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Evaluation of range and distortion tolerance for high Mach number transonic fan stages - Vol. 2
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This paper describes a preliminary study of a method for increasing compressor tolerance in circumferential distortion through asymmetric vane stagger control. The changes in vane stagger about the circumference are used to increase compressor pressure rise and flow capability over part of the annulus and decrease these over the rest. The average pressure rise and flow thus remain roughly constant but the velocity distortion is reduced (and can even be made zero). Calculations are carried out to show the magnitude of the vane motions that must be used, and it is found that significant increases in distoriton attenuation can be achieved with realistic vane swings. In addition, the asymmetric vane stagger scheme leads to a substantial decrease in stall pressure rise loss due to inlet total pressure distortion. This type of control strategy appears worthy of further investigation, both theoretical and experimental.
This document is a compilation of papers presented at the YF-12 Experiments Symposium held at the NASA Dryden Flight Research Center, September 13-15, 1978. Papers were presented by personnel from the Dryden Flight Research Center, the Lewis Research Center, and the Ames Research Center. Topics covered propulsion system performance, inlet time varying distortion, structures, aircraft controls, propulsion controls, and aerodynamics. The reports were based on analytical studies, laboratory experiments, wind tunnel tests, and extensive flight research with two YF - 12 airplanes.
Wind tunnel tests for instantaneous and dynamic analysis of effects of time-variant distortions produced in supersonic inlet on J85-GE-13 turbojet engine
Experimental evaluation of outer case blowing or bleeding of single stage axial flow compressor, and performance tests using distorted or undistorted inlet flow
Steady-state interactions between turbojet engine and axisymmetric inlet with induced distortions
Inlet produced dynamic distortion and effects on stall margin of J-85 turbojet engine from supersonic wind tunnel tests
The three dimensional viscous time-mean flow in the Pratt and Whitney alternate design space shuttle main engine fuel turbine is simulated using the average passage Navier-Stokes equations. The migration of secondary flows generated by upstream blade rows and their effect on the performance of downstream blade rows is studied. The present simulation confirms that the flow in this two stage turbine is highly three dimensional and dominated by the tip leakage flow. The tip leakage vortex generated by the first blade persists through the second blade and adversely affects its performance. The greatest mixing of the inlet total temperature distortion occurs in the second vane and is due to the large leakage vortex generated by the upstream rotor. It is assumed that the predominant spanwise mixing mechanism in this low aspect ratio turbine is the radial transport due to the deterministically unsteady vortical flow generated by upstream blade rows. A by-product of the analysis is accurate pressure and heat loads for all blade rows under the influence of neighboring blade rows. These aero loads are useful for advanced structural analysis of the vanes and blades.
NASA Lewis is currently engaged in a research effort as a team member of the High Alpha Technology Program (HATP) within NASA. This program utilizes a specially equipped F/A-18A, the High Alpha Research Vehicle (HARV), in an ambitious effort to improve the maneuverability of high performance military aircraft at low subsonic speed, high angle of attack conditions. The overall objective of the Lewis effort is to develop inlet technology that will ensure efficient airflow delivery to the engine during these maneuvers. One part of the Lewis approach utilizes computational fluid dynamics codes to predict the installed performance of inlets for these highly maneuverable aircraft. Wind tunnel tests were a major component of the Lewis program. Since the available wind tunnel was small (9 x 15 ft) as compared to the scale of the model of the F/A-18A (19.78 percent), there were questions about the capability to obtain useful inlet performance data. The blockage effects were expected to be very large. This report represents the results of an analysis to determine how the wind tunnel walls effect inlet performance at several angles of attack. The predictions for the external particle traces along the fuselage indicate the influence of the wind tunnel side wall under the model is greater at 30 deg angle of attack than at 50 deg angle of attack on the under Leading Edge Extension (LEX) vortex trajectory. The side wall above the model appears to have negligible influence on the under LEX vortex. This may be due to the LEX acting as 'shield' to the upper wall effects. As expected, the wind tunnel has a significant influence on the external forces. The lift and drag coefficients increase significantly for the wind tunnel model as compared to free stream conditions. The wind tunnel had a small effect on the inlet recovery and on inlet total pressure distortion patterns. The predicted recoveries for the wind tunnel model are within one percentage point of the model recoveries in free stream conditions.
Two steady numerical analysis methods and one unsteady method are used to study the viscous three-dimensional flow in the middle stage of the Pratt & Whitney alternate design Space Shuttle Main Engine fuel turbine. The principal characteristic of this flow is that the secondary flows generated in the rotor blade reconfigure a radial inlet total temperature distortion into one with a pitchwise exit hot streak distortion. Secondary flows in the following vane redistribute the radial variation while unsteadiness causes a segregation of hot and cold flow from the hot streak within the vane. Such redistribution and segregation can lead to unexpected thermal loads and reduced durability. The physical phenomena and the ability of a steady analysis to capture them are investigated by performing a numerical experiment whereby the results of the two steady analysis methods are compared to the time-mean of the unsteady simulation. The flow physics related to the segregation and mixing of total temperature are discussed.
Tests were conducted to determine the aerodynamic and acoustic performance of two choking flow inlets under static conditions. One inlet choked the flow in the cowl throat by an axial translation of the inlet centerbody. The other inlet employed a translating grid of airfoils to choke the flow. Both inlets were sized to fit a 13.97 cm diameter fan with a design weight flow of 2.49 kg/sec. The inlets were operated in both the choked and unchoked modes over a range of weight flows. Measurements were made of inlet pressure recovery, flow distortion, surface static pressure distribution, and fan noise suppression. Choking of the translating centerbody inlet reduced blade passing frequency noise by 29 db while yielding a total pressure recovery of 0.985. Noise reductions were also measured at 1/3-octave band center frequencies of 2500, 5000, and 20,000 cycles. The translating grid inlet gave a total pressure recovery of 0.968 when operating close to the choking weight flow. However, an intermittent high intensity noise source was encountered with this inlet that precluded an accurate measurement of inlet noise suppression.
It is the purpose of this study to demonstrate the viability and economy of Response Surface Methods (RSM) and Robustness Design Concepts (RDC) to arrive at micro-secondary flow control installation designs that maintain optimal inlet performance over a range of the mission variables. These statistical design concepts were used to investigate the robustness properties of 'low unit strength' micro-effector installations. 'Low unit strength' micro-effectors are micro-vanes set at very low angles-of-incidence with very long chord lengths. They were designed to influence the near wall inlet flow over an extended streamwise distance, and their advantage lies in low total pressure loss and high effectiveness in managing engine face distortion.
Future aircraft turbine engines, both commercial and military, will have to be able to successfully accommodate expected increased levels of steady-state and dynamic engine-face distortion. Advanced tactical aircraft are likely to use thrust vectoring for enhanced aircraft maneuverability. As a result, the engines will see more extreme distortion levels than currently encountered with present-day aircraft. Also, the mixed-compression inlets needed for the High-Speed Civil Transport (HSCT) will likely encounter disturbances similar to those seen by tactical aircraft, in addition to planar pulse, inlet buzz, and high distortion levels at low flight speed and off-design operation. The current approach of incorporating sufficient component design stall margin to tolerate these expected levels of distortion would result in significant performance penalties. The objectives of NASA's High Stability Engine Control (HISTEC) program, which has reached a highly successful conclusion, were to design, develop, and flight demonstrate an advanced, high-stability, integrated engine control system that uses measurement-based real-time estimates of distortion to enhance engine stability. The resulting distortion tolerant control adjusts the stall margin requirement online in real time. This reduces the design stall margin requirement, with a corresponding increase in performance and decrease in fuel burn.
In order to effectively use a compressor face total-pressure distortion index as a measure of inlet-engine compatibility, a correlation of distortion amplitude with stall margin must be developed with minimal scatter. A recent analysis of data recorded in extensive distortion screen tests with the J85-GE-13 turbojet engine has resulted in a correlation based on compressor discharge pressure ratioed to the minimum pressure at the compressor face. Simply by determining compressor stall lines with a single hub radial distortion pattern, a single tip radial pattern, and with undistorted inflow, the overall compressor pressure ratio at stall for even the most complex distortion pattern was found to be predictable.
In order to effectively use a compressor face total-pressure distortion index as a measure of inlet-engine compatibility, a correlation of distortion amplitude with stall margin must be developed with minimal scatter. A recent analysis of data recorded in extensive distortion screen tests with the J85-GE-13 turbojet engine has resulted in a correlation based on compressor discharge pressure ratioed to the minimum pressure at the compressor face. Simply by determining compressor stall lines with a single hub radial distortion pattern, a single tip radial pattern, and with undistorted inflow, the overall compressor pressure ratio at stall for even the most complex distortion pattern was found to be predictable.
The results obtained in an inlet-engine compatibility test run in the 10x10 SWT of the NASA-Lewis Research Center are reviewed. This program was run to measure the time-variant distortions produced in a supersonic inlet and to relate a unique distortion peak, occurring in an instant of time, to the origin of stall in a compressor. The major stumbling block in this type of effort is the determination of a proper increment of time over which to average pressures before computing distortions. It is reasonable to expect that the proper averaging time is related to the particular compressor in question. The most significant point reported is that the proper averaging time may not be solely dependent on a particular compressor, and, in fact, may vary with operating conditions, even for the same inlet-engine combination.
This paper presents the results of PARC3D numerical calculations on a 19.78 percent scale forebody/inlet model of the F/A-18 at a Mach number of 0.20, an angle-of-attack of 60 deg, and a side-slip angle of 10 deg. The main purpose of these calculations is to support an upcoming wind-tunnel test program in the prediction of engine inlet compressor face total pressure recovery and flow distortion. The GRIDGEN system was used to generate a grid which includes the inlet and lip, and other aircraft components which are considered to be important to inlet performance, such as the ramp/splitter plate, the diverter and slot, and the deflected leading edge flap. PARC3D shows complex flow patterns on the fuselage surfaces below the leading edge extensions, on the ramp/splitter plate, inlet lip, and inside the inlet. PARC3D tends to underpredict total pressure recovery and overpredict the flow distortion at the inlet compressor face.