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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18
All sourcesNASA NTRSDOE OSTI
NASA NTRS1978

Development of flightweight static face seals for 75.84 MPa /11 000 psi/ pressure and cryogenic temperatures

The development of a static seal configuration to meet the lightweight low-leakage requirements of the Space Shuttle Main Engine (pressure carrying capability of up to 75.84 MPa) is discussed. The design features, fabrication methods, lab testing, and performance of seal are examined. Flange and bolt details of the joint assembly are considered with attention to an ultrasonic technique for measuring preload in the bolts. Methods used for leak testing in the laboratory and in the field are described; the practicality of the procedures is considered. Attention is directed to hydrogen-environment embrittlement and its influence on seal and joint design.

Daniels, C. M.↗
NASA NTRS1980

Tube-shape verifier

Inexpensive apparatus checks accuracy of bent tubes. Assortment of slotted angles and clamps is bolted down to flat aluminum plate outlining shape of standard tube bent to desired configuration. Newly bent tubes are then checked against this outline. Because parts are bolted down, tubes can be checked very rapidly without disturbing outline. One verifier per tube-bending machine can really speed up production in tube-bending shop.

Anderson, A. N.↗
NASA NTRS1979

Design fabrication and test of graphite/polyimide composite joints and attachments for advanced aerospace vehicles

Graphite/polyimide (Gr/PI) bolted and bonded joints were investigated. Possible failure modes and the design loads for the four generic joint types are discussed. Preliminary sizing of a type 1 joint, bonded and bolted configuration is described, including assumptions regarding material properties and sizing methodology. A general purpose finite element computer code is described that was formulated to analyze single and double lap joints, with and without tapered adherends, and with user-controlled variable element size arrangements. An initial order of Celion 6000/PMR-15 prepreg was received and characterized.

Source record↗
NASA NTRS1982

Tool Lifts Against Surface Tension

Simple tool overcomes surface tension gently but firmly by tightening a bolt in steel angle located on either side of an object mounted on a base plate, such as a battery. As bolts press against protective sheets of metal on the mounting plate, they lift the object, overcoming surface tension of grease on the mounting plate.

Miller, P.↗
NASA NTRS1982

Boltless Seal for Electronic Housings

Spring clips seal housings for electronic circuitry, preventing electromagnetic interference from entering or leaving housings. Clips also keep dust out of housing. Since no bolts are used, housing can be opened quickly; unlike bolts, clips can be used on thin-walled housing. Seal was developed for an X-band array amplifier.

Dawe, R. H.↗
NASA NTRS1980

Design, fabrication and test of graphite/polyimide composite joints and attachments for advanced aerospace vehicles

Results of an experimental program to develop several types of graphite/polyimide (GR/PI) bonded and bolted joints for lightly loaded flight components for advanced space transportation systems and high speed aircraft are presented. Tasks accomplished include: a literature survey; design of static discriminator specimens; design allowables testing; fabrication of test panels and specimens; small specimen testing; and standard joint testing. Detail designs of static discriminator specimens for each of the four major attachment types are presented. Test results are given for the following: (1) transverse tension of Celion 3000/PMR-15 laminate; (2) net tension of a laminate for both a loaded and unloaded bolt hole; (3) comparative testing of bonded and co-cured doublers along with pull-off tests of single and double bonded angles; (4) single lap shear tests, transverse tension and coefficient of thermal expansion tests of A7F (LARC-13 amide-imide modified) adhesive; and (5) tension tests of standard single lap, double lap, and symmetric step lap bonded joints. Also, included are results of a finite element analysis of a single lap bonded composite joint.

Barclay, D. L.↗
NASA NTRS1981

Slide Release Device

A prototype release mechanism is discussed which is interchangeable with the existing orbiter/external tank separation bolt and offers reduced weight, shock, and cost. The components are reuseable. The unit takes maximum advantage of the shank diameter and installs in the monoball just as does the shear bolt, by threading in the completely assembled condition. Actuation is different, in that instead of axially breaking the shank by very high pressure (on the order of 60,000 psi) using a very large force (over 235, 000 pounds), this mechanism releases the shank by cross-axis movement against a lubricated surface. Once free, the shank is driven out of the monoball by an axially precompressed spring. Final weight can be as low as 30 pounds, and the cartridge contains less than one gram of powder. The components show no significant wear after eleven actuations under load.

Source record↗
NASA NTRS1982

Tiedown Bracket

Tiedown bracket secured to concrete slab with lag anchor and lag bolt. A trailer or other heavy equipment can be anchored by tethering it to strapping bolt. When bracket is no longer needed, it can be removed, leaving behind only lag anchor. Bracket is easily installed and removed without damage to concrete slab.

Mashburn, D.↗
NASA NTRS1981

Measurement of characteristics of lightning at high altitudes

New development in aeronautical technology -- the use of composite materials, new electronic components, electric flight controls -- have made aircraft potentially more and more vulnerable to the effects of lightning. In-flight tests were conducted to evaluate the current in a bolt of lightning, to measure voltage surge in the onboard circuitry and in certain pieces of equipment, and to document the relationship lightning bolt current and the voltage surge so as to develop a theoretical model and thuds to become acquainted with the significant

Coquelet, M.↗
NASA NTRS1981

Design, fabrication and test of graphite/polyimide composite joints and attachments for advanced aerospace vehicles

The development of several types of graphite/polyimide (GR/PI) bonded and bolted joints is reported. The program consists of two concurrent tasks: (1) design and test of specific built up attachments; and (2) evaluation of standard advanced bonded joint concepts. A data base for the design and analysis of advanced composite joints for use at elevated temperatures (561K (550 deg F)) to design concepts for specific joining applications, and the fundamental parameters controlling the static strength characteristics of such joints are evaluated. Data for design and build GR/PI of lightly loaded flight components for advanced space transportation systems and high speed aircraft are presented. Results for compression and interlaminar shear strengths of Celion 6000/PMR-15 laminates are given. Static discriminator test results for type 3 and type 4 bonded and bolted joints and final joint designs for TASK 1.4 scale up fabrication and testing are presented.

Source record↗
NASA NTRS1983

Tooling Converts Stock Bearings To Custom Bearings

Technique for reworking stock bearings saves time and produces helicopter-rotor bearings ground more precisely. Split tapered ring at one end of threaded bolt expands to hold inside of inner race bearing assembly; nut, at other end of bolt, adjusts amount of spring tension. Piece of hardware grasps bearing firmly without interfering with grinding operation. Operation produces bearing of higher quality than commercially available bearings.

Fleenor, E. N., Jr.↗
NASA NTRS1984

Low-Thermal-Resistance Baseplate Mounting

Low-thermal-resistance mounting achieved by preloading baseplate to slight convexity with screws threaded through beam. As mounting bolts around edge of base-place tightened, baseplate and cold plate contact first in center, with region of intimate contact spreading outward as bolts tightened.

Perreault, W. T.↗
NASA NTRS1982

Pulsed phase locked loop strain monitor

The RF output of a voltage controlled oscillator (VCO) is periodically gated to a transducer which produces acoustic waves in a bolt. The reflected acoustic waves are converted to electrical signals by the transducer and gated to a mixer which also receives the output from the VCO and produces an output which is filtered by a low pass filter. The output of filter is a dc signal proportional to the phase difference change from a fixed phase difference between the two input signals to the mixer. This dc signal is sampled at an instant and held by circuit in response to the "P" signal. The output of the circuit is integrated and then applied to the VCO to change the frequency of the VCO such that the phase difference between the two inputs to the mixer remains at the fixed phase difference. The frequency of the VCO is a measure of the change in strain of the bolt.

Heyman, J. S.↗
NASA NTRS1983

Fuel containment and damage tolerance in large composite primary aircraft structures

Technical problems related to fuel containment and damage tolerance of composite material wings for transport aircraft was investigated. The major tasks are the following: (1) the preliminary design of damage tolerant wing surface using composite materials; (2) the evaluation of fuel sealing and lightning protection methods for a composite material wing; and (3) an experimental investigation of the damage tolerant characteristics of toughened resin graphite/epoxy materials. The design concepts investigated for the upper and lower surfaces of a composite wing for a transport aircraft are presented and the relationship between weight savings and the design allowable strain used within the analysis is discussed. Experiments which compare the fuel sealing characteristics of bolt-bonded joints and bolted joints sealed with a polysulphide sealant are reviewed. Data from lightning strike tests on stiffened and unstiffened graphite/epoxy panels are presented. A wide variety of coupon tests were conducted to evaluate the relative damage tolerance of toughened resin graphite/epoxies. Data from these tests are presented and their relevance to the wing surface design concepts are discussed.

Griffin, C. F.↗
NASA NTRS1985

The design and development of a spacecraft appendage tie down mechanism

The design and evolution is described of a spacecraft Appendage Tie Down Mechanism (ATDM). Particular emphasis is paid to the mechanical aspects of using dry lubricants to increase the efficiency of acme threads and worm gearing. The ATDM consists of five major components. These are a dc torque motor, a worm gear speed reducer, the tension bolt (or T-bolt), nut capture and centering jaws and the capture nut. In addition, there are several minor components such as limit switch assemblies and an antibackdrive mechanism which couples the drive motor to the worm shaft. A development model of the ATDM in various configurations was under test for some time. In its latest version, it has successfully completed thermal vacuum testing, vibration testing, and extended life testing.

Nygren, W. D.↗
NASA NTRS1985

The design of repairable advanced composite structures

This paper addresses the repair of advanced composite structures by mechanical fasteners or by adhesive bonding. It is shown that many of today's composite designs are unreasonably difficult to repair. Conversely, the knowledge to design repairable structures is already available, if only it is applied during the initial design stage. Bolted or riveted repairs require only the avoidance of extremely orthotropic composite fiber patterns; those near the quasi-isotropic layup are the most suitable. Mildly orthotropic fiber patterns are appropriate for structures in which there is a dominant load direction. Thick composite structures are shown to require bolted or riveted repairs while thin structures favor adhesively bonded permanent repairs, although provisions can be easily made for temporary mechanical repairs. The reasons why integrally stiffened cocured composite designs are usually impractical to repair are explained and alternative repairable design concepts are presented.

Hart-Smith, L. J.↗
NASA NTRS1983

Critical joints in large composite aircraft structure

A program was conducted at Douglas Aircraft Company to develop the technology for critical structural joints of composite wing structure that meets design requirements for a 1990 commercial transport aircraft. The prime objective of the program was to demonstrate the ability to reliably predict the strength of large bolted composite joints. Ancillary testing of 180 specimens generated data on strength and load-deflection characteristics which provided input to the joint analysis. Load-sharing between fasteners in multirow bolted joints was computed by the nonlinear analysis program A4EJ. This program was used to predict strengths of 20 additional large subcomponents representing strips from a wing root chordwise splice. In most cases, the predictions were accurate to within a few percent of the test results. In some cases, the observed mode of failure was different than anticipated. The highlight of the subcomponent testing was the consistent ability to achieve gross-section failure strains close to 0.005. That represents a considerable improvement over the state of the art.

Nelson, W. D.↗
NASA NTRS1983

Critical composite joint subcomponents: Analysis and test results

This program has been conducted to develop the technology for critical structural joints of a composite wing structure meeting design requirements for a 1990 commercial transport aircraft. A prime objective of the program was to demonstrate the ability to reliably predict the strength of large bolted composite joints. Load sharing between bolts in multirow joints was computed by a nonlinear analysis program (A4FJ) which was used both to assess the efficiency of different joint design concepts and to predict the strengths of large test articles representing a section from a wing root chord-wise splice. In most cases, the predictions were accurate to within a few percent of the test results. A highlight of these tests was the consistent ability to achieve gross-section failure strains on the order of 0.005 which represents a considerable improvement over the state of the art. The improvement was attained largely as the result of the better understanding of the load sharing in multirow joints provided by the analysis. The typical load intensity on the structural joints was about 40 to 45 thousand pound per inch in laminates having interspersed 37 1/2-percent 0-degree plies, 50-percent + or - 45-degrees plies and 12 1/2-percent 90-degrees plies. The composite material was Toray 300 fiber and Ciba-Geigy 914 resin, in the form of 0.010-inch thick unidirectional tape.

Bunin, B. L.↗