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At least 307 records · Page 17

Using Additive Manufacturing to Repair Gas Turbine Hot Section Components

Ni-based superalloys are used in the hot sections of gas turbine engines due to their excellent high temperature performance. During service the material degrades due to exposure at high temperature and mechanical loads. Hence, utility provides often inspect, service, and repair components in gas turbine engines to ensure safe operation. A major challenge, however, is that the most heat-resistant alloys are generally considered ‘non-weldable’ rendering them difficult to repair via welding operations. In these cases components are often scrapped and then replaced by parts which must be re-manufactured. This burdens utilities with additional cost and supply chain issues can result in long term outages or reduced operating limits. In this work EPRI and ORNL investigated a proposed repair strategy for gas turbine hot section components. Hot section superalloy GTD-111 was selected as a candidate repair material system and AM material ABD-900 the repair material. Sandwich structures were fabricated via electron beam melting additive manufacturing (EBM-AM) producing tensile bars with gage sections consisting of dissimilar ABD-900 / GTD-111 / ABD-900 material. Metallography revealed that the interface exhibited no deleterious phases or processing defeats. Creep rupture experiments on heat treated material demonstrates that the emulated repair coupons exhibit creep resistance between GTD-111 and ABD-900. This study demonstrates that the proposed EBM-AM repair strategy presents a viable opportunity towards enabling AM repair of gas turbine engine components.

36 MATERIALS SCIENCE↗

Improvement and Verification of Online Cross Section Generation Capability of Griffin for TRISO-fueled Reactors

Griffin, a MOOSE-based reactor multiphysics code jointly developed by Idaho National Laboratory and Argonne National Laboratory under the DOE Office of Nuclear Energy’s NEAMS program, has pursued the development of an online multigroup cross section generation capability for a few years to enable high-fidelity, problem-dependent neutronics analyses of advanced thermal reactors. Recent advancements in Griffin’s online multigroup cross section generation capability have significantly improved the accuracy, robustness, and efficiency of self-shielding calculations for both prismatic and pebble-bed TRISO-fueled reactor applications. Key developments include a unified fuel self-shielding method applicable to both TRISO and annular compact/spherical shell fuel zone geometries; an advanced Dancoff Category-based Equivalence Theory using a bell function for non-fuel resonance treatment, achieving more than an order-of-magnitude speedup compared to the Tone method; an on-the-fly multigroup equivalence approach to mitigate group condensation errors; and a streaming correction method for pebble-bed homogenization. A proof-of-concept demonstration of on-the-fly group condensation with consistent P0 transport correction was also achieved. The method reproduced direct fine-group solutions with excellent accuracy (eigenvalue errors within 10 pcm and pin-power differences within 0.5%), but due to performance limitations of the current fixed-source solver, improvements to solver efficiency will be addressed in future work. Verification tests were performed on graphite-moderated TRISO-fueled two-dimensional core benchmark problems representing gas-cooled microreactors, heat pipe-cooled microreactors, gas-cooled pebble-bed reactors, and fluoride salt-cooled high-temperature reactors. Across all cases, Griffin showed excellent agreement with Serpent2 continuous energy Monte Carlo solutions: eigenvalue errors within 200 pcm, pin-power root-mean-square errors within 2%, and control rod and drum worth errors less than 2%. It should be noted that, for the benchmark problem, cross section generation contributed less than 3% of the total simulation times. These results demonstrate that Griffin’s online cross section generation capability delivers accurate and efficient reactor physics solutions across a wide spectrum of TRISO-fueled advanced reactor designs. With further improvements to the fine-group fixed-source solver and planned extensions to depletion, transients, and coupled neutron–gamma transport, Griffin will be well-positioned to become a powerful and comprehensive tool for advanced reactor analysis.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

MicroBooNE Electron Neutrino Cross Sections without Visible Pions

MicroBooNE is an 85-tonne liquid argon time projection chamber (LArTPC) at Fermilab. It collected data from two different beam lines between 2015 and 2020 and has since released a large number of neutrino cross section results on argon. These inform neutrino interaction modelling in view of next generation LArTPCs such as the upcoming DUNE experiment. We present new measurements of the electron neutrino charged current pionless cross section on argon in the MicroBooNE detector. These measurements are essential to DUNE’s oscillation analysis as they impact the predicted interaction rate of the main flavor appearance signal. Two measurements are presented, one that leverages the full on-axis MicroBooNE Booster Neutrino Beam dataset while the other uses about 30% of the 8° off-axis Neutrino at the Main Injector beam dataset. Two channels can be considered: with or without a visible pion in the final state. Both measurements consider events with visible protons and the BNB measurement also measures electron neutrinos across the proton visibility threshold. Differential cross sections are extracted in proton and electron kinematics. The relationship between the hadronic and leptonic systems is explored through the angle between the proton and electron directions. The resulting cross sections are compared to a variety of generator predictions using different models of neutrino interactions. We find overall good agreement with most models, especially in lepton kinematics.

Mellet, Lucile [Michigan State U.]↗

Data-driven model validation for neutrino-nucleus cross section measurements

Neutrino-nucleus cross section measurements are needed to improve interaction modeling to meet the precision needs of neutrino experiments in efforts to measure oscillation parameters and search for physics beyond the Standard Model. We review the difficulties associated with modeling neutrino-nucleus interactions that lead to a dependence on event generators in oscillation analyses and cross section measurements alike. We then describe data-driven model validation techniques intended to address this model dependence. The method relies on utilizing various goodness-of-fit tests and the correlations between different observables and channels to probe the model for defects in the phase space relevant for the desired analysis. These techniques shed light on relevant mismodeling, allowing it to be detected before it begins to bias the cross section results. We compare more commonly used model validation methods which directly validate the model against alternative ones to these data-driven techniques and show their efficacy with fake data studies. These studies demonstrate that employing data-driven model validation in cross section measurements represents a reliable strategy to produce robust results that will stimulate the desired improvements to interaction modeling.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

NASA-Lewis experiences with multigroup cross sections and shielding calculations

The nuclear reactor shield analysis procedures employed at NASA-Lewis are described. Emphasis is placed on the generation, use, and testing of multigroup cross section data. Although coupled neutron and gamma ray cross section sets are useful in two dimensional Sn transport calculations, much insight has been gained from examination of uncoupled calculations. These have led to experimental and analytic studies of areas deemed to be of first order importance to reactor shield calculations. A discussion is given of problems encountered in using multigroup cross sections in the resolved resonance energy range. The addition to ENDF files of calculated and/or measured neutron-energy-dependent capture gamma ray spectra for shielding calculations is questioned for the resonance region. Anomalies inherent in two dimensional Sn transport calculations which may overwhelm any cross section discrepancies are illustrated.

Lahti, G. P.↗

Boron epoxy reinforced structural sections.

A NASA Research program on the development of lightweight aluminum stiffening sections will be reviewed. The sections under investigation are hollowed extrusions which have been reinforced with boron epoxy by means of a fiber infiltration scheme being developed by Avco. Advantages of this type of construction are cost, environmental stability, manufacturing flexibility, and simplicity in joining. Present studies are focused on developing and verifying structural concepts for stiffener sections for compression panels. Results of analytical studies to size boron reinforcement will be discussed. Compression test results on stiffener sections will be presented and the design of a large compression panel will be reviewed. Results from compression panel efficiency studies indicate that panels with infiltrated stiffeners may be as much as 25% lighter than comparable all aluminum panels.-

Roy, P. A.↗

NASA-Lewis experiences with multigroup cross sections and shielding calculations.

Description of the nuclear reactor shield analysis procedures employed at NASA-Lewis Research Center. Emphasis is placed on the generation, use, and testing of multigroup cross-section data. Although coupled neutron and gamma ray cross-section sets are useful in two-dimensional Sn transport calculations, much insight has been gained from examination of uncoupled calculations. These have led to experimental and analytic studies of areas deemed to be of first-order importance to reactor shield calculations. A discussion is given of problems encountered in using multigroup cross sections in the resolved resonance energy range. The addition to ENDF files of calculated and/or measured neutron-energy-dependent capture gamma ray spectra for shielding calculations is questioned for the resonance region. Anomalies inherent in two-dimensional Sn transport calculations which may overwhelm any cross-section discrepancies are illustrated.

Lahti, G. P.↗

The relation between momentum transfer and capture and total scattering cross sections for ion-dipole collisions

Numerical values of momentum transfer cross sections sigma sub m for ion-dipole collisions are compared with the corresponding capture cross sections sigma sub c as a function of ion velocity and rotational temperature. For values of dipole moment mu from 1 to 4 Debyes the sigma sub m/sigma sub c ratio is in the range 1.2 to 2.0 (roughly). This is in contrast to the simple relation for Langevin collisions where sigma sub m/sigma sub c is equal to or approximately 1.10 independent of polarizability of the target atom. At low temperatures, the momentum transfer cross sections can be as large as 2000 A squared but they are only about 15 to 30 percent of the total scattering cross sections sigma sub S.

Dugan, J. V., Jr.↗

Transport analysis of measured neutron leakage spectra from spheres as tests of evaluated high energy cross sections

Integral tests of evaluated ENDF/B high-energy cross sections have been made by comparing measured and calculated neutron leakage flux spectra from spheres of various materials. An Am-Be (alpha,n) source was used to provide fast neutrons at the center of the test spheres of Be, CH2, Pb, Nb, Mo, Ta, and W. The absolute leakage flux spectra were measured in the energy range 0.5 to 12 MeV using a calibrated NE213 liquid scintillator neutron spectrometer. Absolute calculations of the spectra were made using version 3 ENDF/B cross sections and an S sub n discrete ordinates multigroup transport code. Generally excellent agreement was obtained for Be, CH2, Pb, and Mo, and good agreement was observed for Nb although discrepancies were observed for some energy ranges. Poor comparative results, obtained for Ta and W, are attributed to unsatisfactory nonelastic cross sections. The experimental sphere leakage flux spectra are tabulated and serve as possible benchmarks for these elements against which reevaluated cross sections may be tested.

Bogart, D. D.↗

Experimental aerodynamics characteristics for bodies of elliptic cross section at angles of attack from 0 deg to 58 deg and Mach numbers from 0.6 to 2.0

An experimental investigation was conducted to measure the static aerodynamic characteristics for two bodies of elliptic cross section and for their equivalent body of revolution. The equivalent body of revolution had the same length and axial distribution of cross-sectional area as the elliptic bodies. It consisted of a tangent ogive nose of fineness ratio 3 followed by a cylinder with a fineness ratio of 7. All bodies were tested at Mach numbers of 0.6, 0.9, 1.2, 1.5, and 2.0 at angles of attack from 0 deg to 58 deg. The data demonstrate that the aerodynamic characteristics can be significantly altered by changing the body cross section from circular to elliptic and by rolling the body from 0 deg to 90 deg. For example, the first elliptic body (with a constant cross-sectional axis ratio of 2) developed at zero roll about twice the normal force developed by the equivalent body of revolution. At some angles of attack greater than about 25 deg, side forces and yawing moments were measured in spite of the fact that the bodies were tested at zero angle of sideslip. The side-force and yawing-moment coefficients decreased with an increase in Mach number and essentially disappeared for all the bodies at Mach numbers greater than 1.2. From the standpoint of reducing undesirable side forces at high angles of attack, it is best to have the flattest side of the nose of the elliptic bodies pitching against the stream crossflow. The effect of Reynolds number was also the least significant for both elliptic bodies when the flattest side of the nose was pitched against the stream crossflow.

Jorgensen, L. H.↗

Examination of the influence of coatings on thin superalloy sections. Volume 2: Detailed procedures and data

The effects of an aluminide coating, Codep B-1, and of section thickness were investigated on two cast nickel base superalloys, Rene 80 and Rene 120. Cast section thicknesses ranged from 0.038 cm to 0.15 cm. Simulated engine exposures for 1000 hours at 899C or 982C in a jet fuel burner rig with cyclic air cooling were studied, as were the effects of surface machining before coating and re-machining and re-coating after exposures. The properties evaluated included tensile at room temperature., 871C and 982C, stress rupture at 760C, 871C, 982C and 1093C, high cycle mechanical fatigue at room temperature., and thermal fatigue with a 1093C peak temperature. Thin sections had tensile strengths similar to standard size bars up to 871C and lower strengths at 982C and above, with equivalent elongation, and stress rupture life was lower for thin sections at all test conditions. The aluminide coating lowered tensile and rupture strengths up to 871C, with greater effects on thinner specimens. Elevated temperature exposure lowered tensile and rupture strengths of thinner specimens at the lower test temperatures. Surface machining had little effect on properties, but re-machining after exposure reduced thickness and increased metallurgical changes enough to lower properties at most test conditions.

Kaufman, M.↗

Test-section noise of the Ames 7 by 10-foot wind tunnel no. 1

An investigation was made of the test-section noise levels at various wind speeds in the Ames 7- by 10-Foot Wind Tunnel No. 1. No model was in the test section. Results showed that aerodynamic noise from various struts used to monitor flow conditions in the test section dominated the wind-tunnel background noise over much of the frequency spectrum. A tapered microphone stand with a thin trailing edge generated less noise than did a constant-chord strut with a blunt trailing edge. Noise from small holes in the test-section walls was insignificant.

Soderman, P. T.↗

Acoustical modeling study of the open test section of the NASA Langley V/STOL wind tunnel

An acoustic model study was carried out to identify effective sound absorbing treatment of strategically located surfaces in an open wind tunnel test section. Also an aerodynamic study done concurrently, sought to find measures to control low frequency jet pulsations which occur when the tunnel is operated in its open test section configuration. The acoustical modeling study indicated that lining of the raised ceiling and the test section floor immediately below it, results in a substantial improvement. The aerodynamic model study indicated that: (1) the low frequency jet pulsations are most likely caused or maintained by coupling of aerodynamic and aeroacoustic phenomena in the closed tunnel circuit, (2) replacing the hard collector cowl with a geometrically identical but porous fiber metal surface of 100 mks rayls flow resistance does not result in any noticable reduction of the test section noise caused by the impingement of the turbulent flow on the cowl.

Ver, I. L.↗

Closed-form equations for the lift, drag, and pitching-moment coefficients of airfoil sections in subsonic flow

Closed-form equations for the lift, drag, and pitching moment coefficients of two dimensional airfoil sections in steady subsonic flow were obtained from published theoretical and experimental results. A turbulent boundary layer was assumed to exist on the airfoil surfaces. The effects of section angle of attack, Mach number, Reynolds number, and the specific airfoil type were considered. The equations were applicable through an angle of attack range of -180 deg to +180 deg; however, above about + or - 20 deg, the section characteristics were assumed to be functions only of angle of attack. A computer program is presented which evaluates the equations for a range of Mach numbers and angles of attack. Calculated results for the NACA 23012 airfoil section were compared with experimental data.

Smith, R. L.↗

Cross sections relevant to gamma ray astronomy

Gamma-ray production cross sections were measured for protons and alpha particles incident on targets consisting of nuclei of high cosmic abundance: C-12, N-14, O-16, Ne-20, Mg-24, Si-28 and Fe-56. Solid or gaseous targets were bombarded by monoenergetic beams of protons and alpha particles, and gamma rays were detected by two Ge(Li) detectors. The proton energy for each target was varied from threshold to about 24 MeV (lab); for alphas the range was from threshold to about 27 MeV. For most transitions, it was possible to measure the total cross section by placing the detectors at 30.5 deg and 109.9 deg where the fourth-order Legendre polynomial is zero. For the case of the 16O (E sub gamma = 6.13 MeV, multipolarity E3) cross sections, yields were measured at four angles. Absolute cross sections were obtained by integrating the beam current and by measuring target thicknesses and detector efficiencies. The Ge(Li) detector resolution was a few keV (although the peak widths were greater, due to Doppler broadening).

Dyer, P.↗

NASA patent abstracts bibliography: A continuing bibliography. Section 1: Abstracts (supplement 13)

This bibliography is issued in two sections: Section 1 - Abstracts, and Section 2 - Indexes. This issue of the Abstract Section cites 161 patents and applications for patent introduced into the NASA scientific and technical information system during the period January 1978 through June 1978. Each entry consists of a citation, an abstract, and in most cases, a key illustration selected from the patent or application for patent.

Source record↗

Experimental differential and integral electron impact cross sections for the B /1-Sigma-u +/ state of H2 in the intermediate-energy region

Utilizing a crossed electron-beam-molecular-beam scattering technique, differential electron impact cross sections (DCS) for the excitation of the nu prime = 2 vibrational band of the B (1-Sigma-u +) state of H2 have been measured and are presented for the first time. These measurements were made at electron impact energies of 15, 20, 30, 40, 50 and 60 eV. At each energy, DCS between scattering angles of 10 and 135 deg were determined. They were then extrapolated to 0 and 180 deg scattering angles to obtain the integral cross sections. These integral cross sections and the Frank-Condon factor for the nu prime = 2 band were used to calculate the total cross sections for the excitation of the B (1-Sigma-u +).

Srivastava, S. K.↗

Detection and interpretation of ocean roughness variations across the Gulf Stream inferred from radar cross section observations

Radar cross section data shows that the Gulf Stream has a higher cross section per unit area (interpreted here as a greater roughness) than the water on the continental shelf. A steep gradient in cross section was often seen at the expected location of the western boundary. There were also longer-scale (10-20 km) gradual fluctuations within the stream of significant magnitude. These roughness variations are correlated with the surface shear stress that the local wind imposes on the sea. Using the available surface-truth information concerning the wind speed and direction, an assumed Gulf Stream velocity profile, and high-resolution ocean-surface temperature data obtained by the VHRR onboard a NOAA-NESS polar-orbiting satellite, the present study demonstrates that the computed surface stress variation bears a striking resemblance to the measured radar cross-section variations.

Weissman, D. E.↗