machined from plates of aluminum 6061 to create near isothermal roughness elements when heated. Fluid resistance differences between the aluminum roughness panels and roughness panels constructed from ABS plastic using the same roughness patterns from McClain et al. (2020, “Flow in a Simulated Turbine Blade Cooling Channel With Spatially Varying Roughness Caused by Additive Manufacturing Orientation,” ASME Turbo Expo 2020, Turbomachinery Technical Conference and Exposition, Virtual Conference, Sept. 21–25, GT2020-16069) were investigated. Finally, the overall thermal performance enhancements and friction losses were assessed through the calculation of surface averaged “global thermal performance” ratios. The global thermal performance characterizations indicate results in-line with those found for traditional commercial roughness and slightly below traditional internal passage convection enhancement methods such as swirl chambers, dimples, and ribs. The passages investigated in this study do not include compressibility effects or the long-wavelength artifacts and channel geometric deviations observed by Wildgoose et al. (2020, “Impact of Additive Manufacturing on Internal Cooling Channels with Varying Diameters and Build Directions,” ASME Turbo Expo 2020, Turbomachinery Technical Conference and Exposition, Virtual Conference, Sept. 21–25, GT2020-15049). However, the results of this study indicate that, based on the roughness augmentation alone, artificial convective cooling enhancers such as turbulators or dimples may still be required for additively manufactured turbine component cooling.

Engineering↗

Evaluation of Heat Transfer Enhancement on Rotational Gas Turbine Blade Internal Cooling Channel With Dimpled Surface

Abstract The present investigation represents the rotational effect on gas turbine blade internal cooling with a uniform heat flux of 2000 W/m2 at the bottom wall. The experiment was conducted with three different rpms, such as 300 rpm, 600 rpm, and 900 rpm, with Reynolds number (Re) ranging from 6000 to 50,000 with a two-pass cooling channel. The numerical investigation was conducted with the large eddy simulation (LES) technique to understand the rotational flow behavior of the cooling channel. Four distinct arrangements of dimpled cooling channel surfaces were considered with two different dimple shapes, i.e., partial spherical and leaf. It is found that the rotation effect, dimple arrangement, and design have significant influences on heat transfer. Results indicated that the partial spherical 1-row dimpled surface experienced the highest heat transfer coefficient and pressure drop. In contrast, the leaf-shaped dimpled cooling channel experienced the highest thermal efficiency.

Energy & Fuels↗

Exploring the Effects of Guide Vane on Dimpled Cooling Channel of Gas Turbine Blade

Abstract The purpose of the current study is to find out the heat transfer and pressure drop phenomena of the cooling channel with dimples and guide vane and compare the results with the no guide vane dimpled cooling channel. The first leg of the cooling channel is 490 mm, and the second leg is 460 mm. The two legs relate to the 180 deg turn region. The guide vane was inserted at the bend region of the dimpled cooling channel. The study was conducted with two different guide vanes geometry at two different orientations, i.e., U-guide vane with protrusion and depression orientation and curve-guide vane with protrusion and depression orientations both experimentally and numerically. The numerical study was performed with the large eddy simulation method. The result shows that for both stationary and rotational motion, the U-guide vane with depression experiences the highest thermal performance. The friction factor is comparatively higher for curve-guide vane with protrusion under stationary motion. However, under rotation, the curve-protrusion guide encounters the highest friction factor, which is higher compared to the no guide vane cooling channel.

Energy & Fuels↗

Cooling flow regime of a plasma thermal quench

A large class of Laboratory, Space, and Astrophysical plasmas is nearly collisionless. When a localized energy or particle sink, for example, in the form of a radiative cooling spot or a black hole, is introduced into such a plasma, it can trigger a plasma thermal collapse, also known as a thermal quench in tokamak fusion. Here we show that the electron thermal conduction in such a nearly collisionless plasma follows the convective energy transport scaling in itself or in its spatial gradient, due to the constraint of ambipolar transport. As a result, a robust cooling flow aggregates mass toward the cooling spot and the thermal collapse of the surrounding plasma takes the form of four propagating fronts that originate from the radiative cooling spot, along the magnetic field line in a magnetized plasma. The slowest one, which is responsible for deep cooling, is a shock front.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Concentrated radiative cooling and its constraint from reciprocity

Concentrated radiative cooling, an analogous concept of the concentrated solar power technology, has the potential of amplifying both the cooling power and the temperature reduction. However, concentrators have not yet been systematically optimized. Moreover, a widely used theoretical approach to analyze such systems has neglected a fundamental constraint from reciprocity, which can lead to an overestimate of cooling performance and unclarified limits of amplification factors. Here we develop a theoretical framework addressing these shortcomings. Modeling suggests the optimized shape and geometric dimensions of concentrators, as well as the limiting cooling power and temperature reduction. Using an electroplated Al 2 O 3 emitter and an optimized conical concentrator, we experimentally amplify the nighttime radiative cooling by 26%.

Dong, Minghao↗

Radiative cooling textiles using industry-standard particle-free nonporous micro-structured fibers

Abstract Thermal radiation is a major dissipative pathway for heat generated by the human body and offers a significant thermoregulation mechanism over a wide range of conditions. We could use this in garment design to enhance personal cooling, which can improve the wearing comfort of garments or even result in energy savings in buildings. At present, however, radiative cooling has received insufficient attention in commercial design and production of textiles for wearable garments. Textiles that efficiently transmit the radiative heat were recently demonstrated, but either do not utilize standard weaving and knitting processes for wearable garments or require substantial process modifications. Here, we demonstrate the design and implementation of large-scale radiative cooling textiles for localized cooling management and enhanced thermal comfort using industry-standard particle-free nonporous micro-structured fibers that are fully compatible with standard textile materials and production methods. The micro-structured fibers, yarns and fabrics are part of a hierarchical photonic structure design that renders the textiles highly infrared transparent (up to > 0.8) while assuring visual opacity (up to 0.99). We design radiative cooling textiles with first-principles electromagnetic methods and fabricate them using commercial textile materials and formation facilities. Our “fabless” approach is confirmed by very good quantitative agreement between design and measurements. The resulting fabrics exhibit wearability properties expected of wearable textiles, and lower skin temperature by ≥ 3 °C compared to conventional textiles, which offers the potential for > 30 % energy savings in buildings and increases wearing comfort by significantly reducing the reliance on latent heat dissipation for thermoregulation.

Catrysse, Peter B.↗

Feasibility of Process Intensification of Water-Gas Shift Reaction Using a Microreactor with Integrated Cooling

Hydrogen is an increasingly attractive low-carbon energy carrier for a variety of stationary and mobile applications. The water-gas shift (WGS) reaction is a key processing step used for large-scale hydrogen production via the steam methane reforming process. However, the thermodynamics and kinetics of the reaction are such that standard two-stage adiabatic reactors used in these systems are large, increasing catalyst volume and cost. To intensify the process and realize the economical distributed production of hydrogen, adiabatic WGS microreactors with integrated cooling directly regulate the reaction temperature via integrated coolant channels to promote higher conversion within a smaller reactor volume. This study investigates the conversion efficiency of a single WGS microchannel operating under such cooling conditions. A COMSOL Multiphysics model is developed and validated with isothermal experimental data from the literature. The model is then used to evaluate improvements in conversion efficiency when the reaction is cooled via a specified wall temperature profile. Lastly, the model is modified to include cooling channels with a secondary fluid that can practically achieve a similar conversion profile as the specified wall temperature profile previously applied. Initial results show that reactor conversion can be significantly increased by the inclusion of appropriate cooling and that there is a potential for the recovery of energy from the reaction stream that can be used for other applications within the overall process.

energy recovery↗

Development of an ERL for Coherent Electron Cooling at the Electron-Ion Collider

The Electron-Ion Collider (EIC) is currently under development of to be built at Brookhaven National Lab and requires cooling during collisions in order to preserve the quality of the hadron beam despite degradation due to intra-beam scattering and beam-beam effect. An Energy Recovery Linac (ERL) is being designed to deliver the necessary electron beam for the Coherent electron Cooling (CeC) of the hadron beam, with an electron bunch charge of 1 nC and an average current of 100 mA; two modes of operation are being developed for 150 and 55 MeV electrons, corresponding to 275 and 100 GeV protons. The injector of this SHC-ERL is shared with the Precooler ERL, which cools lower energy proton beams via bunched-beam cooling, as used in Low Energy RHIC electron Cooling (LEReC). This paper reviews the current state of the design.

Accelerator Physics↗

JSPEC: A Program for IBS and Electron Cooling Simulation

Intrabeam scattering is an important collective effect that can deteriorate the properties of a high-intensity beam, and electron cooling is a method to mitigate the IBS effect. JSPEC (JLab Simulation Package for Electron Cooling) is an open-source program developed at Jefferson Lab, which simulates the evolution of the ion beam under the IBS and/or the electron cooling effect. JSPEC has been benchmarked with BETACOOL and experimental data. In this report, we will introduce the features of JSPEC, including the friction force calculation, the IBS expansion rate and electron cooling rate calculation, and the beam-dynamic simulations for the electron cooling process; explain how to set up the simulations in JSPEC; and demonstrate the benchmarking results.

Zhang, He↗

DESIGN AND OPTIMIZATION OF AN ERL FOR COOLING EIC HADRON BEAMS

The baseline scheme for hadron beam cooling in the Electron Ion Collider (EIC) calls for Coherent electron Cooling (CeC) of the hadrons with non-magnetized electrons at high energy (150 MeV electrons) and additional cooling via conventional bunched beam cooling using a precooler system. The electron beam parameters for these concepts are at or beyond the current state of the art, with electron bunch charges on the order of 1 nC and average currents on the order of 100 mA and requiring an Energy Recovery Linac (ERL) to produce such beams. Using specifications provided by BNL and JLab, physicists and engineers at Xelera Research are working on a complete design of an ERL system capable of cooling EIC hadrons.

Gulliford, C.↗

Latest Updates on JSPEC - An IBS and Electron Cooling Simulation Program

JSPEC (JLab Simulation Package on Electron Cooling) is an open-source C++ program developed at Jefferson Lab, which simulates the evolution of the ion beam under the influence of both IBS and electron cooling effects. In this paper, we will report the latest updates to JSPEC. Firstly, we have added theoretical and numerical models that simulate the effect of the electron beam dispersion on non-magnetized cooling. Secondly, the cooler can now be treated as an element with length, rather than a thin lens. This change will impact the modelling of the ions and the electrons in the cooling rate calculation for both magnetized and non-magnetized cooling. Numeri-cal results will be provided to demonstrate the perfor-mance of the new models.

Zhang, H.↗

Development of an ERL for Coherent Electron Cooling at the Electron-Ion Collider

The Electron-Ion Collider (EIC) is currently under development to be built at Brookhaven National Lab and requires cooling during collisions in order to mitigate the hadron beam emittance degradation due to intra-beam scattering and beam-beam effects. An Energy Recovery Linac (ERL) is being designed to deliver the necessary electron beam for Coherent electron Cooling (CeC) of the hadron beam, with an electron bunch charge of 1 nC and an average current of 100 mA; two modes of operation are being developed for 150 and 55 MeV electrons, corresponding to 275 and 100 GeV protons. The injector of this Strong Hadron Cooler ERL (SHC-ERL) is shared with the Pre-cooler ERL, which cools lower energy proton beams via bunched beam cooling, as used in the Low Energy RHIC electron Cooling (LEReC). This paper reviews the current state of the design.

Deitrick, K.↗

Electron Ion Collider Strong Hadron Cooling Injector and ERL

Intra-beam Scattering (IBS) and other diffusion mechanisms in the EIC Hadron Storage Ring (HSR) degrade the beam emittances during a store, with growth times of about 2 hours at the nominal proton energies of 275GeV, 100 GeV, and 41 GeV. Strong Hadron Cooling (SHC) can maintain good hadron beam quality and high luminosity during long collision stores. A novel cooling method ’ Coherent electron Cooling (CeC) ’ is chosen as the baseline SHC method, due to its high cooling rates. An Energy Recovery Linac (ERL) is used to deliver an intense high-quality electron beam for cooling. In this paper, we discuss the beam requirements for SHC-CeC and describe the current status of the injector and ERL designs. Two designs of injector and ERL will be presented: one for dedicated SHC and another one for SHC with precooler.

Wang, E.↗

PDC Modifications for Analysis of Gas-Cooled Reactors with Direct Helium Brayton Cycle

Capabilities of the Plant Dynamics Code (PDC) have been extended to allow steady-state and transient simulation of graphite-cooled reactors with direct helium Brayton cycle. On the cycle side, the most significant code modification is the addition of helium properties, in the format required by the code’s equations. Since the code was already formulated to handle more complex real gas properties, adding helium as working fluid that behaves like ideal gas was fairly straightforward. A reactor module was added to PDC to simulate a reactor cooled by the working fluid of the Brayton cycle. Two options are supported: channel type, typical for graphite gas-cooled reactors, and pin type, typical for light-water and liquid metal-cooled reactors. The reactor module is an extension of the electrical heater model and simulates heat deposition in the fuel and transfer of this heat from the fuel to the coolant through the matrix and tube materials. The new reactor module becomes the third option in PDC for modeling heat addition to the cycle, besides previously modeled heat addition heat exchanger and electrical heater. In addition to those changes, other minor code modifications and improvements were introduced during the work of expanding PDC to modeling of gas-cooled reactors. These modifications are summarized in the last chapter of this report.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Emerging Technologies Review: Water Reuse Systems for Cooling Tower Applications

This report explores the concept of water reuse systems for cooling tower water makeup, specifically focusing on the use of alternative water sources, and the viability of these systems for Air Force installations and operations. Cooling is a critical requirement for DAF operations, and alternative water supplies that enable cooling tower use during a disruption of utility-supplied water increase Air Force resilience. The components of a water reuse system for cooling towers include alternative water supplies, storage, treatment, and distribution in addition to the cooling tower itself. Alternative water sources are not derived from fresh surface water or groundwater and can provide a redundant water supply to utility supply or to fresh water produced on site.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗