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Planning and technological issues involved in rotorcraft and commuter fixed-wing air transportation are discussed. Subject areas include the future community environment, aircraft technology, community transportation planning, and regulatory perspectives.
Testing of a U.S. Army XCH-62 HLH aft rotor transmission under NASA Contract NAS 3-22143 was successfully completed. This test establishes the feasibility of large, high power rotorcraft transmissions as well as demonstrating the resolution of deficiencies identified during the HLH advanced technology programs and reported by USAAMRDLTR-77-38. Over 100 hours of testing was conducted. At the 100% design power rating of 10,620 horsepower, the power transferred through a single spiral bevel gear mesh is more than twice that of current helicopter bevel gearing. In the original design of these gears, industry-wide design methods were employed and failures were experienced which identified problem areas unique to gear size. To remedy this technology shortfall, a program was developed to predict gear stresses using finite element analysis for complete and accurate representation of the gear tooth and supporting structure. To validate the finite element methodology gear strain data from the existing U.S. Army HLH aft transmission was acquired, and existing data from smaller gears were made available.
Active control of rotor-induced vibration in rotorcraft has received significant attention recently. Two classes of techniques have been proposed. The more developed approach works with harmonic analysis of measured time histories and is called the frequency-domain approach. The more recent approach computes the control input directly using the measured time history data and is called the time-domain approach. The report summarizes the results of a theoretical investigation to compare the two approaches. Five specific areas were addressed: (1) techniques to derive models needed for control design (system identification methods), (2) robustness with respect to errors, (3) transient response, (4) susceptibility to noise, and (5) implementation difficulties. The system identification methods are more difficult for the time-domain models. The time-domain approach is more robust (e.g., has higher gain and phase margins) than the frequency-domain approach. It might thus be possible to avoid doing real-time system identification in the time-domain approach by storing models at a number of flight conditions. The most significant error source is the variation in open-loop vibrations caused by pilot inputs, maneuvers or gusts. The implementation requirements are similar except that the time-domain approach can be much simpler to implement if real-time system identification were not necessary.
The requirements for the on-line identification of rotorcraft aeroelastic blade modes from random response test data are presented. A recursive maximum likelihood (RML) technique is used in conjunction with a bandpass filter to identify isolated blade mode damping and frequency. The RML technique is demonstrated to have excellent convergence characteristics in random measurement noise and random process noise excitation. The RML identification technique uses an ARMA representation for the aeroelastic stochastic system and requires virtually no user interaction while providing accurate confidence bands on the parameter estimates. Comparisons are made with an off-line Newton type maximum likelihood algorithm which uses a state variable model representation. Results are presented from simulation random response data which quantify the identifed parameter convergence behavior for various levels of random excitation which is typical of wind tunnel turbulence levels. The RML technique is applied to hingless rotor test data from the NASA Langley Research Center Helicopter Hover Facility.
Rotorcraft noise includes turbofan engine noise components, as well as noise from the main and tail rotors that is conditioned by the aircraft's various operational modes. Both of the rotors generate loading noise and broadband noise. Another noise contributor is blade/vortex interaction noise, which results when shed vortices are encountered by a following blade, releasing impulsive acoustic energy. Attention is presently given to the experimental and developmental initiatives to be made by a NASA/industry five-year program that began in 1983. Aeroacoustic data acquired from experiments conducted in NASA facilities can be used in the development of empirical noise prediction methods, in the improvement of existing noise prediction methodology, in the evaluation of proposed reduced noise designs, and in the establishment of useful scaling relationships for selected noise-generating mechanisms.
The unique capabilities of the National Full-Scale Aerodynamics Complex (NFAC) for testing rotorcraft systems are described. The test facilities include the 40- by 80-Foot Wind Tunnel, the 80- by 120-Foot Wind Tunnel, and the Outdoor Aerodynamic Research Facility. The Ames 7- by 10-Foot Subsonic Wind Tunnel is also used in support of the rotor research programs conducted in the NFAC. Detailed descriptions of each of the facilities, with an emphasis on helicopter rotor test capability, are presented. The special purpose rotor test equipment used in conducting helicopter research is reviewed. Test rigs to operate full-scale helicopter main rotors, helicopter tail rotors, and tilting prop-rotors are available, as well as full-scale and small-scale rotor systems for use in various research programs. The test procedures used in conducting rotor experiments are discussed together with representative data obtained from previous test programs. Specific examples are given for rotor performance, loads, acoustics, system interactions, dynamic and aeroelastic stability, and advanced technology and prototype demonstration models.
A time history analysis for rotorcraft dynamics based on dynamical substructures, and nonstructural mathematical and aerodynamic components is described. The analysis is applied to predict helicopter ground resonance and response to rotor damage. Other applications illustrate the stability and steady vibratory response of stopped and gimballed rotors, representative of new technology. Desirable attributes expected from modern codes are realized, although the analysis does not employ a complete set of techniques identified for advanced software. The analysis is able to handle a comprehensive set of steady state and stability problems with a small library of components.
The objective of this study was to investigate bandwidth concepts for deriving rotorcraft handling-qualities criteria from data obtained in two simulator experiments conducted at the Aeromechanics Laboratory. The first experiment was an investigation of the effects of helicopter vertical-thrust-response characteristics on handling qualities; the second experiment investigated the effects of helicopter yaw-control-response characteristics. In both experiments, emphasis was on low-speed Nap-of-the-Earth (NOE) tasks.
This paper explores a number of techniques which are capable of reducing vibration levels in rotorcraft by redistributing the mass and stiffness properties of the structure. First, vibration reduction in the rotor is considered by using formal structural optimization for ensuring optimal frequency placement. Two cases are considered: in the first case aeroelastic constraints are not enforced and the blade is designed for minimum weight; in the second case aeroelastic constraints are enforced and vibration levels are minimized in forward flight. Next, vibration reduction in the fuselage is considered and the various methods available for vibration reduction by local structural modification are reviewed. The feasibility of combining local structural modification with modern structural optimization is discussed and some extensions of previous research are suggested.
The present study is concerned with the mathematical modelling of aircraft dynamics on the basis of an investigation conducted with the aid of the Rotor System Research Aircraft (RSRA). The particular characteristics of RSRA make it possible to investigate aircraft properties which cannot be readily studied elsewhere, for example in the wind tunnel. The considered experiment had mainly the objective to develop an improved understanding of the physics of rotor flapping dynamics and rotor loads in maneuvers. The employed approach is based on a utilization of parameter identification methodology (PID) with application to helicopters. A better understanding of the contribution of the main rotor to the overall aircraft forces and moments is also to be obtained. Attention is given to the mathematical model of a rotorcraft system, an integrated identification method, flight data processing, and the identification of RSRA mathematical models.
A high-bandwidth, multivariable, explicit model-following control system for advanced rotorcraft has been developed and evaluated on the NASA Ames CH-47B fly-by-wire helicopter. This control system has expanded the in-flight simulation capabilities of the CH-47B to support research efforts directed at the next generation of superaugmented helicopters. A detailed, analytical model of the augmented CH-47B has also been developed to support the flight tests. Analysis using this theoretical model was used to expose fundamental limitations caused by the basic vehicle characteristics and original control system implementation that had affected the performance of the model-following control system. Improvements were made to the nominal control system design to compensate for large time delays created by the higher-orderd dynamics of the aircraft and its control system. With these improvements, high bandwidth control and excellent model-following performance were achieved. Both analytical and flight-test results for the lateral axis are presented and compared. In addition, frequency-domain techniques are employed for documenting the system performance.
Attention is given to the results of NASA-sponsored rotorcraft icing research which was aimed at the formulation of a predictive method for the computation of performance penalties due to rotor and airfoil icing. Parametric simulated ice test results obtained in wind tunnels are compared with those of other investigations. These comparisons indicate that proper design of simulated ice shapes can adequately represent ice on airfoil sections, with incremental lift, drag, and pitching moments matching those generated in icing wind tunnels.
A wind-tunnel test was conducted to obtain data on several rotorcraft hub and shaft fairing drag reduction configurations. Aerodynamic loads and moments were acquired for each test configuration. Limited wake pressure measurements and flow visualization (tuft) photographs were obtained for some configurations. All hub and shaft fairing configurations were tested on a 1/5-scale XH-59A model fuselage. Both coaxial and single rotor configurations were tested. All rotor assemblies were modeled with nonrotating hardware. The drag reduction methods tested included cambered elliptical hub fairings, several different shaft fairings, and strakes. Test data show that significant drag reductions can be attained with certain fairing configurations. The lowest drag values for the single rotor configurations were obtained for a cambered elliptical hub fairing with a large thickness airfoil shaft fairing. The lowest coaxial configuration drag values were obtained with cambered elliptical hub fairings and a long chord intermediate shaft fairing.
The objective of this study was to identify high-payoff technologies for year 2000 small gas turbine engines for rotorcraft application. A current state-of-the-art technology Allison gas turbine engine was used as a baseline and three advanced concepts were studied: the simple cycle engine, a waste heat recovery cycle, and a wave rotor engine cycle. For the simple cycle engine, two general arrangements were considered: the traditional concentric spool arrangement and a nonconcentric spool arrangement. Both a regenerative and a recuperative cycle were studied for the waste heat recovery cycle. An extensive cycle optimization procedure was performed for each configuration under study using relative direct operating cost (DOC) as the figure of merit. A high pressure ratio nonconcentric engine provided the greatest reduction in DOC with a 16.5 percent improvement.
In connection with the significant advances made regarding the performance of larger gas turbines, challenges arise concerning the improvement of small gas turbine engines in the 250 to 1000 horsepower range. In response to these challenges, the NASA/Army-sponsored Small Engine Component Technology (SECT) study was undertaken with the objective to identify the engine cycle, configuration, and component technology requirements for the substantial performance improvements desired in year-2000 small gas turbine engines. In the context of this objective, an American turbine engine company evaluated engines for four year-2000 applications, including a rotorcraft, a commuter aircraft, a supersonic cruise missile, and an auxiliary power unit (APU). Attention is given to reference missions, reference engines, reference aircraft, year-2000 technology projections, cycle studies, advanced engine selections, and a technology evaluation.
A comprehensive rotorcraft analysis model was used to predict blade aerodynamic and structural loads for comparison with flight test data. The data were obtained from an SA349/2 helicopter with an advanced geometry rotor. Sensitivity of the correlation to wake geometry, blade dynamics, and blade aerodynamic effects was investigated. Blade chordwise pressure coefficients were predicted for the blade transonic regimes using the model coupled with two finite-difference codes.
Optimization of rotorcraft structures for vibration reduction was studied. The objective of this study is to develop practical computational procedures for structural optimization of airframes subject to steady-state vibration response constraints. One of the key elements of any such computational procedure is design sensitivity analysis. A method for design sensitivity analysis of airframes under vibration response constraints is presented. The mathematical formulation of the method and its implementation as a new solution sequence in MSC/NASTRAN are described. The results of the application of the method to a simple finite element stick model of the AH-1G helicopter airframe are presented and discussed. Selection of design variables that are most likely to bring about changes in the response at specified locations in the airframe is based on consideration of forced response strain energy. Sensitivity coefficients are determined for the selected design variable set. Constraints on the natural frequencies are also included in addition to the constraints on the steady-state response. Sensitivity coefficients for these constraints are determined. Results of the analysis and insights gained in applying the method to the airframe model are discussed. The general nature of future work to be conducted is described.
The potential role of symbolic manipulation programs in development and solution of the governing equations for rotorcraft dynamics problems is discussed and illustrated. Nonlinear equations of motion for a helicopter rotor blade represented by a rotating beam are developed making use of the computerized symbolic manipulation program MACSYMA. The use of computerized symbolic manipulation allows the analyst to concentrate on more meaningful tasks, such as establishment of physical assumptions, without being sidetracked by the tedious and trivial details of the algebraic manipulations. Furthermore, the resulting equations can be produced, if necessary, in a format suitable for numerical solution. A perturbation-type solution for the resulting dynamical equations is shown to be possible with a combination of symbolic manipulation and standard numerical techniques. This should ultimately lead to a greater physical understanding of the behavior of the solution than is possible with purely numerical techniques. The perturbation analysis of the flapping motion of a rigid rotor blade in forward flight is presented, for illustrative purposes, via computerized symbolic manipulation with a method that bypasses Floquet theory.