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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18

Actively cooled airframe structures for high-speed flight

An assessment of forced convectively cooled aircraft structures is presented based on recent and on-going studies. Particular emphasis is given to contractual efforts in which large panels of three different concepts are being designed and fabricated for cyclic thermal-structural tests at the Langley Research Center. Results of ambient temperature fatigue tests of small specimens of these concepts are reviewed. Aspects of conceptual and detail designs, material selection, fabrication, reliability, and heat-load/hydrogen fuel heat-sink matching are discussed. Results to date indicate that active cooling significantly impacts the structural design process, and, despite the use of conventional aluminum materials, advanced complex fabrication processes are required.

Nowak, R. J.↗

Design study of steady-state 30-tesla liquid-neon-cooled magnet

A design for a 30-tesla, liquid-neon-cooled magnet was reported which is capable of continuous operation. Cooled by nonboiling, forced-convection heat transfer to liquid neon flowing at 2.8 cu m/min in a closed, pressurized heat-transfer loop and structurally supported by a tapered structural ribbon, the tape-wound coils with a high-purity-aluminum conductor will produce over 30 teslas for 1 minute at 850 kilowatts. The magnet will have an inside diameter of 7.5 centimeters and an outside diameter of 54 centimeters. The minimum current density at design field will be 15.7 kA/sq cm.

Prok, G. M.↗

Design and prototype fabrication of a 30 tesla cryogenic magnet

A liquid neon cooled magnet was designed to produce 30 teslas in steady operation. To ensure the correctness of the heat transfer relationships used, supercritical neon heat transfer tests were made. Other tests made before the final design included tests on the effect of the magnetic field on pump motors, tensile shear tests on the cryogenic adhesives, and simulated flow studies for the coolant. The magnet will consist of two pairs of coils, cooled by forced convection of supercritical neon. Heat from the supercritical neon will be rejected through heat exchangers which are made of roll bonded copper panels and are submerged in a pool of saturated liquid neon. A partial mock up coil was wound to identify the tooling required to wind the magnet. This was followed by winding a prototype pair of coils. The prototype winding established procedures for fabricating the final magnet and revealed slight changes needed in the final design.

Prok, G. M.↗

Simulation of the Heat Transfer Characteristics of LOX

Forced convection heat transfer data for fluid nitrogen flowing through a vertical tube were acquired and assumed to simulate the heat transfer characteristics of LOX. Comparisons between LN2 and LOX data over the pressure range for T sub r 1 using a modified form of Petukhov's correlation factor was shown, qualitatively, to substantiate the simulation. Other parameters (buoyancy, Stanton number, and relative velocity), were found to group those data; assessment of these parametric interrelations must be made before the simulation can be termed quantitative.

Hendricks, R. C.↗

Performance and heat transfer characteristics of the laser-heated rocket - A future space transportation system

The application of advanced liquid-bipropellant rocket engine analysis techniques has been utilized for prediction of the potential delivered performance and the design of thruster wall cooling schemes for laser-heated rocket thrusters. Delivered specific impulse values greater than 1000 lbf-sec/lbm are potentially achievable based on calculations for thrusters designed for 10-kW and 5000-kW laser beam power levels. A thruster wall-cooling technique utilizing a combination of regenerative cooling and a carbon-seeded hydrogen boundary layer is presented. The flowing carbon-seeded hydrogen boundary layer provides radiation absorption of the heat radiated from the high-temperature plasma. Also described is a forced convection thruster wall cooling design for an experimental test thruster.

Shoji, J. M.↗

A passive thermosyphon heat exchanger for residential solar installations

The paper details the development of a thermosyphon water-to-air heat exchanger for residential solar applications. Modeling techniques used in the analysis of thermosyphon performance are included, as well as test results from laboratory-scale experiments. In addition, a description of the initial full-scale prototype is presented, along with experimental test results. Present areas of development are discussed, with an economic comparison of thermosyphon and forced convection heating systems also being included.

Franklin, J. L.↗

Design and prototype fabrication of a 30 tesla cryogenic magnet

A liquid-neon-cooled magnet has been designed to produce 30 teslas in steady operation. Its feasibility was established by a previously reported parametric study. To ensure the correctness of the heat transfer relationships used, supercritical neon heat transfer tests were made. Other tests made before the final design included tests on the effect of the magnetic field on pump motors; tensile-shear tests on the cryogenic adhesives; and simulated flow studies for the coolant. The magnet will be made of two pairs of coils, cooled by forced convection of supercritical neon. Heat from the supercritical neon will be rejected through heat exchangers which are made of roll-bonded copper panels and are submerged in a pool of saturated liquid neon. A partial mock-up coil was wound to identify the tooling required to wind the magnet. This was followed by winding a prototype pair of coils. The prototype winding established procedures for fabricating the final magnet and revealed slight changes needed in the final design.

Prok, G. M.↗

Heat Transfer and Fluid Mechanics Institute, Meeting, 26th, Washington State University, Pullman, Wash., June 26-28, 1978, Proceedings

Papers are presented on the heat transfer and fluid mechanics in energy systems including diesel combustion analysis using rapid sampling and the numerical simulation of thermal response of architectural structures. Experiments associated with hypersonic boundary layers, the prediction of nozzle-wall pressure distribution, and the effects of nozzle geometry on an axisymmetric thrust augmentor are outlined. Predictions are made of film thickness on a roll-metering device and the thermal characteristics of multiple-surface submerged condenser modules are described. Numerical studies are made of the interaction between natural and forced convection in a complex geometry and of pressure drop and holdup in two-phase stratified flow. A numerical solution is given for viscous flows at high Reynolds numbers and for compressible boundary layer flows near separation or reattachment. The structure and transport properties in turbulent shear flows are reviewed along with the spectra of Reynolds stresses in a developing pipe flow.

Crowe, C. T.↗

Liquid-cooling technology for gas turbines - Review and status

After a brief review of past efforts involving the forced-convection cooling of gas turbines, the paper surveys the state of the art of the liquid cooling of gas turbines. Emphasis is placed on thermosyphon methods of cooling, including those utilizing closed, open, and closed-loop thermosyphons; other methods, including sweat, spray and stator cooling, are also discussed. The more significant research efforts, design data, correlations, and analytical methods are mentioned and voids in technology are summarized.

Van Fossen, G. J., Jr.↗

A prediction method for velocity and temperature profiles in a two-dimensional nominally steady turbulent boundary layer

This paper describes a recently developed boundary-layer prediction method for a variable property compressible flow, in which heat transfer takes place primarily by forced convection and for which the mainstream Mach number is small. The leading order terms, in asymptotic expansions for large Reynolds numbers, are obtained for the mean velocity and temperature distribution in both the inner and outer layer of the turbulent boundary layer. Closure in the inner layer is achieved using an analytical model for the mean profiles which is based on the observed coherent structure of the time-dependent inner layer flow. For the outer layer, simple eddy viscosity and conductivity models are developed without recourse to the Reynolds analogy. In the prediction method a numerical solution of the outer layer equations is matched to the analytical inner layer profiles as the computation procedes downstream. Calculations are presented for a range of adverse and favorable pressure gradient flows and the predicted results compare well with existing data.

Weigand, G. G.↗

Analysis of a cooled, turbine blade or vane with an insert

Computer program, TACTI, has been developed to calculate transient and steady-state temperatures, pressures, and flow in cooled turbine blade or vane with impingement insert. Coolant-side heat-transfer coefficients are calculated internally in program, with user specifying 1 of 3 modes of heat transfer at each station: impingement (including effect of crossflow); or forced convection over pin fins.

Saugler, R. E.↗

An electric propulsion long term test facility

An existing test facility was modified to provide for extended testing of multiple electric propulsion thruster subsystems. A program to document thruster subsystem characteristics as a function of time is currently in progress. The facility is capable of simultaneously operating three 2.7-kW, 30-cm mercury ion thrusters and their power processing units. Each thruster is installed via a separate air lock so that it can be extended into the 7m x 10m main chamber without violating vacuum integrity. The thrusters exhaust into a 3m x 5m frozen mercury target. An array of cryopanels collect sputtered target material. Power processor units are tested in an adjacent 1.5m x 2m vacuum chamber or accompanying forced convection enclosure. The thruster subsystems and the test facility are designed for automatic unattended operation with thruster operation computer controlled. Test data are recorded by a central data collection system scanning 200 channels of data a second every two minutes. Results of the Systems Demonstration Test, a short shakedown test of 500 hours, and facility performance during the first year of testing are presented.

Trump, G.↗

Heat transfer from a row of impinging jets to concave cylindrical surfaces

Starting from the first principles, and with one experimentally obtained parameter, an expression for stagnation heat transfer is derived, applicable to round, impinging jets. The results obtained with a row of air jets impinging on an electrically-heated surface in a small-scale setup characteristic of a typical turbine blade have been found compatible with the average heat transfer from a geometrically similar, steam-heated surface scaled up ten times, and comparable with the results of other investigators. These findings were linked to the flow fields likely to exist in the gas turbine blades, internally cooled by a row of round jets or a single jet of equivalent width. The magnitude of heat-transfer coefficients obtained here with impinging jets approaches that normally associated with forced convection of water and evaporative cooling.

Hrycak, P.↗

Finite element analysis of nonisothermal polymer processing operations

A finite element formulation for the analysis of polymer processing is presented and its use in some typical situation including entry flow, transient Couette flow, and the Graetz (forced convection) problem is illustrated. The element formulations are constructed on the premise that momentum convection can be neglected (polymer melt flows typically have very low Reynolds' numbers), but that convective heat transfer may be significant (high Peclet numbers). Nonisothermal effects are considered important in polymer processing, due in part to the significant heating which may occur due to viscous dissipation, and also to the very strong influence of temperature on fluid viscosity. The flow is treated as Newtonian with the flow field being coupled to the heat transfer equation only through the viscous heat generation.

Douglas, C.↗

Deposit formation in hydrocarbon rocket fuels with an evaluation of a propane heat transfer correlation

A high pressure fuel coking testing apparatus was designed and developed and was used to evaluate thermal decomposition limits and carbon decomposition rates in heated copper tubes for hydrocarbon fuels. A commercial propane (90% grade) and chemically pure (CP) propane were tested. Heat transfer to supercritical propane was evaluated at 136 atm, bulk fluid velocities of 6 to 30 m/s, and tube wall temperatures in the range of 422 to 811 K. A forced convection heat transfer correlation developed in a previous test effort verified a prediction of most of the experimental data within a + or - 30% range, with good agreement for the CP propane data. No significant differences were apparent in the predictions derived from the correlation when the carbon resistance was included with the film resistance. A post-test scanning electron microprobe analysis indicated occurrences of migration and interdiffusion of copper into the carbon deposit.

Masters, P. A.↗

Conjugated heat transfer in a laminar boundary layer with heat source at the wall

This work presents the solution of the temperature field in a two-dimensional laminar incompressible flow over a conducting solid plate with a line heat source located at the fluid-solid interface perpendicular to the flow direction. A numerical scheme was used to obtain the temperature profiles as a function of the source strength, and of the properties of the fluid and the solid. The heat conduction and forced convection in the fluid and the heat conduction in the solid were solved for the case of moderate temperature rise, where the assumption of constant properties applies. The model enables the improvement of an instrument for the detection of boundary layer separation. It was found that for the actual parameters of the separation detector, a distance of 4 to 24 mm between the sensors gives an indication of 70 percent of the maximum temperature difference.

Brosh, A.↗

Feasibilty analyses of electroepitaxial research and development accommodations. Volume 2: Electroepitaxial growth of GaAs

The technique of electromigration, i.e., electric field induced forced convection, can be used to grow semiconductor material and other compounds from solution by passing electric current through the growth interface while the temperature of the system is maintained constant. Current controlled electromigration, referred to as electroepitaxy, was successfully applied to grow epitaxial layers of various semiconductors and garnets.

Source record↗

Glass shell manufacturing in space

Highly-uniform, hollow glass spheres, which are used for inertial-confinement fusion targets, are formed from metal-organic gel powder feedstock in a drop-tower furnace. The modelling of this gel-to-sphere transformation has consisted of three phases: gel thermochemistry, furnance-to-gel heat transfer, and gravity-driven degradation of the concentricity of the molten shell. The heat transfer from the furnace to the free-falling gel particle was modelled with forced convection. The gel mass, dimensions, and specific heat as well as furnace temperature profile and furnace gas conductivity, were controlled variables. This model has been experimentally verified. In the third phase, a mathematical model was developed to describe the gravity-driven degradation of concentricity in molten glass shells.

Nolen, R. L.↗