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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17

NDT of DC-10 graphite-epoxy rudder

The results of visual and ultrasonic nondestructive tests (NDT) on a DC-10 rudder constructed of Thornel 300/5208 graphite-epoxy are presented. A viscous couplant was used for both contact pulse-echo ultrasonics and the Fokker bondtester. Attention is given to the stiffness of cohesive bond structures (the rudder is assembled primarily in a basic six-ply pattern), and to possible delamination. A piezoelectric transducer is employed to sense changes in impedance and signal amplitude. In all, four rudder units were evaluated. The main problems found in the units were porosity and cracking. It is noted that rudder unit four was able to be sufficiently cured to permit static tests on all rib, spar, and skin panel interfaces.

Hagemaier, D. J.↗

Flap-lag-torsion flutter analysis of a constant life rotor

The constant lift rotor (CLR) employs a control input of pitch moment to several airfoil sections which are free to pivot on a continuous spar, allowing them to change their pitch to obtain the desired lift. A flap-lag-torsion flutter analysis of a constant lift rotor blade in hover was developed. The blade model assumes rigid body flap and lead-lag motions at the root hinge and each strip undergoes an independent torsional motion. The results are presented in terms of root locus plots of complex eigenvalues as a function of thrust. The effects of several parameters (including structural damping, center of gravity and elastic axis offset from aerodynamic center, compressibility pitch-lag and pitch-flap coupling) on the blade dynamics are examined. With a suitable combination of lag damper and pitch-flap coupling, it is possible to design a constant lift rotor blade free from flutter instability.

Chopra, I.↗

Development of stable low-electroosmotic mobility coatings

Long-time rinsings of the Z6040-methlycellulose coating used successfully on the ASTP MA=011 experiment indicate the permanency of this coating is inadequate for continuous flowing systems. Two approaches are described for developing coatings which are stable under continuous fluid movement and which exhibit finite and predictable electroosmotic mobility values while being effective on different types of surfaces, such as glass, plastics, and ceramic alumina, such as is currently used as the electrophoresis channel in the GE-SPAR-CPE apparatus. The surface charge modification of polystyrene latex, especially by protein absorption, to be used as model materials for ground-based electrophoresis experiments, and the preliminary work directed towards the seeded polymerization of large-particle-size monodisperse latexes in a microgravity environment are discussed.

Vanderhoff, J. W.↗

Conference on Helicopter Structures Technology, Moffett Field, Calif., November 16-18, 1977, Proceedings

Work on advanced concepts for helicopter designs is reported. Emphasis is on use of advanced composites, damage-tolerant design, and load calculations. Topics covered include structural design flight maneuver loads using PDP-10 flight dynamics model, use of 3-D finite element analysis in design of helicopter mechanical components, damage-tolerant design of the YUH-61A main rotor system, survivability of helicopters to rotor blade ballistic damage, development of a multitubular spar composite main rotor blade, and a bearingless main rotor structural design approach using advanced composites.

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Programs for analysis and resizing of complex structures

The paper describes the PARS (Programs for Analysis and Resizing of Structures) system. PARS is a user oriented system of programs for the minimum weight design of structures modeled by finite elements and subject to stress, displacement, flutter and thermal constraints. The system is built around SPAR - an efficient and modular general purpose finite element program, and consists of a series of processors that communicate through the use of a data base. An efficient optimizer based on the Sequence of Unconstrained Minimization Technique (SUMT) with an extended interior penalty function and Newton's method is used. Several problems are presented for demonstration of the system capabilities.

Haftka, R. T.↗

Free oscillations of a large drop in space

In preparation for forthcoming studies on materials processing in space, techniques and equipment are being developed for the deployment and control of large globules of liquid in a zero-g environment. This paper first presents a theoretical analysis of the intense sound field within an enclosure by which positioning forces, torques, and temporal perturbations may be applied to a sample. Procedures for digital analysis of photographic records of the sample motion are described. Results on the mean and oscillatory motion of a 2.5 cm diameter water drop during the flight of a SPAR rocket are given. In particular, spectral analysis shows that the drop oscillates at several frequencies. Identification with theoretically expected modes is made for some of the spectral lines.

Jacobi, N.↗

Preliminary design and analysis of large delta wings for earth-to-orbit transports

Two studies are described in which CAD methods are used for preliminary design of advanced earth-to-orbit transport wings. The first structural concept was a multilayer honeycomb wing composed of diffusion-bonded Inconel 718; the second concept (in which structural simplicity was sought) involved a honeycomb sandwich wing, for which only a leading edge and trailing edge spar were used. Some new technologies applicable to advanced wing designs are briefly discussed.

Lemessurier, R. W.↗

Material characteristics of Space Shuttle reinforced carbon-carbon

Reinforced carbon-carbon with an oxidation-resistant coating is used as the thermal protection system for the Space Shuttle Orbiter high-temperature wing leading edge and nose cap surfaces. The reinforced carbon-carbon system is capable of multimission reuse, and, in addition, provides a smooth external moldline while transmitting aerodynamic loads to the fuselage forward bulkhead and wing spar through mechanical attachments. This paper describes the material and processes developed, strength and thermal/physical properties which characterize performance.

Curry, D. M.↗

Design development of an advanced composite aileron

This paper summarizes the design development of an advanced composite inboard aileron for the L-1011 commercial transport aircraft. Design details of the composite aileron are reported. Results of tests which substantiate the structural integrity of the design are also presented. The composite aileron is a multi-rib assembly with graphite/epoxy tape-syntactic core sandwich covers, a graphite/epoxy tape front spar, and graphite/epoxy fabric ribs. This structure is a direct replacement for the current metal aileron with a weight savings of 28.7 percent (40.3 lb.). Engineering cost estimates indicate that the composite structure will be cost competitive with the metal structure it is replacing.

Griffin, C. F.↗

Engineering evaluation of existing space hardware for utilization in small self-contained payloads

The NASA small self-contained payload program allows research and development experiments of less than 5 cu ft to be flown in the Orbiter payload bay on a space available basis. Materials processing equipment available from Apollo, Skylab, SPAR, and MEA that include such items as furnaces for metallurgical processing and crystal growth, apparatus for measuring crystallization processes, and electrophoretic separators for cell separation are being offered by NASA through this program. Eighteen items for the self-contained payload program were evaluated and many were found to be suitable.

Lovoi, P. A.↗

Large, low cost composite wind turbine blades

A woven roving E-glass tape, having all of its structural fibers oriented across the tape width was used in the manufacture of the spar for a wind turbine blade. Tests of a 150 ft composite blade show that the transverse filament tape is capable of meeting structural design requirements for wind turbine blades. Composite blades can be designed for interchangeability with steel blades in the MOD-1 wind generator system. The design, analysis, fabrication, and testing of the 150 ft blade are discussed.

Gewehr, H. W.↗

Advanced composite aileron for L-1011 transport aircraft

Design and evaluation of alternate concepts for the major subcomponents of the advanced composite aileron (ACA) was completed. From this array of subcomponents, aileron assemblies were formulated and evaluated. Based on these analyses a multirib assembly with graphite tape/syntactic core covers, a graphite tape front spar, and a graphite fabric rib was selected for development. A weight savings of 29.1 percent (40.8 pounds per aileron) is predicted. Engineering cost analyses indicate that the production cost of the ACA will be 7.3 percent less than the current aluminum aileron. Fabrication, machining, and testing of the material evaluation specimens for the resin screening program was completed. The test results lead to the selection of Narmco 5208 resin for the ACA. Other activities completed include: the detailed design of the ACA, construction of a three dimensional finite element model for structural analysis, and formulation of detail plans for material verification and process development.

Source record↗

Steady, oscillatory, and unsteady subsonic Aerodynamics, production version 1.1 (SOUSSA-P1.1). Volume 2: User/programmer manual

A user/programmer manual for the computer program SOUSSA P 1.1 is presented. The program was designed to provide accurate and efficient evaluation of steady and unsteady loads on aircraft having arbitrary shapes and motions, including structural deformations. These design goals were in part achieved through the incorporation of the data handling capabilities of the SPAR finite element Structural Analysis computer program. As a further result, SOUSSA P possesses an extensive checkpoint/ restart facility. The programmer's portion of this manual includes overlay/subroutine hierarchy, logical flow of control, definition of SOUSSA P 1.1 FORTRAN variables, and definition of SOUSSA P 1.1 subroutines. Purpose of the SOUSSA P 1.1 modules, input data to the program, output of the program, hardware/software requirements, error detection and reporting capabilities, job control statements, a summary of the procedure for running the program and two test cases including input and output and listings are described in the user oriented portion of the manual.

Smolka, S. A.↗

Epitaxial growth of single crystal films

An experiment in gallium arsenide liquid phase epitaxy was performed successfully on the SPAR 6 flight October 17, 1979. The design, fabrication, and testing of the experimental apparatus, and the performance and results of the experiment are discussed.

Lind, M. D.↗

Cost analysis of composite fan blade manufacturing processes

The relative manufacturing costs were estimated for large high technology fan blades prepared by advanced composite fabrication methods using seven candidate materials/process systems. These systems were identified as laminated resin matrix composite, filament wound resin matrix composite, superhybrid solid laminate, superhybrid spar/shell, metal matrix composite, metal matrix composite with a spar and shell, and hollow titanium. The costs were calculated utilizing analytical process models and all cost data are presented as normalized relative values where 100 was the cost of a conventionally forged solid titanium fan blade whose geometry corresponded to a size typical of 42 blades per disc. Four costs were calculated for each of the seven candidate systems to relate the variation of cost on blade size. Geometries typical of blade designs at 24, 30, 36 and 42 blades per disc were used. The impact of individual process yield factors on costs was also assessed as well as effects of process parameters, raw materials, labor rates and consumable items.

Stelson, T. S.↗

On the performance of explicit and implicit algorithms for transient thermal analysis

The status of an effort to increase the efficiency of calculating transient temperature fields in complex aerospace vehicle structures is described. The advantages and disadvantages of explicit and implicit algorithms are discussed. A promising set of implicit algorithms, known as the GEAR package is described. Four test problems, used for evaluating and comparing various algorithms, have been selected and finite element models of the configurations are discribed. These problems include a space shuttle frame component, an insulated cylinder, a metallic panel for a thermal protection system and a model of the space shuttle orbiter wing. Calculations were carried out using the SPAR finite element program, the MITAS lumped parameter program and a special purpose finite element program incorporating the GEAR algorithms. Results generally indicate a preference for implicit over explicit algorithms for solution of transient structural heat transfer problems when the governing equations are stiff. Careful attention to modeling detail such as avoiding thin or short high-conducting elements can sometimes reduce the stiffness to the extent that explicit methods become advantageous.

Adelman, H. M.↗

Materials processing in space - An overview of studies in the U.S.A.

The paper reviews the evolution of the U.S. Materials Processing In Space Program, current materials processing in space program, and future programs. The discussion covers a summary of significant findings from previous flight experiments, a current assessment of the attractive areas for future experimentation, and a synopsis of the experiments accepted for future Space Processing Application Rocket (SPAR) and Spacelab flights. The ultimate goal is to develop a viable commercial interest in using space (1) to perform research for improving industrial technology or developing new products; (2) to prepare research quantities of material to serve as paradigms for comparing current earth-based technologies; (3) to manufacture limited quantities of a unique product to test market potential, or to fulfill a limited but compelling need; and (4) to produce materials in space of adequate quantity and value to be economically self-sufficient.

Naumann, R. J.↗

Preliminary study on the potential usefulness of array processor techniques for structural synthesis

The effects of the use of array processor techniques within the structural analyzer program, SPAR, are simulated in order to evaluate the potential analysis speedups which may result. In particular the connection of a Floating Point System AP120 processor to the PRIME computer is discussed. Measurements of execution, input/output, and data transfer times are given. Using these data estimates are made as to the relative speedups that can be executed in a more complete implementation on an array processor maxi-mini computer system.

Feeser, L. J.↗