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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18

Flow Induced Vibration Studies in Pressurized Helium Gas Cooling Channels

Production of metastable Technetium-99 (Tc-99m), a radioactive tracer that emits gamma rays, is vital to the medical imaging community. Tc-99m is extracted from the decay of Molybdenum-99 (Mo-99) which has a half-life of about 2-3 days. The work presented in this report is part of the NNSA’s mission to produce Mo-99 commercially, within the US, without the use of highly enriched uranium (HEU) in support of nonproliferation and global security. Los Alamos National Laboratory (LANL) is working with NorthStar Medical Radioisotopes (NMR) on their efforts to produce Mo-99 through the irradiation of Mo-100 targets using an electron beam. The NMR target comprises a stack of approximately 60-70 Mo-100 disks with diameter 24 mm and thickness 0.74 mm held in stainless steel laminations, each separated using 0.25 mm thick stainless steel spacers. The symmetric target stack is housed in an Inconel vessel with two Inconel windows on either side. Two electron accelerators are used to produce 40 MeV, 3.16 µA electron beams each that penetrate the Inconel windows and irradiate the Mo-100 disks. Approximately 90% of the total 250 kW beam power is deposited in the NMR target during the irradiation process. During irradiation, pressurized helium gas flows through 0.25 mm thin gaps between the disks cooling the beam window, target disks, disk laminations and spacers. Both NMR and LANL have found during cold testing of the target system (no heat deposition) that the Mo-100 disks undergo significant mass loss and disk breakage due to vibrations induced by the flowing helium gas. The mass loss is not only undesirable due to monetary loss from reduced final quantities of Mo-99, but also due to the hazards associated with radioactive material trapped in the cooling lines and particle filters. The effect of flow rate and target geometry on the flow induced vibrations need to be quantified, and recommendations provided to minimize this mass loss. This work describes LANL’s experimental characterization of the flow induced vibrations and disk mass loss in a reduced scale set-up containing 10 Mo-100 disks. We use high speed imaging, displacement measurements and microphone measurements combined with signal processing to estimate the vibration frequency of each disk. The effect of disk thickness, target fit and duration of testing on the mass loss is described. We find that in the current configuration of NMR targets, the vibrations and mass loss on the first disk are minimized, while those in the adjacent disks are highest. The microphone and high-speed image data show that increased flow rates and increased duration of testing increases vibration frequency and mass loss. The mass loss is due to both disk rotation and back and forth motion. There are visible wear marks on the disks with the highest mass loss. We also note that the current NMR window gap reduces flow induced vibrations compared to the previous smaller gaps. Longer duration testing will provide more data and verification for the findings presented in this report. The work will be continued in FY 24.

43 PARTICLE ACCELERATORS↗

Window Cooling Studies and Disk Vibration Testing on a Subset of Mo-100 Disks

Production of metastable Technetium-99 (Tc-99m), a radioactive tracer that emits gamma rays, is vital to the medical imaging community. Tc-99m is extracted from the decay of Molybdenum-99 (Mo-99) which has a half-life of about 2-3 days. The work presented in this report is part of the NNSA’s mission to produce Mo-99 commercially, within the US, without the use of highly enriched uranium (HEU) in support of nonproliferation and global security. Los Alamos National Laboratory (LANL) is working with NorthStar Medical Radioisotopes (NMR) on their efforts to produce Mo-99 through the irradiation of Mo-100 targets using an electron beam. The NMR target comprises a stack of approximately 60-70 Mo-100 disks with diameter 24 mm and thickness 0.74 mm held in stainless steel laminations, each separated using 0.25 mm thick stainless-steel spacers. The symmetric target stack is housed in an Inconel vessel with two Inconel windows on either side. Two electron accelerators are used to produce 40 MeV, 3.16 µA electron beams each that penetrate the Inconel windows and irradiate the Mo-100 disks. Approximately 90% of the total 250 kW beam power is deposited in the NMR target during the irradiation process, with a smaller percentage adding up to 2.2 kW of heat deposited on the Inconel window. During irradiation, pressurized helium gas flows through thin gaps between the disks cooling the beam window, target disks, disk laminations and spacers. Both NMR and LANL have found during cold testing of the target system (no heat deposition) that the Mo 100 disks undergo significant mass loss and disk breakage due to vibrations induced by the flowing helium gas. The mass loss is not only undesirable due to monetary loss from reduced final quantities of Mo-99, but also due to the hazards associated with radioactive material trapped in the cooling lines and particle filters. The effect of flow rate and target geometry on the flow induced vibrations need to be quantified, and recommendations provided to minimize this mass loss. LANL has previously also tested NMR’s Inconel beam window by heating the window, while flowing pressurized helium, using the average heat deposited on the window. However, the NMR beam is pulsed with a duty cycle of 12.5%, which introduces oscillation in temperature around the nominal 600 °C steady state value with each pulse. Available fatigue curves for Inconel are few, established for room temperature, and they are based on mechanical strain cycles not thermally induced strain as in the NMR target. The effect of pulsed beam heating on the Inconel window therefore needs to be quantified. This report details the experiments conducted to assess the factors that lead to mass loss in the NMR target disks as well as to understand the effect of a pulsed beam on NMR’s Inconel window. This work describes LANL’s experimental characterization of the flow induced vibrations and disk mass loss in a reduced scale set-up containing 5 to 10 Mo-100 disks. We use high speed imaging, displacement measurements and microphone measurements combined with signal processing to estimate the vibration frequency of each disk. The effect of disk thickness, target fit and duration of testing on the mass loss is described. We find that in the current configuration of NMR targets, the vibrations and mass loss on the first disk are minimized, while those in the adjacent disks are highest. The microphone and high-speed image data show that increased flow rates and increased duration of testing increases vibration frequency and mass loss. The mass loss is due to both disk rotation and back and forth motion. There are visible wear marks on the disks with the highest mass loss. We also note that the current NMR window gap reduces flow induced vibrations compared to the previous smaller gaps. Improved target holders significantly reduce disk mass loss to almost negligible quantities. This work finds that the larger window to first disk gap and improved target holder geometry should allow NMR to successfully conduct irradiations with minimal mass loss. The window tests were conducted to understand the effect of a pulsed beam on both the window longevity and to estimate the window temperature and displacement during pulsing. The experiments presented here were performed at significantly low power, due to the limitations of the induction heating system. The window temperature rose to approximately 73 °C with a significantly reduced power of 45 W without beam pulsing. With a 5 Hz pulse rate, 12.5% duty cycle, the window temperature remained constant at 26 °C. These experiments will be repeated with improved coil geometry and reported in upcoming journal papers.

42 ENGINEERING↗

Personal communication system combines high performance with miniaturization

Personal communication system provides miniaturized components that incorporate high level signal characteristics plus noise rejection in both microphone and earphone circuitry. The microphone is designed to overcome such spacecraft flight problems as size, ambient noise level, and RF interference.

Atlas, N. D.↗

Improved communication system for large operations center

When several microphones are fed into a common system, sound originating at any given source results in poor articulation. Introduction of an automatic microphone priority control suppresses echo and reverberation.

Draper, M. S.↗

Comparison of wind tunnel and flyover noise measurements of the YOV-10A STOL aircraft

The YOV-10A Research Aircraft was flown to obtain flyover noise data that could be compared to noise data measured in the 40- by 80- foot wind tunnel at NASA Ames Research Center. The flyover noise measurements were made during the early morning hours on runway 32L at Moffett Field, California. A number of passes were made at 50 ft altitude in level flight with an airplane configuration closely matching that tested in the wind tunnel. Two passes were selected as prime and were designated for full data reduction. The YOV-10A was flown over a microphone field geometrically similar to the microphone array set up in the wind tunnel. An acoustic center was chosen as a matching point for the data. Data from the wind tunnel and flyover were reduced and appropiate corrections were applied to compare the data. Results show that wind tunnel and flight test acoustic data agreed closely.

Atencio, A., Jr.↗

A study of space shuttle structural integrity test and assessment. Part 1

The ultrasonics technique for assessing the structural integrity of the primary surface of the space shuttle vehicles is discussed and evaluated. Analysis was made of transducers, transducer coupling test structure fabrication, flaws, and ultrasonic testing. Graphs of microphone response curves from the initial noise tests, accelerometer response curves from the final noise tests, and microphone curves from the final noise tests are included along with a glossary, bibliography, and results.

Anderson, R. E.↗

Aspects of investigating STOL noise using large-scale wind-tunnel models.

The applicability of the NASA Ames 40- by 80-foot wind tunnel for acoustic research on STOL concepts has been investigated. The acoustic characteristics of the wind-tunnel test section have been studied with calibrated acoustic sources. Acoustic characteristics of several large-scale STOL models have been studied in both the free-field and wind-tunnel acoustic environments. The results of these studies indicate that the acoustic characteristics of large-scale STOL models can be measured in the wind tunnel if the test section acoustic environment and model acoustic similitude are taken into consideration. The reverberant field of the test section must be determined with an acoustically similar noise source. A directional microphone, a phased array of microphones, and extrapolation of near-field data to far-field are some of the techniques being explored as possible solutions to the directivity loss in a reverberant field. The model sound pressure levels must be of sufficient magnitude to be distinguishible from the wind-tunnel background noise.

Falarski, M. D.↗

A forward speed effects study on jet noise from several suppressor nozzles in the NASA/Ames 40- by 80-foot wind tunnel

A test program was conducted in a 40 by 80 foot wind tunnel to evaluate the effect of relative velocity on the jet noise signature of a conical ejector, auxiliary inlet ejector, 32 spokes and 104 tube nozzle with and without an acoustically treated shroud. The freestream velocities in the wind tunnel were varied from 0 to 103.6 m/sec (300 ft/sec) for exhaust jet velocities of 259.1 m/sec (850 ft/sec) to 609.6 m/sec (2000 ft/sec). Reverberation corrections for the wind tunnel were developed and the procedure is explained. In conjunction with wind tunnel testing the nozzles were also evaluated on an outdoor test stand. The wind tunnel microphone arrays were duplicated during the outdoor testing. The data were then extrapolated for comparisons with data measured using a microphone array placed on a 30.5 meter (100 ft) arc. Using these data as a basis, farfield to nearfield arguments are presented with regards to the data measured in the wind tunnel. Finally, comparisons are presented between predictions made using existing methods and the measured data.

Beulke, M. R.↗

Use of cross-correlation measurements to investigate noise generating regions of a real jet engine and a model jet

Cross-correlations are reported of the jet static pressure fluctuations (as measured with a B and K microphone fitted with a nose cone), with the far-field radiated sound pressure. These measurements were made for various probe positions and a large number of far-field positions (at various angles). In addition, the tests were run for a number of different jet exit velocities. The measured, normalized cross-correlation functions vary between 0.004 and 0.155. These values depend upon the angular position of the far-field microphone, the jet exit Mach number, and the position of the probe. In addition, the cross-correlation technique was employed to study the symmetry of the far-field radiated sound about the jet axis. Third-octave analyses of both the probe signal and the far-field radiated sound were made. This is the first time correlation measurements have been made on a jet engine. In addition, a report is given on an extensive noise survey of a model jet. The correlations are related to sound source functions and jet source regions are discussed.

Meecham, W. C.↗

Evaluation of the NASA Ames no. 1 7 by 10 foot wind tunnel as an acoustic test facility

Measurements were made in the no. 1 7'x10' wind tunnel at NASA Ames Research Center, with the objectives of defining the acoustic characteristics and recommending minimum cost treatments so that the tunnel can be converted into an acoustic research facility. The results indicate that the noise levels in the test section are due to (a) noise generation in the test section, associated with the presence of solid bodies such as the pitot tube, and (b) propagation of acoustic energy from the fan. A criterion for noise levels in the test section is recommended, based on low-noise microphone support systems. Noise control methods required to meet the criterion include removal of hardware items for the test section and diffuser, improved design of microphone supports, and installation of acoustic treatment in the settling chamber and diffuser.

Wilby, J. F.↗

An experimental study of the structure and acoustic field of a jet in a cross stream

The investigation reported is related to studies of the noise generated by a lifting jet in forward motion such as in the case of a V/STOL aircraft. The investigation involved experiments in a subsonic wind tunnel. The two-microphone cross-correlation method used for measuring the acoustic intensity provides data concerning the noise directly radiated from the source, practically free from any reflection effects. The theoretical basis of the two-microphone method is discussed along with the experimental apparatus, the characteristics of the flow inside the jet, and the features of the acoustic field.

Camelier, I.↗

Amplification of Reynolds number dependent processes by wave distortion

A system using a hot-wire transducer as an analog of a liquid droplet of propellant was employed to investigate the ingredients of the acoustic instability of liquid-propellant rocket engines. It was assumed that the combustion process was vaporization-limited and that the combustion chamber was acoustically similar to a closed-closed right-circular cylinder. Before studying the hot-wire closed-loop system (the analog system), a microphone closed-loop system, which used the response of a microphone as the source of a linear feedback exciting signal, was investigated to establish the characteristics of self-sustenance of acoustic fields. Self-sustained acoustic fields were found to occur only at resonant frequencies of the chamber. In the hot-wire closed-loop system, the response of hot-wire anemometer was used as the source of the feedback exciting signal. The self-sustained acoustic fields which developed in the system were always found to be harmonically distorted and to have as their fundamental frquency a resonant frequency for which there also existed a second resonant frequency which was approximately twice the fundamental frequency.

Ventrice, M. B.↗

Digital control of high-intensity acoustic testing

A high intensity acoustic test system is reported that consists of a reverberation room measuring 18 feet wide by 21 feet long by 26 feet high, with an internal volume of 10,900 cubic feet. The room is rectangular in shape. Acoustic energy is supplied through two 50-Hz cutoff exponential horns about 12 feet long. Each of the two horns has two transducers rated at 4000 acoustic watts each. A gaseous nitrogen supply is used to supply the energy. The equalized electrical signal is corrected by a circuit designed to compensate for the transducer nonlinearity, then fed into one channel of a phase linear power amplifier, then into the transducer. The amplifiers have been modified to increase their reliability. The acoustic energy in the room is monitored by six B and K 1/2-inch condenser microphones. The electrical signal from each microphone is fed into a six channel real time averager to give a spatial average of the signals.

Slusser, R. A.↗

Two-Point Correlations of Sound Pressure in the Far Field of a Jet: Experiment

Correlations of sound pressure between two microphones yield substantially more information than single microphone data; hence, they provide useful information about the nature and behavior of jet noise sources as a basis for theory development. The mapping of the space-time correlations of the pressure over a distant sphere enclosing a subsonic jet revealed a number of previously unaccounted for features essential for the interpretation of the radiation field and for the modeling of the flow field.

Maestrello, L.↗

Directional acoustic measurements by laser Doppler velocimeters

Laser Doppler velocimeters (LDVs) were used as velocity microphones to measure sound pressure level in the range of 90-130 db, spectral components, and two-point cross correlation functions for acoustic noise source identification. Close agreement between LDV and microphone data is observed. It was concluded that directional sensitivity and the ability to measure remotely make LDVs useful tools for acoustic measurement where placement of any physical probe is difficult or undesirable, as in the diagnosis of jet aircraft noise.

Mazumder, M. K.↗

Instrumentation for measuring aircraft noise and sonic boom

Improved instrumentation suitable for measuring aircraft noise and sonic booms is described. An electric current proportional to the sound pressure level at a condenser microphone is produced and transmitted over a cable and amplified by a zero drive amplifier. The converter consists of a local oscillator, a dual-gate field-effect transistor mixer, and a voltage regulator/impedance translator. The improvements include automatic tuning compensation against changes in static microphone capacitance and means for providing a remote electrical calibration capability.

Zuckerwar, A. J.↗

Softwall acoustical characteristics and measurement capabilities of the NASA Lewis 9x15 foot low speed wind tunnel

Acoustical characteristics and source directionality measurement capabilities of the wind tunnel in the softwall configuration were evaluated, using aerodynamically clean microphone supports. The radius of measurement was limited by the size of the test section, instead of the 3.0 foot (1 m) limitation of the hardwall test section. The wind-on noise level in the test section was reduced 10 dB. Reflections from the microphone support boom, after absorptive covering, induced measurement errors in the lower frequency bands. Reflections from the diffuser back wall were shown to be significant. Tunnel noise coming up the diffuser was postulated as being responsible, at least partially, for the wind-on noise in the test section and settling chamber. The near field characteristics of finite-sized sources and the theoretical response of a porous strip sensor in the presence of wind are presented.

Rentz, P. E.↗

Directional acoustic measurements by laser Doppler velocimeters

Laser Doppler velocimeters (LDVs) are used as velocity microphones to measure sound pressure level in the range from 90 to 130 dB, spectral components, and two-point correlation functions for acoustic-noise source identification. Close agreement between LDV and microphone data is observed. Directional sensitivity and the ability to measure remotely make LDVs useful tools for acoustic measurement where placement of any physical probe is difficult or undesirable, as in the diagnosis of jet noise.

Mazumder, M. K.↗