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At least 307 records · Page 17

Potential benefits of magnetic suspension and balance systems

The potential of Magnetic Suspension and Balance Systems (MSBS) to improve conventional wind tunnel testing techniques is discussed. Topics include: elimination of model geometry distortion and support interference to improve the measurement accuracy of aerodynamic coefficients; removal of testing restrictions due to supports; improved dynamic stability data; and stores separation testing. Substantial increases in wind tunnel productivity are anticipated due to the coalescence of these improvements. Specific improvements in testing methods for missiles, helicopters, fighter aircraft, twin fuselage transports and bombers, state separation, water tunnels, and automobiles are also forecast. In a more speculative vein, new wind tunnel test techniques are envisioned as a result of applying MSBS, including free-flight computer trajectories in the test section, pilot-in-the-loop and designer-in-the-loop testing, shipboard missile launch simulation, and optimization of hybrid hypersonic configurations. Also addressed are potential applications of MSBS to such diverse technologies as medical research and practice, industrial robotics, space weaponry, and ore processing in space.

Lawing, Pierce L.↗

A review of Magnetic Suspension and Balance Systems

This paper traces the development of Magnetic Suspension and Balance Systems (MSBSs) for use in wind tunnels. The expression MSBS implies a system that can both suspend a model and also measure the forces and moments acting on the model. This avoids the need for any mechanical support of the model. An MSBS uses electromagnets located outside the test section walls to create magnetic fields inside the test section. Measurement of the electrical current flowing in each of the electromagnets can be used to determine the forces and moments acting on the suspended model. An MSBS is capable of supporting a model with an internal magnetized core subject to gravity, aerodynamic, and inertial loads. The model must have a core made of either a permanent magnet, magnetized soft iron, or a solenoid. The position of the suspended body is inherently unstable. A closed-loop control system which includes a position sensing system has to control the position of the body by controlling the applied magnetic fields. This paper includes a discussion of all the known MSBSs and the outlook for larger systems.

Boyden, Richmond P.↗

Embracing Safe Ground Test Facility Operations and Maintenance

Conducting integrated operations and maintenance in wind tunnel ground test facilities requires a balance of meeting due dates, efficient operation, responsiveness to the test customer, data quality, effective maintenance (relating to readiness and reliability), and personnel and facility safety. Safety is non-negotiable, so the balance must be an "and" with other requirements and needs. Pressure to deliver services faster at increasing levels of quality in under-maintained facilities is typical. A challenge for management is to balance the "need for speed" with safety and quality. It s especially important to communicate this balance across the organization - workers, with a desire to perform, can be tempted to cut corners on defined processes to increase speed. Having a lean staff can extend the time required for pre-test preparations, so providing a safe work environment for facility personnel and providing good stewardship for expensive National capabilities can be put at risk by one well-intending person using at-risk behavior. This paper documents a specific, though typical, operational environment and cites management and worker safety initiatives and tools used to provide a safe work environment. Results are presented and clearly show that the work environment is a relatively safe one, though still not good enough to keep from preventing injury. So, the journey to a zero injury work environment - both in measured reality and in the minds of each employee - continues. The intent of this paper is to provide a benchmark for others with operational environments and stimulate additional sharing and discussion on having and keeping a safe work environment.

Dunn, Steven C.↗

TPSAS-NF1676L-15194-DND

Technical Motivation - 1950s: Indication of large lateral (roll/yaw) acceleration (“β-dot”) dynamic derivatives for configurations with strong vortex flows in the stall region (Lichtenstein, Campbell, Riley)! - 1960s: Increased emphasis on use of long-range missiles tempered by aircraft losses in close-in air combat - 1970s: - Effect of lateral acceleration derivatives on aircraft stability (Nguyen) - Characteristics and air combat advantages of rapid controlled large-amplitude maneuvering at low speeds near maximum lift shown in piloted simulations (Herbst) - 1980s: - Dynamic (forced-oscillation, rotary balance, curved- and rolling-flow) wind tunnel tests (Grafton, Lutze, Hultberg) - Incorporation of test data into computer simulations (Kalviste) - Technologies developed for controlled maneuvers at stall, post-stall angles of attack - Concern that conventional math modeling inadequately represented the dynamic component of these motions - Need to evaluate dependency of control laws on accurate computer simulations and motion prediction

Marilyn E Ogburn↗

Summary Report of the First International Symposium on Strain Gauge Balances and Workshop on AoA/Model Deformation Measurement Techniques

The first International Symposium on Strain Gauge Balances was sponsored under the auspices of the NASA Langley Research Center (LaRC), Hampton, Virginia during October 22-25, 1996. Held at the LaRC Reid Conference Center, the Symposium provided an open international forum for presentation, discussion, and exchange of technical information among wind tunnel test technique specialists and strain gauge balance designers. The Symposium also served to initiate organized professional activities among the participating and relevant international technical communities. The program included a panel discussion, technical paper sessions, tours of local facilities, and vendor exhibits. Over 130 delegates were in attendance from 15 countries. A steering committee was formed to plan a second international balance symposium tentatively scheduled to be hosted in the United Kingdom in 1998 or 1999. The Balance Symposium was followed by the half-day Workshop on Angle of Attack and Model Deformation on the afternoon of October 25. The thrust of the Workshop was to assess the state of the art in angle of attack (AoA) and model deformation measurement techniques and to discuss future developments.

Tripp, John S.↗

NASA LaRC Strain Gage Balance Design Concepts

The NASA Langley Research Center (LaRC) has been designing strain-gage balances for more than fifty years. These balances have been utilized in Langley's wind tunnels, which span over a wide variety of aerodynamic test regimes, as well as other ground based test facilities and in space flight applications. As a result, the designs encompass a large array of sizes, loads, and environmental effects. Currently Langley has more than 300 balances available for its researchers. This paper will focus on the design concepts for internal sting mounted strain-gage balances. However, these techniques can be applied to all force measurement design applications. Strain-gage balance concepts that have been developed over the years including material selection, sting, model interfaces, measuring, sections, fabrication, strain-gaging and calibration will be discussed.

Rhew, Ray D.↗

Hydraulic Calibrator for Strain-Gauge Balances

Instrument for calibrating strain-gauge balances uses hydraulic actuators and load cells. Eliminates effects of nonparallelism, nonperpendicularity, and changes of cable directions upon vector sums of applied forces. Errors due to cable stretching, pulley friction, and weight inaccuracy also eliminated. New instrument rugged and transportable. Set up quickly. Developed to apply known loads to wind-tunnel models with encapsulated strain-gauge balances, also adapted for use in calibrating dynamometers, load sensors on machinery and laboratory instruments.

Skelly, Kenneth↗

Preliminary flight and wind tunnel comparisons of the inlet/airframe interaction of the F-15 airplane

Preliminary flight and wind tunnel comparison data are presented for the F-15 inlet/airframe interactions program. Test conditions and instrumentation for both the model and the aircraft are described. Flight and wind tunnel inlet drag data (for a 0-deg angle of attack and Mach numbers of 0.6, 0.9, and 1.2), derived by using nearly identical pressure integration equations, are compared. The effects of a movable cowl, movable ramps, and other system components on pressure flow fields along the airframe are discussed. Excellent agreement between wind tunnel and flight pressure-integrated drags is found at all three Mach numbers. The wind tunnel data show good agreement for pressure-integrated and force-balance-measured inlet drag, except at Mach 0.6. Flight-measured pressure-integrated inlet lift is lower than that measured in the wind tunnel.

Webb, L. D.↗

Measurement of dynamic direct and cross-coupling derivatives due to oscillatory roll

An oscillatory roll apparatus is described with which the complete set of moment and force derivatives due to an oscillation in roll can be obtained in a wind tunnel. A newly developed technique to reduce the dynamic data originating from the four-component balance used with the above apparatus is briefly presented. The technique is intended to account for the dynamic behavior of the model-balance subsystem in the presence of motions in the various degrees of freedom allowed by the balance webs. Finally, results obtained from both dynamic calibration as well as wind-tunnel tests are shown.

Hanff, E. S.↗

New Approach for the Assessment of Interactions of a Strain-Gage Balance

A new approach was developed to assess interactions of a strain-gage balance. The approach compares interactions observed during a calibration of the balance with interactions observed during the application of check loads. The approach assumes that alignment errors of the calibration loads are negligible. In that case, interactions observed during the calibration can be used as a reference for the assessment of interactions of check loads. The new approach first fits interactions of a single-component load of the calibration data using simple regression models. Then, interactions of the check loads are predicted by using the check load values as inputs for the regression models of the interactions. In the next step, absolute values of differences between predicted and observed interactions of the check loads are computed. Afterwards, the largest differences are compared with empirical thresholds to assess how well the interactions of the check load data agree with the interactions of the calibration data. Recently obtained data sets of a six-component force balance are used to illustrate the application of the new approach. It is also demonstrated how knowledge of balance design characteristics can benefit the assessment of interactions.

wind tunnel test↗

Jet Exit Rig Six Component Force Balance

A new six axis air balance was delivered to the NASA Glenn Research Center. This air balance has an axial force capability of 800 pounds, primary airflow of 10 pounds per second, and a secondary airflow of 3 pounds per second. Its primary use was for the NASA Glenn Jet Exit Rig, a wind tunnel model used to test both low-speed, and high-speed nozzle concepts in a wind tunnel. This report outlines the installation of the balance in the Jet Exit Rig, and the results from an ASME calibration nozzle with an exit area of 8 square-inches. The results demonstrated the stability of the force balance for axial measurements and the repeatability of measurements better than 0.20 percent.

Castner, Raymond↗

The development of cryogenic wind tunnels and their application to maneuvering aircraft technology

The cryogenic wind tunnel and its potential for advancing maneuvering aircraft technology is discussed. A brief overview of the cryogenic wind tunnel concept and the capabilities and status of the Langley cryogenic facilities is given, as is a review of the considerations leading to the selection of the cryogenic concept such as capital and operating costs of the tunnel, model and balance construction implications, and test condition. Typical viscous, compressibility and aeroelastic effects encountered by maneuvering aircraft are illustrated and the unique ability of the cryogenic wind tunnels to isolate and investigate these parameters while simulating full scale conditions is discussed. The status of the Langley cryogenic wind tunnel facilities is reviewed and their operating envelopes described in relation to maneuvering aircraft research and development requirements. The status of cryogenic testing technology specifically related to aircraft maneuverability studies including force balances and buffet measurement techniques is discussed. Included are examples of research carried out in the Langley 0.3 meter transonic cryogenic wind tunnel to verify the various techniques.

Polhamus, E. C.↗

Advancing Test Capabilities at NASA Wind Tunnels

NASA maintains twelve major wind tunnels at three field centers capable of providing flows at 0.1 M 10 and unit Reynolds numbers up to 45106m. The maintenance and enhancement of these facilities is handled through a unified management structure under NASAs Aeronautics and Evaluation and Test Capability (AETC) project. The AETC facilities are; the 11x11 transonic and 9x7 supersonic wind tunnels at NASA Ames; the 10x10 and 8x6 supersonic wind tunnels, 9x15 low speed tunnel, Icing Research Tunnel, and Propulsion Simulator Laboratory, all at NASA Glenn; and the National Transonic Facility, Transonic Dynamics Tunnel, LAL aerothermodynamics laboratory, 8 High Temperature Tunnel, and 14x22 low speed tunnel, all at NASA Langley. This presentation describes the primary AETC facilities and their current capabilities, as well as improvements which are planned over the next five years. These improvements fall into three categories. The first are operations and maintenance improvements designed to increase the efficiency and reliability of the wind tunnels. These include new (possibly composite) fan blades at several facilities, new temperature control systems, and new and much more capable facility data systems. The second category of improvements are facility capability advancements. These include significant improvements to optical access in wind tunnel test sections at Ames, improvements to test section acoustics at Glenn and Langley, the development of a Supercooled Large Droplet capability for icing research, and the development of an icing capability for large engine testing. The final category of improvements consists of test technology enhancements which provide value across multiple facilities. These include projects to increase balance accuracy, provide NIST-traceable calibration characterization for wind tunnels, and to advance optical instruments for Computational Fluid Dynamics (CFD) validation. Taken as a whole, these individual projects provide significant enhancements to NASA capabilities in ground-based testing. They ensure that these wind tunnels will provide accurate and relevant experimental data for years to come, supporting both NASAs mission and the missions of our government and industry customers.

wind tunnel testing↗

Comparison of Two Load Prediction Methods for Strain-Gage Balances

Data from a five-component semi-span balance is used to perform a systematic comparison of the load prediction accuracy of two load prediction methods. Both methods independently obtain the load prediction equations from multivariate least squares fits of balance calibration data. The first method is called the Non-Iterative Method. This approach directly uses regression models of the individual load components of a balance for the load prediction. The second method is called the Iterative Method. This alternate approach uses a load iteration equation for the load prediction that is constructed from the regression coefficients of the gage outputs of the balance. Basic characteristics of the two methods are reviewed. Afterwards, both methods are applied to calibration, check load, and wind tunnel test data of a five-component semi-span balance. Selected analysis results are compared. These comparisons confirm that the accuracy of the two methods is the same for all practical purposes.

strain-gage balance↗

Strain gage balances and buffet gages

One-piece strain gage force balances were developed for use in the National Transonic Facility (NTF). This was accomplished by studying the effects of the cryogenic environment on materials, strain gages, cements, solders, and moisture proofing agents, and selecting those that minimized strain gage output changes due to temperature. In addition, because of the higher loads that may be imposed by the NTF, these balances are designed to carry a larger load for a given diameter than conventional balances. Full cryogenic calibrations were accomplished, and wind tunnel results that were obtained from the Langley 0-3-Meter Transonic Cryogenic Tunnel were used to verify laboratory test results.

Ferris, A. T.↗

Strain-gage balance calibration of a magnetic suspension and balance system

A load calibration of the NASA 13-in magnetic suspension and balance system (MSBS) is described. The calibration procedure was originally intended to establish the empirical relationship between the coil currents and the external loads (forces and moments) applied to a magnetically suspended calibrator. However, it was discovered that the performance of a strain-gage balance is not affected when subjected to the magnetic environment of the MSBS. The use of strain-gage balances greatly reduces the effort required to perform a current-vs.-load calibration as external loads can be directly inferred from the balance outputs while a calibrator is suspended in MSBS. It is conceivable that in the future such a calibration could become unnecessary, since an even more important application for the use of a strain-gage balance in MSBS environment is the acquisition of precision aerodynamic force and moment data by telemetering the balance outputs from a suspended model/core/balance during wind tunnel tests.

Roberts, Paul W.↗