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At least 325 records · Page 18

A critical evaluation of a three-dimensional Navier-Stokes method as a tool to calculate transonic flows inside a low-aspect-ratio compressor

A numerical study to evaluate a three-dimensional Navier-Stokes method as a tool to predict the detailed flow field inside a low-aspect-ratio compressor at various operating conditions was conducted. The details of the flow structure inside a low aspect ratio compressor (three-dimensional shock structure, shock-boundary layer interaction, and tip leakage vortex) and the overall aerodynamic performance at design and off-design conditions are numerically analyzed and the results are compared with the available experimental data. The flow field inside a state-of-the-art transonic compressor is used for the purpose of the evaluation.

Hah, Chunill↗

The FML compressor as a drive system for the LFSWT: A narrative

During 1988, a feasibility study was performed to decide how best to build a Laminar Flow Supersonic Wind Tunnel (LFSWT) at the NASA-Ames Fluid Mechanics Laboratory (FML) for boundary layer transition research. A full report was received in June 1988. The report was based on the following guidelines: continuous operation at Mach numbers within the range from 1.8-4.0 was required to impact the NASA 'HiStar' project; low disturbance flow is essential for transition research; minimum test section height is 8 inches; tunnel must fit in an FML test cell; tunnel design should be simple; and construction costs should be minimized. The study considered three drive system options: (1) use surplus JPL compressors and support equipment; (2) use of the FML compressor with ambient injectors; and (3) use of the FML compressor with injectors driven by the NASA-Ames 3000 psia air supply.

Laub, James↗

Dynamic simulation of compressor and gas turbine performance

Dynamic simulation of compressor and gas turbine performance is useful in a variety of design, analysis, and test applications. Mathematical models employing estimated or experimentally-derived component characteristics have been widely used, especially for near-design-point studies of acceleration and deceleration transients and control strategies. With recent progress in simulation methods and computational power, it has become possible to build models with detail at the stage level, and with fundamental fluid mechanics input. Such models are more useful because of the ability to study the details of inter-component flow property behavior during machine transients, even including stall and surge. Dynamic performance simulation models are discussed with emphasis on the fundamental principles of the models and the methods used to represent component and stage flow characteristics. Results of several simulations of the dynamic behavior of multistage compressors are shown with comparisons to experimental data. Possibilities for advanced computational techniques for near-real-time simulations of compressors and gas turbines are reviewed.

Walter F O'Brien↗

The numerical simulation of a high-speed axial flow compressor

The advancement of high-speed axial-flow multistage compressors is impeded by a lack of detailed flow-field information. Recent development in compressor flow modeling and numerical simulation have the potential to provide needed information in a timely manner. The development of a computer program is described to solve the viscous form of the average-passage equation system for multistage turbomachinery. Programming issues such as in-core versus out-of-core data storage and CPU utilization (parallelization, vectorization, and chaining) are addressed. Code performance is evaluated through the simulation of the first four stages of a five-stage, high-speed, axial-flow compressor. The second part addresses the flow physics which can be obtained from the numerical simulation. In particular, an examination of the endwall flow structure is made, and its impact on blockage distribution assessed.

Mulac, Richard A.↗

Small engine components test facility compressor testing cell at NASA Lewis Research Center

LeRC has designed and constructed a new test facility. This facility, called the Small Engine Components Facility (SECTF) is used to test gas turbines and compressors at conditions similar to actual engine conditions. The SECTF is comprised of a compressor testing cell and a turbine testing cell. Only the compressor testing cell is described. The capability of the facility, the overall facility design, the instrumentation used in the facility, and the data acquisition system are discussed in detail.

Brokopp, Richard A.↗

Three dimensional flows in multistage compressors

Current multi-stage turbomachinery design/analysis methods are based on a time-averaged, axisymmetric representation of the flow field. The actual flow field is asymmetric and unsteady due to blade row interactions. The Reynolds averaged Navier-Stokes solvers are limited to single-stage machines for existing computers. Therefore, advanced multi-stage compressors will operate far off-design for portions of the flight regime. The objectives are to provide an experimentally validated average-passage calculation of multistage compressor blade row interactions and an experimentally validated time-accurate calculation of multi-stage compressor blade row interactions. Various aspects of this investigation are presented in viewgraph form.

Hathaway, Michael D.↗

Experimental and computational investigation of the NASA Low-Speed Centrifugal Compressor flow field

An experimental and computational investigation of the NASA Low-Speed Centrifugal Compressor (LSCC) flow field has been conducted using laser anemometry and Dawes' 3D viscous code. The experimental configuration consists of a backswept impeller followed by a vaneless diffuser. Measurements of the three-dimensional velocity field were acquired at several measurement planes through the compressor. The measurements describe both the throughflow and secondary velocity field along each measurement plane. In several cases the measurements provide details of the flow within the blade boundary layers. Insight into the complex flow physics within centrifugal compressors is provided by the computational analysis, and assessment of the CFD predictions is provided by comparison with the measurements. Five-hole probe and hot-wire surveys at the inlet and exit to the rotor as well as surface flow visualization along the impeller blade surfaces provide independent confirmation of the laser measurement technique.

Hathaway, M. D.↗

Unsteady aerodynamic flow phenomena in a transonic compressor stage

A three-dimensional unsteady, viscous aerodynamic analysis has been developed for the flow inside a transonic, high-through-flow, single stage compressor. The compressor stage is comprised of a low-aspect-ratio rotor and a closely coupled stator. The analysis is based on a numerical method for solving the three-dimensional Navier-Stokes equation for unsteady viscous flow through multiple turbomachinery blade rows. The method solves the fully three-dimensional Navier-Stokes equation with an implicit scheme. A two-equation turbulence model with a low-Reynolds-number modification is applied for the turbulence closure. A third-order accurate upwinding scheme is used to approximate convection terms while a second-order accurate central difference scheme is used for the discretization of the viscous terms. A second-order accurate scheme is employed for the temporal discretization. The numerical method is applied to study the unsteady flow field inside a transonic, high-through-flow, axial compressor stage. The numerical results are compared with available experimental data.

Hah, C.↗

Study of compressor systems for a gas-generator engine

Various methods of providing compressor-capacity and pressure-ratio control in the gas-generator type of compound engine over a range of altitudes from sea level to 50,000 feet are presented. The analytical results indicate that the best method of control is that in which the first stage of compression is carried out in a variable-speed supercharger driven by a hydraulic slip coupling. The constant-speed second stage could be either a mixed-flow rotary compressor or a piston-type compressor. A variable-area turbine nozzle is shown to be unnecessary for cruising operation of the engine.

Sather, Bernard I↗

Calculated effects of turbine rotor-blade cooling-air flow, altitude, and compressor bleed point on performance of a turbojet engine

Effects of air-cooling turbine rotor blades on performance of a turbojet engine were calculated for a range of altitudes from sea level to 40,000 feet and a range of coolant flows up to 3 percent of compressor air flow, for two conditions of coolant bleed from the compressor. Bleeding at required coolant pressure resulted in a sea-level thrust reduction approximately twice the percentage coolant flow and in an increase in specific fuel consumption approximately equal to percentage coolant flow. For any fixed value of coolant flow ratio the percentage thrust reduction and percentage increase in specific fuel consumption decreased with altitude. Bleeding coolant at the compressor discharge resulted in an additional 1 percent loss in performance at sea level and in smaller increase in loss of performance at higher altitudes.

TURBINE COOLING↗

Rotating stall investigation of 0.72 hub-tip ratio single-stage compressor

The rotating stall characteristics of a 0.72 hub-tip ratio, single-stage compressor were investigated. The stage was a 14-inch-diameter replica of the fourth stage of an experimental multistage compressor. No similarity existed between the frequency and propagation rate of the stall patterns observed in the single-stage replica and those observed in the multistage compressor after the fourth stage. A fatigue failure of the rotor blades occurred during the testing which was attributed to a resonance between the stall frequency and the natural bending frequency of the blades.

Graham, Robert W↗

Performance Characteristics of an Axial-flow Transonic Compressor Operating up to Tip Relative Inlet Mach Number of 1.34

Performance data are presented for a transonic axial-flow compressor rotor designed to operate at a tip speed of 1300 ft/sec with maximum relative tip Mach number of 1.37. The compressor had an inlet diameter of 16 inches, a hub-tip diameter ratio of 0.5 and design specific weight flow of 31.1 (lb/sec/(sq ft frontal area). Experimental values of relative total-pressure-loss coefficient were considerably higher than the assumed values. This disparity, hub choking, and application of the simple radial-equilibrium concept are discussed. The data of this report are used to extend previously presented correlation plots of compressor design parameters to higher Mach numbers.

Creagh, John W R↗

An Investigation of Backflow Phenomenon in Centrifugal Compressors

Report presents the results of an investigation conducted to determine the nature and the extent of the reversal of flow, which occurs at the inlet of centrifugal compressors over a considerable portion of the operating range. Qualitative studies of this flow reversal were made by lampblack patterns taken on a mixed-flow-type impeller and by tuft studies made on a conventional centrifugal compressor. Quantitative studies were made on a compressor specially designed to enable survey of angularity of flow, static and total pressures, and temperatures to be taken very close to the impeller front housing.

Benser, William A↗

Experimental and Theoretical Studies of Surging in Continuous-Flow Compressors

Experiments have been conducted to determine the conditions that cause surging in compressors and to determine the effect of various installations and operating conditions on the character of the velocity and pressure variations occurring during surging. These investigations were made on three compressor units and the variation of static, total, and velocity pressure with time was recorded. In addition to the experimental studies, a simplified analysis was made to determine how instability of flow may occur in a compressor. Based on this analysis, an examination was made of several possible methods of inhibiting the occurrence of surging.

Bullock, Robert O↗

Analysis of effect of basic design variables on subsonic axial-flow-compressor performance

A blade-element theory for axial-flow compressors has been developed and applied to the analysis of the effects of basic design variables such as Mach number, blade loading, and velocity distribution on compressor performance. A graphical method that is useful for approximate design calculations is presented. The relations among several efficiencies useful in compressor design are derived and discussed. The possible gains in useful operating range obtainable by the use of adjustable stator blades are discussed and a rapid approximate method of calculating blade-angle resettings is shown by an example. The relative Mach number is shown to be a dominant factor in determining the pressure ratio.

Sinnette, John T , Jr↗

Systematic Two-Dimensional Cascade Tests of NACA 65-Series Compressor Blades at Low Speeds

The performance of NACA 65-series compressor blade section in cascade has been investigated systematically in a low-speed cascade tunnel. Porous test-section side walls and for high-pressure-rise conditions, porous flexible end walls were employed to establish conditions closely simulating two-dimensional flow. Blade sections of design lift coefficients from 0 to 2.7 were tested over the usable angle-of-attack range for various combinations of inlet-flow angle. A sufficient number of combinations were tested to permit interpolation and extrapolation of the data to all conditions within the usual range of application. The results of this investigation indicate a continuous variation of blade-section performance as the major cascade parameters, blade camber, inlet angle, and solidity were varied over the test range. Summary curves of the results have been prepared to enable compressor designers to select the proper blade camber and angle of attack when the compressor velocity diagram and desired solidity have been determined.

Herrig, L. Joseph↗

Object-oriented Technology for Compressor Simulation

An object-oriented basis for interdisciplinary compressor simulation can, in principle, overcome several barriers associated with the traditional structured (procedural) development approach. This paper presents the results of a research effort with the objective to explore the repercussions on design, analysis, and implementation of a compressor model in an object oriented (OO) language, and to examine the ability of the OO system design to accommodate computational fluid dynamics (CFD) code for compressor performance prediction. Three fundamental results are that: (1) the selection of the object oriented language is not the central issue; enhanced (interdisciplinary) analysis capability derives from a broader focus on object-oriented technology; (2) object-oriented designs will produce more effective and reusable computer programs when the technology is applied to issues involving complex system inter-relationships (more so than when addressing the complex physics of an isolated discipline); and (3) the concept of disposable prototypes is effective for exploratory research programs, but this requires organizations to have a commensurate long-term perspective. This work also suggests that interdisciplinary simulation can be effectively accomplished (over several levels of fidelity) with a mixed language treatment (i.e., FORTRAN-C++), reinforcing the notion the OO technology implementation into simulations is a 'journey' in which the syntax can, by design, continuously evolve.

Drummond, C. K.↗

Inlet flow test calibration for a small axial compressor rig. Part 2: CFD compared with experimental results

An axial compressor test rig has been designed for the operation of small turbomachines. A flow test was run to calibrate and determine the source and magnitudes of the loss mechanisms in the compressor inlet for a highly loaded two-stage axial compressor test. Several flow conditions and inlet guide vane (IGV) angle settings were established, for which detailed surveys were completed. Boundary layer bleed was also provided along the casing of the inlet behind the support struts and ahead of the IGV. Several computational fluid dynamics (CFD) calculations were made for selected flow conditions established during the test. Good agreement between the CFD and test data were obtained for these test conditions.

Miller, D. P.↗