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At least 307 records · Page 17

On-orbit maintenance and repair - New era in space research and industrialization

During the seventies, NASA was developing a multifunction, economical spacecraft complete with ground and spaceborne support equipment, software, and necessary documentation to facilitate a large variety of space missions on a routine and cost effective basis. In order to reduce costs and time requirements, research was conducted to identify new approaches to a reusable, low-cost spacecraft design. The result of these studies was the development of the Multimission Modular Spacecraft (MMS). Three MMS spacecraft are currently operating in orbit. These spacecraft include the two Landsat-D earth resources satellites, Landsat-4 and -5, and the Solar Maximum Mission (SMM) spacecraft. Attention is given to details regarding the MMS, the STS-41C SMM repair mission, and failure modes and component degradation.

Cepollina, F.↗

Optimal maintenance center inventories for fault-tolerant repairable systems

A probabilistic approach is taken to determine the optimal repairable parts inventory for a maintenance center, servicing machines which contain several m-out-of-n systems of different parts, with a constraint on the total inventory investment. A model, based on the discrete Markov process, accounts for a typical ultrareliable avionics system, such as one presently being developed by NASA. The dynamic programming algorithm for minimizing the stockout and holding costs is applied to an exemplary maintenance center, and solutions for single-item and multi-item cases are given. The computational burden is noted to be reasonable and a computer program is used to generate optimal solutions.

Lawrence, S. H.↗

Renewing solar science: The solar maximum repair mission

The purpose of the Solar Maximum Repair Mission is to restore the operational capacity of the satellite by replacing the attitude control system module and servicing two of the scientific instruments on board. The mission will demonstrate the satellite servicing capacity of the Space Shuttle for the first time.

Neal, V.↗

On-orbit repair of Solar Maximum Mission Observatory

The repair of the Modular Attitude Control Subsystem (MACS) of the Solar Maximum Mission Observatory is described. The module retention system for the MACS, and the protection hardware required for the replacement of the MACS are examined. The procedures and EVA performed by the Space Shuttle astronauts for the replacement of the MACS are studied.

Lane, J. F.↗

Analysis of DRIRU bearings and lubricant from solar max repair mission

The Solar Maximum Repair Mission (SMRM) by the shuttle astronauts in April 1984, returned to Earth the Delta Redundant Inertial Reference Unit 2 (DRIRU 2) from the Solar Maximum satellite. The DRIRU 2 included three gyroscopes. The gyroscope, S/N 094, in position 2 was disassembled by Teledyne Systems personnel of Northridge, California, and the bearings were returned to Goddard Space Flight Center for examination. The Solar Max Satellite was in orbit for 4 years with the bearings running continuously at 6000 rpm. The ball bearings, had sufficient remaining lubrication and had runs successfully for over the last 4 years. As a result of these findings, the bearings should have lasted their predicted life of 5 years with no problems.

Uber, J. M.↗

Anodization As A Repair Technique

Thin, hard oxide layer added to aluminum part. Surfaces on aluminum part worn out of tolerance by no more than 0.004 in. often repaired by anodizing to build up aluminum oxide layers. Oxide layers very hard and grounded to desired final dimensions.

Groff, Roy E.↗

Repair Of Graphite EDM Electrodes

Electrodes repaired by silver-filled, epoxy-based adhesive. Because adhesive electrically conductive, electrical conductivity of electrode not impaired.

Burow, Glenn↗

Plating Repair Of Nickel-Alloy Pressure Vessels

Procedure for localized electrodeposition of nickel enables repair of small damaged nickel-based pressure vessels. Electrodeposition restores weakened areas of vessel wall to at least their former strength.

Ricklefs, Steve K.↗

Evaluation of the benefits and feasibility of on-orbit repair by comparison with operations in an analogous environment - How is the Freedom Space Station like an oceanographic expedition?

Equipment maintenance and logistics strategies followed on the R/S Thompson, an oceanographic research vessel, are described, and parallels are drawn between the problems and solutions of an oceanographic expedition and those of a space station mission. Presumably oceanic expeditions, which have been conducted for over 150 years, have developed effective methods of equipment maintenance. Similarities are found in relative budget and equipment maintenance problems, but few similarities are found in solutions to these problems. It is speculated that the high relative cost of on-orbit work is responsible, and that development of significantly more effective component level fault diagnosis equipment and repair equipment could enable application of oceanographic equipment maintenance strategies, enhancing safety and speeding laboratory work while giving significant cost reduction.

Lewis, William C.↗

A real-time expert system for self-repairing flight control

An integrated environment for specifying, prototyping, and implementing a self-repairing flight-control (SRFC) strategy is described. At an interactive workstation, the user can select paradigms such as rule-based expert systems, state-transition diagrams, and signal-flow graphs and hierarchically nest them, assign timing and priority attributes, establish blackboard-type communication, and specify concurrent execution on single or multiple processors. High-fidelity nonlinear simulations of aircraft and SRFC systems can be performed off-line, with the possibility of changing SRFC rules, inference strategies, and other heuristics to correct for control deficiencies. Finally, the off-line-generated SRFC can be transformed into highly optimized application-specific real-time C-language code. An application of this environment to the design of aircraft fault detection, isolation, and accommodation algorithms is presented in detail.

Gaither, S. A.↗

Flight-testing of the self-repairing flight control system using the F-15 highly integrated digital electronic control flight research facility

Flight tests conducted with the self-repairing flight control system (SRFCS) installed on the NASA F-15 highly integrated digital electronic control aircraft are described. The development leading to the current SRFCS configuration is highlighted. Key objectives of the program are outlined: (1) to flight-evaluate a control reconfiguration strategy with three types of control surface failure; (2) to evaluate a cockpit display that will inform the pilot of the maneuvering capacity of the damage aircraft; and (3) to flight-evaluate the onboard expert system maintenance diagnostics process using representative faults set to occur only under maneuvering conditions. Preliminary flight results addressing the operation of the overall system, as well as the individual technologies, are included.

Stewart, James F.↗

An Earth Orbiting Satellite Service and Repair Facility

A conceptual design was produced for the Geosynchronous Satellite Servicing Platform (GSSP), an orbital facility capable of repairing and servicing satellites in geosynchronous orbit. The GSSP is a man-tended platform, which consists of a habitation module, operations module, service bay and truss assembly. This design review includes an analysis of life support systems, thermal and power requirements, robotic and automated systems, control methods and navigation, and communications systems. The GSSP will utilize existing technology available at the time of construction, focusing mainly on modifying and integrating existing systems. The entire facility, along with two satellite retrieval vehicles (SRV), will be placed in geosynchronous orbit by the Advanced Launch System. The SRV will be used to ferry satellites to and from the GSSP. Technicians will be transferred from Earth to the GSSP and back in an Apollo-derived Crew Transfer Capsule (CTC). These missions will use advanced telerobotic equipment to inspect and service satellites. Four of these missions are tentatively scheduled per year. At this rate, the GSSP will service over 650 satelites during the projected 25 year lifespan.

Berndt, Andrew↗

Flight-testing of the self-repairing flight control system using the F-15 highly integrated digital electronic control flight research facility

Flight tests conducted with the self-repairing flight control system (SRFCS) installed on the NASA F-15 highly integrated digital electronic control aircraft are described. The development leading to the current SRFCS configuration is highlighted. Key objectives of the program are outlined: (1) to flight-evaluate a control reconfiguration strategy with three types of control surface failure; (2) to evaluate a cockpit display that will inform the pilot of the maneuvering capacity of the damaged aircraft; and (3) to flight-evaluate the onboard expert system maintenance diagnostics process using representative faults set to occur only under maneuvering conditions. Preliminary flight results addressing the operation of the overall system, as well as the individual technologies, are included.

Stewart, James F.↗

Repairing A Shaft Prone To Fatigue

Shaft of hydraulic motor now outlives its bearings. Procedure for repairing John Deere Series 50 (or equivalent) hydraulic motor solves problem posed by common type of fatigue failure of shaft. Includes forming internally threaded hole in end of shaft, inserting double-threaded end stud, and adding washers and collars.

Sharp, Roger A.↗

Iterative repair for scheduling and rescheduling

An iterative repair search method is described called constraint based simulated annealing. Simulated annealing is a hill climbing search technique capable of escaping local minima. The utility of the constraint based framework is shown by comparing search performance with and without the constraint framework on a suite of randomly generated problems. Results are also shown of applying the technique to the NASA Space Shuttle ground processing problem. These experiments show that the search methods scales to complex, real world problems and reflects interesting anytime behavior.

Zweben, Monte↗

Communication: An important element of maintenance and repair

People from the airlines, the FAA, and the manufacturers have worked together in an effort to improve the Service Difficulty Reporting system. Their work to date is summarized as follows. - Goals were generalized into three broad work statements; (a) design a worldwide reporting system to provide safety alerts to aircraft operators, manufacturers, repair facilities, and regulatory authorities. (b) design a companion system to provide worldwide reliability experience. (c) overhaul regulatory requirements to be consistent with (a) and (b) to provide information necessary and useful for public consumption.

Aging Aircraft↗

Teleoperator performance in simulated Solar Maximum Satellite repair

An investigation is conducted of the relative benefits of different teleoperator control modes in simulated space servicing. The simulation replicates part of the Solar Maximum EVA Satellite Repair (SMSR) mission of STS-13, in 1974. The formal experimental design and statistical analysis presented demonstrates that position control is superior for small workspace volume management. Quantitative studies demonstrate significant benefits of shared Cartesian control modes for contact tasks; good performance will require the systematic analysis and synthesis of man-machine systems.

Schenker, Paul S.↗