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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17
All sourcesNASA NTRSDOE OSTI
NASA NTRS1980

Retrofit and verification test of a 30-cm ion thruster

Twenty modifications were found to be necessary and were approved by design review. These design modifications were incorporated in the thruster documents (drawings and procedures) to define the J series thruster. Sixteen of the design revisions were implemented in a 900 series thruster by retrofit modification. A standardized set of test procedures was formulated, and the retrofit J series thruster design was verified by test. Some difficulty was observed with the modification to the ion optics assembly, but the overall effect of the design modification satisfies the design objectives. The thruster was tested over a wide range of operating parameters to demonstrate its capabilities.

Dulgeroff, C. R.↗
NASA NTRS1981

The 30 cm J Series Mercury Bombardment Thruster

The 30 cm J Series Thruster has been base-lined for the Solar Electric Propulsion Vehicle. This paper discusses the evolution of the thruster and details its performance, lifetime, and operational characteristics. An operational envelope covering nominal input powers of 2650 to 700 W is defined. Total thruster efficiencies over this envelope range from 0.711 to 0.472 with a corresponding impulse and thrust ranging from 2980 to 1850 sec and 129.1 to 36.4 mN, respectively. Completed life test segments and the ability of the thruster to meet the design goal of 15,000 hr of life as well as the life limitations are discussed. A description and rationale of the present set of thruster operational control algorithms is also presented.

Bechtel, R. T.↗
NASA NTRS1981

Results of the Mission Profile Life Test first test segment - Thruster J1

A series of long term test segments of 30 cm diameter mercury bombardment thrusters is being conducted as the Mission Profile Life Test. The first 4000 hour segment has been completed with the J series thruster, J1. Thruster and power processing units were controlled by computer with software algorithms governing normal functions of startup, throttle, and shutdown as well as automatically handling a variety of off-normal conditions. Thruster operation includes a discussion of the test chronology describing notable events and their significance. Post-test examination provides insight into thruster lifetime. Results are consistent with mission requirements of 15,000 hours at 2A

James, E. L.↗
NASA NTRS1981

Particle and field measurements on two J-series 30-centimeter thrusters

An experimental investigation under complete computer control of the characteristics of particles and fields emanating from mercury bombardment ion thrusters (J-series, 30 cm diameter), operating independently and simultaneously, is discussed. Results show that the flux rate of sputtered metal atoms leaving a single thruster has been determined and the data is in agreement with previous test results. The flux rate and energies of ions leaving single and two-thruster configurations have been established for a variety of beam current levels and combinations involving the two thrusters, and the data are sufficient to establish upper bounds. Floating potential measurements made in the near vicinity of the thrusters indicate that the fields are weak, plus or minus a few volts. The tests may be significant for the Solar Electric Propulsion System (SEPS) planners.

Lathem, W. C.↗
NASA NTRS1982

Operation of the J-series thruster using inert gas

Electron bombardment ion thrusters using inert gases are candidates for large space systems. The J-Series 30 cm diameter thruster, designed for operation up to 3 k-W with mercury, is at a state of technology readiness. The characteristics of operation with xenon, krypton, and argon propellants in a J-Series thruster with that obtained with mercury are compared. The performance of the discharge chamber, ion optics, and neutralizer and the overall efficiency as functions of input power and specific impulse and thruster lifetime were evaluated. As expected, the discharge chamber performance with inert gases decreased with decreasing atomic mass. Aspects of the J-Series thruster design which would require modification to provide operation at high power with insert gases were identified.

Rawlin, V. K.↗
NASA NTRS1982

Electric thruster research

It has been customary to assume that ions flow nearly equally in all directions from the ion production region within an electron-bombardment discharge chamber. In general, the electron current through a magnetic field can alter the electron density, and hence the ion density, in such a way that ions tend to be directed away from the region bounded by the magnetic field. When this mechanism is understood, it becomes evident that many past discharge chamber designs have operated with a preferentially directed flow of ions. Thermal losses were calculated for an oxide-free hollow cathode. At low electron emissions, the total of the radiation and conduction losses agreed with the total discharge power. At higher emissions, though, the plasma collisions external to the cathode constituted an increasingly greater fraction of the discharge power. Experimental performance of a Hall-current thruster was adversely affected by nonuniformities in the magnetic field, produced by the cathode heating current. The technology of closed-drift thrusters was reviewed. The experimental electron diffusion in the acceleration channel was found to be within about a factor of 3 of the Bohm value for the better thruster designs at most operating conditions. Thruster efficiencies of about 0.5 appear practical for the 1000 to 2000 s range of specific impulse. Lifetime information is limited, but values of several thousands of hours should be possible with anode layer thrusters operated or = to 2000 s.

Kaufman, H. R.↗
NASA NTRS1982

Status of the J-series 30-cm mercury ion thruster

This paper describes the status of the 30-cm J-series mercury ion thruster. This thruster was baselined for the Solar Electric Propulsion System (SEPS) vehicle. This thruster is described and several modifications plus suggested modifications are presented. Some of the modifications resulted from tests performed with the thruster. The operational characteristics of eight J-series thrusters are presented. Isolator contamination and flake formation are also discussed.

Kami, S.↗
NASA NTRS1982

Extended-performance 8-cm ion thruster operation

The performance of an 8-cm ion thruster has been extended to 32-mN thrust, 4062-s specific impulse, and 0.033-mN/W thrust-to-power ratio. The design of this thruster is similar to the IAPS (Ion Auxiliary Propulsion System), which has a performance of 5-mN thrust, 3500-s specific impulse, and 0.036-mN/W thrust-to-power ratio. The above level of extended performance has been achieved by increasing the discharge power, ion-beam accelerating voltage, and propellant flowrate, and by modifying the propellant-vapor injection, discharge-chamber magnetic-field strength, high-voltage insulators, and electron baffle. This paper describes results obtained in characterizing the extended-performance operation of both the unmodified thruster (i.e., in an IAPS-like configuration) and the modified thruster. Lifetime-estimating measurements for the modified thruster at extended-performance conditions are also presented.

Wessel, F. J.↗
NASA NTRS1984

Experimental investigation of the pulsed electrothermal (PET) thruster

Burton et al. (1982) have discussed the theory of the Pulsed Electrothermal (PET) thruster, a device which in principle can operate with 70 percent efficiency at a specific impulse of 1000 seconds and higher. It is pointed out that this level of performance would be particularly attractive for orbit raising of large satellites and other near-earth missions, which cannot be easily accomplished by chemical propulsion. The present investigation is concerned with two PET thruster operating modes. A PET thruster was built and tested on a thrust stand. Exhaust velocities for polyethylene propellant vary from 20 to 27 km/sec. Single pulse specific impulse and efficiency measurements based on ablated mass show a thruster efficiency of 37-56 percent in the time range from 1000 to 1750 seconds. It is believed that an improved design with a thruster efficiency in the range from 70 to 80 percent might be possible.

Burton, R. L.↗
NASA NTRS1984

Investigation of a pulsed electrothermal thruster system

The performance of an ablative wall Pulsed Electrothermal (PET) thruster is accurately characterized on a calibrated thrust stand, using polyethylene propellant. The thruster is tested for four configurations of capillary length and pulse length. The exhaust velocity is determined with twin time-of-flight photodiode stagnation probes, and the ablated mass is measured from the loss over ten shots. Based on the measured thrust impulse and the ablated mass, the specific impulse varies from 1000 to 1750 seconds. The thrust to power varies from .05 N/kW (quasi-steady mode) to .10 N/kW (unsteady mode). The thruster efficiency varies from .56 at 1000 seconds to .42 at 1750 seconds. A conceptual design is presented for a 40 kW PET propulsion system. The point design system performance is .62 system efficiency at 1000 seconds specific impulse. The system's reliability is enhanced by incorporating 20, 20 kW thruster modules which are fired in pairs. The thruster design is non-ablative, and uses water propellant, from a central storage tank, injected through the cathode.

Burton, R. L.↗
NASA NTRS1990

Bi-directional thruster development and test report

The design, calibration and testing of a cold gas, bi-directional throttlable thruster are discussed. The thruster consists of an electro-pneumatic servovalve exhausting through opposite nozzles with a high gain pressure feedback loop to optimize performance. The thruster force was measured to determine hysteresis and linearity. Integral gain was used to maximize performance for linearity, hysteresis, and minimum thrust requirements. Proportional gain provided high dynamic response (bandwidth and phase lag). Thruster performance is very important since the thrusters are intended to be used for active control.

Jacot, A. D.↗
NASA NTRS1990

5kW xenon ion thruster lifetest

This paper describes the results of the first lifetest of a high power ring-cusp ion thruster. A 30-cm laboratory model thruster was operated steady-state at a nominal beam power of 5kW on xenon propellant for approximately 900 hours. This test was conducted to identify life-limiting erosion mechanisms and thruster design modifications, and to demonstrate operation using simplified power processing. The results from this test are described including the conclusions derived from extensive post-test analyses of the thruster. Modifications to the thruster and ground support equipment, which have been incorporated to solve problems identified by the lifetest, are also described.

Patterson, Michael J.↗
NASA NTRS1990

High vacuum facility for hydrazine thruster testing

An ongoing modification is described of a large vacuum chamber to accommodate the ignition of an arcjet hydrazine thruster while maintaining a vacuum level of 1 x 10(exp -5) torr or less. The vacuum facility consists of a 20 ft stainless steel vacuum tank with an internal LN2 shroud, four 35 in. cryopumps and an 8 in. turbopump. To maintain a vacuum level of 1 x 10(exp -5) torr or less, 900 sq ft of liquid helium (LHe) shroud surface was installed to maintain the vacuum level and pumping requirements. A vacuum level of 1 x 10(exp -5) torr or less will allow the hydrazine thrust to exit the thruster nozzle and radiate into a space type environment so that the plume flow field can be analyzed and compared to the analytical model density distribution profile. Some other arcjet thruster characteristics measured are the electromagnetic interference (EMI) and exhaust contamination. This data is used to evaluate if the arcjet thruster with its high specific impulse in comparison to current chemical propulsion thruster can be used for the next generation of communication satellites.

Neary, Patrick F.↗
NASA NTRS1990

Characterization of Iridium Coated Rhenium Used in High-Temperature, Radiation-Cooled Rocket Thrusters

Materials used for radiation-cooled rocket thrusters must be capable of surviving under extreme conditions of high-temperatures and oxidizing environments. While combustion efficiency is optimized at high temperatures, many refractory metals are unsuitable for thruster applications due to rapid material loss from the formation of volatile oxides. This process occurs during thruster operation by reaction of the combustion products with the material surface. Aerojet Technical Systems has developed a thruster cone chamber constructed of Re coated with Ir on the inside surface where exposure to the rocket exhaust occurs. Re maintains its structural integrity at high temperature and the Ir coating is applied as an oxidation barrier. Ir also forms volatile oxide species (IrO2 and IrO3) but at a considerably slower rate than Re. In order to understand the performance limits of Ir-coated Re thrusters, we are investigating the interdiffusion and oxidation kinetics of Ir/Re. The formation of iridium and rhenium oxides has been monitored in situ by Raman spectroscopy during high temperature exposure to oxygen. For pure Ir, the growth of oxide films as thin as approximately 200 A could be easily detected and the formation of IrO2 was observed at temperatures as low as 600 C. Ir/Re diffusion test specimens were prepared by magnetron sputtering of Ir on Re substrates. Concentration profiles were determined by sputter Auger depth profiles of the heat treated specimens. Significant interdiffusion was observed at temperatures as low as 1000 C. Measurements of the activation energy suggest that below 1350 C, the dominant diffusion path is along defects, most likely grain boundaries, rather than bulk diffusion through the grains. The phases that form during interdiffusion have been examined by x ray diffraction. Analysis of heated test specimens indicates that the Ir-Re reaction produces a solid solution phase of Ir dissolved in the HCP structure of Re.

Stulen, R. H.↗
NASA NTRS1991

Diffusion mechanisms in Ir-coated Re for high-temperature, radiation-cooled rocket thrusters

Materials used for radiation-cooled rocket thrusters must be capable of surviving under extreme conditions of high temperatures and oxidizing environments. Thruster chambers were developed using chemical-vapor-deposited (CVD) Re coated with CVD Ir on the inside surface which is exposed to hot combustion gases. Ir serves as an oxidation barrier protecting the Re which maintains structural integrity at high temperatures. In order to predict and extend the performance limits of these Ir-coated Re thrusters, the diffusion kinetics of CVD materials at temperature are studied. Thruster end ring sections were examined using electron microprobe analysis both before and after exposure to high temperature vacuum environments. The resulting elemental maps for Re, Ir, and Mo in the near-surface region allow identification of diffusion mechanisms operating at these temperatures. Line scans for Ir and Re were fit using a diffusion model to extract relevant diffusion constants. The fastest diffusion process is seen to be grain boundary diffusion with Re diffusing down grain boundaries in the Ir overlayer. The measured dependence of the diffusion rate on temperature will allow prediction of operating lifetimes for these thrusters.

Hamilton, J. C.↗
NASA NTRS1992

Preliminary investigation of power flow and electrode phenomena in a multi-megawatt coaxial plasma thruster

The present report on preliminary results of theoretical and experimental investigations of power flow in a large, unoptimized, multimegawatt coaxial thruster evaluates the significance of these data for the development of efficient, megawatt-class magnetoplasmadynamic (MPD) thrusters. The good agreement obtained between thruster operational performance and model predictions suggests that ideal MHD processes, including those of a magnetic nozzle, play an important role in coaxial plasma thruster dynamics at power levels relevant to advanced space propulsion. An optimized magnetic nozzle design would aid the development of efficient, multimegawatt MPD thrusters.

Schoenberg, Kurt F.↗
NASA NTRS1992

Simulated mission testing and flight performance of a 0.2 lbf Magellan monopropellant thruster

Results are presented of laboratory tests and actual flight performance of a 0.2 lbf Magellan monopropellant thruster subjected to temperatures ranging from 120 to 150 deg C. The results of tests demonstrated that the thruster operated satisfactorily at temperatures up to and including 140 C (thruster performance at 150 C was inconsistent). Flight conditions and thruster performance were monitored during Orbital Transfer Maneuver One and Cycle-2 flights. It was found that, for a given amount of momentum removed during a spacecraft reaction wheel (RW) desaturation, the number of thruster pulses required to remove that RW momentum was exceedingly consistent.

Costanza, R. A.↗
NASA NTRS1992

MPD thruster technology

The topics are presented in viewgraph form and include the following: in house program elements; performance measurements; applied-field magnetoplasmadynamic (MPD) thruster performance scaling; MPD thruster technology; thermal efficiency scaling; anode fall voltage measurements; anode power deposition studies; MPD thruster plasma modeling; MPD thruster lifetime studies; and MPD thruster performance studies.

Myers, Roger M.↗