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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18
All sourcesNASA NTRSDOE OSTI
NASA NTRS1971

Space shuttle main engine definition (phase B). Volume 5: Valves and interconnects

The steady state thermodynamic cycle balance of the single preburner staged combustion engine, coupled with dynamic transient analyses, dictated in detail the location and requirements for each valve defined in this volume. Valve configuration selections were influenced by overall engine and vehicle system weight and failure mode determinations. Modulating valve actuators are external to the valve and are line replaceable. Development and satisfactory demonstration of a high pressure dynamic shaft seal has made this configuration practical. Pneumatic motor driven actuators that use engine pumped hydrogen gas as the working fluid are used. The helium control system is proposed as a module containing a cluster of solenoid actuated valves. The separable couplings and flanges are designed to assure minimum leakage with minimum coupling weight. The deflection of the seal surface in the flange is defined by finite element analysis that has been confirmed with test data. The seal design proposed has passed preliminary pressure cycling and thermal cycling tests.

Schultz, D. F.↗
NASA NTRS1977

Mass-driver reaction engine as Shuttle upper-stage

Optimization has been carried out on the design of a mass-driver intended for upgrading the Shuttle to geosynchronous and lunar-orbit capability. The machine accelerates 2,100 tons/yr of external tankage, in 14-gram segments, to exhaust velocities of 8,000-10,000 m/s. The resulting reaction force raises 1,700 tons/yr. of Shuttle payloads to high orbit, in two round trips. Exhaust velocity and thrust can be optimized for each mission segment. For a mission requiring an exhaust velocity of 8,000 m/sec, thrust is 560 newtons, power is 2.9 megawatts, and efficiency is 75%. Total electrical component mass including power supplies and waste-heat radiators is 89 tons. To insure that reaction mass does not constitute a hazard, segments may be in the form of powder, electrostatically dispersed after acceleration, and/or thrust may be vectored.

Oneill, G. K.↗
NASA NTRS1980

Space shuttle main engine digital controller

The controller provides responsive control of engine thrust and mixture ratio through the digital computer in the controller, updating the instructions to the engine control elements 50 times per second (every 20 milliseconds). Additionally, precise engine performance is achieved through closed loop control, utilizing 16 bit computation, 10 bit input/output resolution, and self calibrating analog-to-digital conversion. Engine reliability is enhanced by a dual redundant control system that allows normal operation after the first failure and a fail-safe shutdown after a second failure. The digital computer is programmable, allowing modification of engine control equations and constants by change of the stored program (software). The controller is packaged in a sealed, pressurized chassis with cooling provided by convection heat transfer through pin fins as part of the main chassis. The electronics are distributed on functional modules having special provisions for thermal and vibrational protection.

Mitchell, W. T.↗
NASA NTRS1980

Evaluation of space shuttle main engine bearings from high pressure oxygen turbopump 9008

Two used turbopump mainshaft support bearings were examined to determine steps needed to achieve turbopump lifetimes of 27,000 seconds. The two bearings, which had been run in a high pressure oxygen turbopump, are angular contact ball bearings, applied as a preloaded pair, locked to the shaft, inner race rotating, with the outer races unrestrained axially. Examination showed that both bearings had been subjected to overloads, leading to fatigue spalling on the races and balls and advanced retainer wear. This is clear evidence of unintended high internal loads in the high pressure oxygen pump which would lead to complete bearing failure and extensive secondary pump damage. Action must be taken to reduce the applied bearing loads or to incorporate bearings of sufficient size to withstand the high loads.

Dufrane, K. F.↗
NASA NTRS1980

Rotordynamics analysis for the HPFTP (High Pressure Fuel Turbopump) of the SSME (Space Shuttle Main Engine). SSME turbopump technology improvements via transient rotordynamics analysis

The results of both linear (stability and synchronous response) and transient nonlinear analyses are reported. Dynamic coefficients were developed for the HPFTP interstage seals, and introduced into the rotordynamic model. The influence on HPFTP rotordynamics of a change in interstage seals from the smooth stepped design to a smooth straight configuration was examined. The sensitivity of the stability and synchronous results to changes in bearing stiffnesses and damping was determined. The influence on rotordynamic stability of a change from the stiff symmetric bearing carrier design to an asymmetric bearing carrier configuration was also studied.

Childs, D. W.↗
NASA NTRS1981

Study of methods for applying and enhancing transfer film coatings of polytetrafluoroethylene (PTEE) to Space Shuttle Main Engine (SSME) High Pressure Oxygen Turbo Pump (HPOTP) bearings

Machines were constructed and evaluated for burnishing polytetrafluoroethylene on balls for use in the high pressure oxygen turbopump (HPOTP). The most positive performance was obtained with single-ball burnishing, but one technique for burnishing three balls simultaneously holds promise. Evaluations of the coatings in a HPOTP bearing of earlier design (employed smaller diameter balls) showed very little life enhancement before high torque and ball and race wear initiated. Other coating techniques, such as molybdenum disulfide combined with PTFE transfer films, hold promise for providing the more durable quantities of solid lubricant needed for the bearings.

Kannel, J. W.↗
NASA NTRS1981

Structural dynamic analysis of the Space Shuttle Main Engine

This structural dynamic analysis supports development of the SSME by evaluating components subjected to critical dynamic loads, identifying significant parameters, and evaluating solution methods. Engine operating parameters at both rated and full power levels are considered. Detailed structural dynamic analyses of operationally critical and life limited components support the assessment of engine design modifications and environmental changes. Engine system test results are utilized to verify analytic model simulations. The SSME main chamber injector assembly is an assembly of 600 injector elements which are called LOX posts. The overall LOX post analysis procedure is shown.

Scott, L. P.↗
NASA NTRS1981

International aerospace engineering: NASA shuttle and European Spacelab

NASA negotiations and contractual arrangements involving European space research organizations' participation in manned space operations and efforts in building Spacelab for the U.S. Reusable Space Shuttle are discussed. Some of the diplomatic and technical collaboration involved in the international effort is reviewed.

Bilstein, R. E.↗
NASA NTRS1983

Range safety signal attenuation by the Space Shuttle main engine exhaust plumes

An analysis of attenuation of the range safety signal at 416.5 MHz observed after SRB separation and ending at hand over to Bermuda, during which transmission must pass through the LOX/H2 propelled main engine exhaust plumes, is summarized. Absorption by free electrons in the exhaust plume can account for the nearly constant magnitude of the observed attenuation during this period; it does not explain the short term transient increases that occur at one or more times during this portion of the flight. It is necessary to assume that a trace amount (about 0.5 ppm) of easily ionizable impurity must be present in the exhaust flow. Other mechanisms of attenuation, such as scattering by turbulent fluctuations of both free and bound electrons and absorption by water vapor, were examined but found to be inadequate to explain the observations.

Pearce, B. E.↗
NASA NTRS1983

An inviscid three-dimensional analysis of the Space Shuttle main engine hot-gas manifold

A numerical study using an inviscid three-dimensional Lagrangian fluid dynamics code has been conducted as a part of an overall effort to understand the flow behavior in the SSME fuel side hot-gas manifold. The model simulates flow from the high-pressure fuel turbine exit through the transfer ducts, including the effects of swirl, inlet flow symmetry, and presence of straightening vanes and struts; a separate, more-detailed effort is in progress that includes viscosity and turbulence effects. The simplified model presented is divided into two parts, the first includes the 180-degree turnaround duct downstream of the turbine exit and the spherical fuel bowl section, while the second models the three transfer ducts. The two parts of the model are coupled together with the interface conditions being updated through iteration. Results indicate that a transverse pressure differential of 165 psi would be imposed on the turbine exit and that unstable flow separation occurs around the vanes, struts, and within the transfer ducts. The three transfer ducts show a mass flux split of approximately 41, 21, and 38 percent. Results to date are encouraging that certain flow characteristics can be usefuly represented using a relatively coarse grid inviscid code.

Liang, P. Y.↗
NASA NTRS1983

The analysis and testing of blade platform friction dampers used in the high pressure fuel turbopump (HPFTP) of the Space Shuttle Main Engine (SSME)

Premature cracking of the first stage turbine blades in HPFTP of the SSME could be alleviated by redesign of the platform friction dampers that are used to reduce the vibration response of the blades. Analytical studies by the lumped mass method of friction damper effectiveness and spin pit tests of a straingaged bladed disk have been performed. Methodologies used in the program are described. Preliminary results show that the effectiveness of the blade platform dampers can be increased if the frequency and amplitude of the most damaging forcing functions can be defined.

Dominic, R. J.↗
NASA NTRS1983

Space Shuttle main engine powerhead structural modeling, stress and fatigue life analysis. Volume 3: Stress summay of blades and nozzles at FPL and 115 percent RPL loads. SSME HPFTP and HPOTP blades and nozzles

Gasdynamic environments applied to the turbine blades and nozzles of the HPFTP and HPOTP were analyzed. Centrifugal loads were applied to blades to account for the pump rotation of FPL and 115 percent RPL. The computer models used in the blade analysis with results presented in the form of temperature and stress contour plots are described. Similar information is given for the nozzles.

Hammett, J. C.↗