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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18

Analytical screening of low emissions, high performance duct burners for supersonic cruise aircraft engines

An analytical screening study was conducted to identify duct burner concepts capable of providing low emissions and high performance in advanced supersonic engines. Duct burner configurations ranging from current augmenter technology to advanced concepts such as premix-prevaporized burners were defined. Aerothermal and mechanical design studies provided the basis for screening these configurations using the criteria of emissions, performance, engine compatibility, cost, weight and relative risk. Technology levels derived from recently defined experimental low emissions main burners are required to achieve both low emissions and high performance goals. A configuration based on the Vorbix (Vortex burning and mixing) combustor concept was analytically determined to meet the performance goals and is consistent with the fan duct envelope of a variable cycle engine. The duct burner configuration has a moderate risk level compatible with the schedule of anticipated experimental programs.

Lohmann, R. A.↗

Boundary layer integral matrix procedure: Verification of models

The three turbulent models currently available in the JANNAF version of the Aerotherm Boundary Layer Integral Matrix Procedure (BLIMP-J) code were studied. The BLIMP-J program is the standard prediction method for boundary layer effects in liquid rocket engine thrust chambers. Experimental data from flow fields with large edge-to-wall temperature ratios are compared to the predictions of the three turbulence models contained in BLIMP-J. In addition, test conditions necessary to generate additional data on a flat plate or in a nozzle are given. It is concluded that the Cebeci-Smith turbulence model be the recommended model for the prediction of boundary layer effects in liquid rocket engines. In addition, the effects of homogeneous chemical reaction kinetics were examined for a hydrogen/oxygen system. Results show that for most flows, kinetics are probably only significant for stoichiometric mixture ratios.

Bonnett, W. S.↗

Aerodynamic heating in large cavities in an array of RSI tiles

A large panel of reusable surface insulation (RSI) tiles including lost tile cavities was aerothermally tested in the Langley 8 foot high temperature structures tunnel to determine both the heat load within the cavities and the structural performance of the RSI surrounding the cavities. Tests were conducted with a turbulent boundary layer at a nominal free stream Mach number of 6.6, a total temperature of 1800 K, a Reynolds number per meter of 5 million, and a dynamic pressure of 62 kPa. The maximum aerodynamic heating to the floor of the cavity was two to three times the normal surface heating. The cavity heating rates agreed with data from other facilities and were successfully correlated with an empirical equation. A zippering failure occurred to a tile downstream of a double tile cavity when the separated flow attached to the floor of the cavity and forced the tile from its position.

Hunt, L. R.↗

Jupiter probe heatshield configuration optimization

The effect of initial probe heatshield shape on the total probe mass loss during Jovian entry is considered. Modification of the aerothermal environment and probe entry trajectory due to changing probe heatshield shape is included in a computerized technique designed for rapid assessment of the effect of probe initial shape on heatshield mass loss. Results obtained indicate the importance of trajectory and heating distribution coupling with probe shape and mass change.

Dirling, R. B., Jr.↗

A unique nozzle cover for the Shuttle booster separation motors

The stringent requirements imposed upon the Shuttle booster separation system led to the development of two unique nozzle cover concepts with potential applications in other space propulsion systems. Major requirements were to (1) protect the booster separation motors (BSMs) from the ascent aerothermal environment; (2) provide a humidity seal for the BSM during storage and readiness on the launch pad; (3) open completely during the ignition transient; and (4) produce no debris during ascent, separation, and booster reentry. The nozzle cover concepts included (1) a frangible reinforced elastomeric cover with a retraction mechanism to remove the cover sections away from the plume, and (2) a stainless steel cover hinged by a plastically deforming torsion pin.

Dettling, J. R.↗

Radiative, actively cooled panel tests results

The radiative, actively cooled panel designed to withstand a uniform incident heat flux of 136 kW/sq m to a 444 K surface temperature was evaluated. The test program consisted of preliminary static thermal mechanical loading and aerothermal flow tests. Test results are briefly discussed.

Shore, C. P.↗

Recent advances in convectively cooled engine and airframe structures for hypersonic flight

Research over the past decade has identified critical thermal/structural design problems and has produced viable design concepts for a second generation experimental scramjet. The design concepts for the hydrogen fuel-cooled engine structure involve a variety of innovative features to accommodate the harsh aerothermal environment encountered within the engine. The baseline concept which has evolved has reasonable mass characteristics, and cooling requirements which permit engine operation to Mach 9-10 without additional hydrogen for engine cooling. Studies have identified fabrication techniques and coolant passage configurations that increase fatigue life of the structure an order of magnitude over previous configurations.

Kelly, H. N.↗

Design, analysis, and tests of a shuttle-type heat-pipe-cooled leading edge

A one-half scale heat-pipe-cooled leading edge model was designed and fabricated to verify feasibility and performance of a full-scale Phase B shuttle orbiter design. Model performance was investigated experimentally by radiant heating and aerothermal tests and analytically by using a simple technique which predicts heat pipe start-up from the frozen state and also predicts transient and steady-state thermal behavior. Analytical results agree well with experimental results for start-up and steady-state heat pipe operation. The results indicate that variations in angle of attack and roll orientation had a negligible effect on heat pipe performance. The heat pipes effectively isothermalized the leading edge, and reduced peak temperatures to levels compatible with the use temperatures of superalloys. Results of these tests demonstrated the durability of the heat-pipe-cooled leading edge in withstanding earth-entry thermal and mechanical loads and indicate that the use of heat pipes in leading edge structures is a reliable concept for fully reusable hypersonic cruise and space transportation systems.

Camarda, C. J.↗

Entry heating and thermal protection

The book provides a documentation of progress in entry heating and thermal protection as related to two very challenging and very dissimilar applications, viz., the Jovian atmospheric probe as a key element of the Galileo mission, and the Space Shuttle. The Jovian atmospheric probe presents what might be the ultimate challenge in terms of the severity of entry. Success of the Galileo probe depends upon a design based on computational analysis largely unverified by experiment. Topics of interest include methods for predicting off-stagnation-point flowfields for planetary entry probes, modeling of radiative heating in base region of Jovian entry probe, gas heating with pressure gradients for the Space Shuttle, external tank laminar and rarefied aeroheating, and a study of the aerothermal entry environment for the Galileo probe.

Olstad, W. B.↗

Technology requirements for a generic aerocapture system

The technology requirements for the design of a generic aerocapture vehicle system are summarized. These spacecraft have the capability of completely eliminating fuel-costly retropropulsion for planetary orbit capture through a single aerodynamically controlled atmospheric braking pass from a hyperbolic trajectory into a near circular orbit. This generic system has application at both the inner and outer planets. Spacecraft design integration, navigation, communications, and aerothermal protection system design problems were assessed in the technology requirements study and are discussed in this paper.

Cruz, M. I.↗

Ceramic and coating applications in the hostile environment of a high temperature hypersonic wind tunnel

A Mach 7, blowdown wind tunnel was used to investigate aerothermal structural phenomena on large to full scale high speed vehicle components. The high energy test medium, which provided a true temperature simulation of hypersonic flow at 24 to 40 km altitude, was generated by the combustion of methane with air at high pressures. Since the wind tunnel, as well as the models, must be protected from thermally induced damage, ceramics and coatings were used extensively. Coatings were used both to protect various wind tunnel components and to improve the quality of the test stream. Planned modifications for the wind tunnel included more extensive use of ceramics in order to minimize the number of active cooling systems and thus minimize the inherent operational unreliability and cost that accompanies such systems. Use of nonintrusive data acquisition techniques, such as infrared radiometry, allowed more widespread use of ceramics for models to be tested in high energy wind tunnels.

Puster, R. L.↗

Multiwall TPS - An emerging concept

Research on titanium multiwall used for thermal protection is reviewed. Continuing analytical and experimental studies yielding a fundamental understanding of the thermal and structural performance of the basic multiwall concept are presented noting that central to this understanding is a knowledge of the extensional behavior of the dimpled sheets since the thinner flat sheets will buckle and be relatively ineffective in supporting compressive loads. Results from radiant heating, aerothermal, vibration, acoustic and lightning strike tests are described as part of an effort to verify the performance of multiwall tiles under representative operating conditions. Flight tests of a large array of tiles are also planned as part of an orbiter experiments program. The research effort is being extended from flat all-titanium multiwall configurations limited to temperatures below 810 K to curved surfaces and higher temperature versions. Multi-wall concepts are found to offer the durability of metallic systems and to be mass competitive with the insulation system currently used on the Space Shuttle Orbiter.

Shideler, J. L.↗

Galileo probe forebody thermal protection - Benchmark heating environment calculations

Solutions are presented for the aerothermal heating environment for the forebody heatshield of candidate Galileo probe. Entry into both the nominal and cool-heavy model atmospheres were considered. Solutions were obtained for the candidate heavy probe with a weight of 310 kg and a lighter probe with a weight of 290 kg. In the flowfield analysis, a finite difference procedure was employed to obtain benchmark predictions of pressure, radiative and convective heating rates, and the steady-state wall blowing rates. Calculated heating rates for entry into the cool-heavy model atmosphere were about 60 percent higher than those predicted for the entry into the nominal atmosphere. The total mass lost for entry into the cool-heavy model atmosphere was about 146 kg and the mass lost for entry into the nominal model atmosphere was about 101 kg.

Balakrishnan, A.↗

Catalytic surface effects experiment on the Space Shuttle

A Space Shuttle experiment planned to measure the surface catalytic efficiency of the baseline high-temperature reusable surface insulation (HRSI) during earth entry is described. A spray-on overcoat, with high catalytic efficiency, will be used as a comparative basis for determining the HRSI surface catalytic efficiency through surface temperature measurement. Catalytic efficiency, as well as aerothermal response of the overcoat, was evaluated, using various models made of HRSI material in arc-plasma flow environments. Agreement is obtained between the measured and computed heating rise of the coated surfaces. Computed predictions for the flight case are presented.

Stewart, D. A.↗

Preliminary analysis of STS-2 entry flight data

A preliminary analysis of the data obtained during the entry of the STS-2 flight was completed. The stability and control derivatives from STS-2 were examined. Questions still remain throughout the flight envelope and the area below Mach 3 needs more study. With three controls operating in a high gain feedback system, it is difficult to separate the individual effects of each of the controls. Analysis of the aerothermal data shows that wing structural-temperature measurements are generally repeatable and consistent with the trajectories. The measured wing upper surface temperatures are in reasonable agreement with Dryden predictions but wing lower surface temperatures are higher than Dryden predictions. Heating and heat transfer models will be adjusted to improve the temperature prediction capability for future trajectories.

Source record↗

Comparisons of free-flight experimental and predicted heating rates for the Space Shuttle

Experimental windward-ray heating rates measured during entry of the first Space Shuttle Orbiter mission are compared with predicted rates based on engineering and detailed equilibrium-air analyses. The experimental heating rates were reduced from temperature-time histories which are available only for the trajectory period after blackout which corresponds to a freestream Mach number and altitude of approximately 11.0 and 53 km, respectively. The experimental heating rates are computed for two measured emissivity data sets. The differences in the experimental heating rates based on the two emissivity data sets are sufficiently large that different interpretations of the STS-1 aerothermal environment may be inferred.

Zoby, E. V.↗

Initial Shuttle external tank flight evaluation

The objective of this paper is to evaluate aerothermal flight measurements made on the Space Shuttle External Tank (ET) during its initial flights. The ETs have been adequately instrumented to measure various quantities during flight including heat transfer, pressure, and structural temperature. The flight data have been compared with mathematical models based on an extensive wind tunnel data base, realistic flowfields, and empirical heat-transfer relationships. An analysis of the results points out the validity of the current aeroheating methodology and existing data base, and identifies problem areas in the methodology as indicated by the flight data.

Praharaj, S. C.↗

Advancements in aerothermodynamics in support of the Galileo probe

The Galileo probe, scheduled for launch in 1985, will experience the most severe heating environment ever encountered for a planetary mission, and the probe design should be based on a reliable definition of the aerothermal environment during entry. Significant advances in numerical computations make possible the prediction of such complicated flowfields, which include the effects of massive ablation injection, radiative transfer, turbulence, shape change and small angle of attack. Also included is a discussion of modeling and data inputs for numerical computations as deduced from both experimental and analytical studies concerning: radiation, transport and thermodynamic properties; probe afterbody flowfield and heating conditions; and the role of ablator spallation.

Moss, J. N.↗