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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

The anomalous solidification of concrete grindings from acid treatment

We report that concrete grinding from highway maintenance operations produces large amounts of a highly basic liquid residue, posing a significant challenge to proper disposal. To discard this residue with little risk to human health or the environment, it should be solidified and its pH should be neutralized. Herein we present the serendipitous discovery that both goals can be met by treatment with citric acid. Through the use of 13 C and 29 Si solid-state NMR we determined that such treatment removes the calcium from the concrete structure, thus allowing the solubilization of its one-dimensional silica chains. These silica chains then cross-link in solution forming a highly porous silica material that is able to absorb the water from the residue. Finally, this new waste treatment process, which may utilize other acids with low water content, promises to facilitate a significantly improved methodology for the disposal of concrete grinding residue in a safe and environmentally friendly manner.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Social life cycle assessment of concrete bridge decks exposed to aggressive environments

Highlights: • Social Life Cycle Assessment of different design strategies for bridge decks in marine environments. • 15 design alternatives were studied and compared according to the Guidelines methodology. • Less maintenance results in better social performance. • Impacts during maintenance phase are main contributors to social performance. • Stainless steel and the addition of silica fume are socially preferable to conventional designs. - Abstract: Sustainable design of structures includes environmental and economic aspects; social aspects throughout the life cycle of the structure, however, are not always adequately assessed. This study evaluates the social contribution of a concrete bridge deck. The social performance of the different design alternatives is estimated taking into account the impacts derived from both the construction and the maintenance phases of the infrastructure under conditions of uncertainty. Uncertain inputs related to social context are treated through Beta-PERT distributions. Maintenance needs for the different materials are estimated by means of a reliability based durability evaluation. Results show that social impacts resulting from the service life of bridges are not to be neglected in sustainability assessments of such structures. Designs that minimize maintenance operations throughout the service life, such as using stainless steel rebars or silica fume containing concretes, are socially preferable to conventional designs. The results can complement economic and environmental sustainability assessments of bridge structures.

42 ENGINEERING↗
DOE OSTI2025

Key insights from US Department of Energy Better Plants workforce development bootcamps (2022–2025)

This study examines the effectiveness of the US Department of Energy’s Better Plants Program Bootcamps, which are designed to enhance participants’ technical skills in improving energy efficiency and optimizing operations in manufacturing facilities. Through the analysis of survey data collected from 529 participants across 9 bootcamps, the research investigates the motivations, benefits, and demographic trends of attendees. The findings reveal that skill acquisition and improvement are primary drivers for participation, with key benefits including hands-on training on diagnostic equipment and software tools, networking opportunities, and access to technical resources. The analysis shows strong participation from sectors characterized by high energy consumption and employment, such as chemical and transportation equipment manufacturing. Over 50% of participants have job titles that include “EHS” or “Energy” showing their key roles in leading energy efficiency and energy management efforts in manufacturing. Furthermore, the analysis highlights the distribution of participants across managerial, engineering, and technical roles, revealing a higher representation of managers and engineers. This observation suggests a need for targeted outreach to engage technicians, equipment operators, maintenance staff, and floor workers to ensure comprehensive workforce development. The post-bootcamp survey showed that the participants highly valued the opportunities for peer learning and idea exchange, and the benefits they gained from them. This research contributes to the advancement of manufacturing education by demonstrating the efficacy of specialized training in addressing critical industry challenges and fostering a more competent and empowered workforce.

Energy efficiency↗
DOE OSTI2023

The research challenges in security and safeguards for nuclear fission batteries

This paper discusses the nuclear security and safeguards research challenges presented by the development and deployment of nuclear fission batteries. These are defined as easily transportable and deployable nuclear systems which are designed to operate either unattended or autonomously. We start by defining the current landscape of domestic and international safeguards and security and discuss how it can be affected by the introduction these new nuclear systems. We then specifically discuss the technology gaps and technologies to be developed to facilitate their practical deployment. We find that, as expected, we can leverage conclusions from existing security and safeguards studies for small modular rectors and develop bespoke target set analyses to inform security postures based on probabilistic risk assessment. We find also that specific fission battery security economic analysis tools are needed and security by design must be applied early. However, the most important finding is that these new systems will require a new comprehensive set of cyber tools covering transportation, installation, operation, maintenance security of the fission battery systems. Altogether, we find that the development of the necessary security and safeguards requirements at the design phase of such a technology will be of great benefit in the smooth deployment of this modern nuclear energy system.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2026

Analysis of Second Target Station Target Removal Dose Rates

The Second Target Station (STS) project at Oak Ridge National Laboratory’s spallation neutron source is a crucial initiative for maintaining U.S. leadership in neutron sciences. The STS aims to create the world’s brightest pulsed cold neutron source, enabling cutting-edge research across various scientific disciplines. To ensure safe and efficient maintenance operations, understanding the effects of shutdown dose rates from activated components within the STS target systems is essential. This study establishes a computational framework for calculating decay gamma sources and subsequent shutdown dose rates utilizing advanced methods to account for all activation channels, including high-energy interactions down to thermal neutron capture. This study describes a novel integration of multiple tools and provides an effective means of analyzing activation and shutdown dose rates at spallation neutron facilities. A custom-developed script automates the decay gamma source generation process, ensuring proper sampling during the variance reduction phase, which is critical for accurate predictions of shutdown dose rates.

Transmutation↗
DOE OSTI2013

Structural and catalytic characterization of a thermally stable and acid-stable variant of human carbonic anhydrase II containing an engineered disulfide bond

The X-ray crystallographic structure of the disulfide-containing HCAII (dsHCAII) has been solved to 1.77 Å resolution and revealed that successful oxidation of the cysteine bond was achieved while also retaining desirable active-site geometry. The carbonic anhydrases (CAs) are a family of mostly zinc metalloenzymes that catalyze the reversible hydration of CO{sub 2} to bicarbonate and a proton. Recently, there has been industrial interest in utilizing CAs as biocatalysts for carbon sequestration and biofuel production. The conditions used in these processes, however, result in high temperatures and acidic pH. This unfavorable environment results in rapid destabilization and loss of catalytic activity in CAs, ultimately resulting in cost-inefficient high-maintenance operation of the system. In order to negate these detrimental industrial conditions, cysteines at residues 23 (Ala23Cys) and 203 (Leu203Cys) were engineered into a wild-type variant of human CA II (HCAII) containing the mutation Cys206Ser. The X-ray crystallographic structure of the disulfide-containing HCAII (dsHCAII) was solved to 1.77 Å resolution and revealed that successful oxidation of the cysteine bond was achieved while also retaining desirable active-site geometry. Kinetic studies utilizing the measurement of {sup 18}O-labeled CO{sub 2} by mass spectrometry revealed that dsHCAII retained high catalytic efficiency, and differential scanning calorimetry showed acid stability and thermal stability that was enhanced by up to 14 K compared with native HCAII. Together, these studies have shown that dsHCAII has properties that could be used in an industrial setting to help to lower costs and improve the overall reaction efficiency.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2022

Temperature and Dynamic Strain Measurements Using a Single SAWR Sensor

Dynamic strain sensing is relevant in numerous applications involving structural health monitoring, condition-based maintenance, operation efficiency preservation, and work environment safety. These sensors are particularly critical for high-temperature (HT) harsh-environment (HE) industries such as aerospace, automotive, power plants, and advanced manufacturing. In HT/HE, sensor implementation and measurement present challenges such as maintaining sensor stability, accounting for temperature cross-sensitivity, providing HT attachment, and packaging of the sensors and system. Surface acoustic wave resonator (SAWR) sensors can address these needs and offer additional benefits such as compact size and wireless interrogation capability. The SAWR sensitivity to dynamic strain is temperature dependent, making it necessary to measure the sensor temperature in order to use the correct dynamic strain calibration curve. In this work, a method for determining the temperature, dynamic strain magnitude, and dynamic strain spectral components using a single SAWR sensor is presented. Here, the established technique for determining operational temperature and dynamic strain magnitude/spectral components using only one SAWR simplifies the sensor measurement system, thus being very attractive for HT /HE applications.

47 OTHER INSTRUMENTATION↗
DOE OSTI2022

Correlating Time-Resolved Pressure Measurements With Rim Sealing Effectiveness for Real-Time Turbine Health Monitoring

Purge flow is bled from the upstream compressor and supplied to the under-platform region to prevent hot main gas path ingress that damages vulnerable under-platform hardware components. A majority of turbine rim seal research has sought to identify methods of improving sealing technologies and understanding the physical mechanisms that drive ingress. While these studies directly support the design and analysis of advanced rim seal geometries and purge flow systems, the studies are limited in their applicability to real-time monitoring required for condition-based operation and maintenance. As operational hours increase for in-service engines, this lack of rim seal performance feedback results in progressive degradation of sealing effectiveness, thereby leading to reduced hardware life. To address this need for rim seal performance monitoring, this study utilizes measurements from a one-stage turbine research facility operating with true-scale engine hardware at engine-relevant conditions. Time-resolved pressure measurements collected from the rim seal region are regressed with sealing effectiveness through the use of common machine learning techniques to provide real-time feedback of sealing effectiveness. Two modeling approaches are presented that use a single sensor to predict sealing effectiveness accurately over a range of two turbine operating conditions. Here, the results show that an initial purely data-driven model can be further improved using domain knowledge of relevant turbine operations, which yields sealing effectiveness predictions within 3% of measured values.

42 ENGINEERING↗
DOE OSTI2013

Fuel Cell Technology Status Analysis Project: Partnership Opportunities (Fact Sheet)

This fact sheet describes National Renewable Energy Laboratory's (NREL's) Fuel Cell Technology Status Analysis Project. NREL is seeking fuel cell industry partners from the United States and abroad to participate in an objective and credible analysis of commercially available fuel cell products to benchmark the current state of the technology and support industry growth. Participating fuel cell developers share price information about their fuel cell products and/or raw fuel cell test data related to operations, maintenance, and safety with NREL via the Hydrogen Secure Data Center (HSDC). The limited-access, off-network HSDC houses the data and analysis tools to protect proprietary information. NREL shares individualized data analysis results as detailed data products (DDPs) with the partners who supplied the data. Aggregated results are published as composite data products (CDPs), which show the technology status without identifying individual companies. The CDPs are a primary benchmarking tool for the U.S. Department of Energy and other stakeholders interested in tracking the status of fuel cell technologies. They highlight durability advancements, identify areas for continued development, and help set realistic price expectations at small-volume production.

08 HYDROGEN↗
DOE OSTI2013

National Skills Assessment of the U.S. Wind Industry in 2012

A robust workforce is essential to developing domestic wind power projects, including manufacturing, siting, operations, maintenance, and research capabilities. The purpose of our research is to better understand today's domestic wind workforce, projected workforce needs as the industry grows, and how existing and new programs can meet the wind industry's future education and training needs. Results presented in this report provide the first published investigation into the detailed makeup of the wind energy workforce, educational infrastructure and training needs of the wind industry. Insights from this research into the domestic wind workforce will allow the private sector, educational institutions, and federal and state governmental organizations to make workforce-related decisions based on the current employment and training data and future projections in this report.

17 WIND ENERGY↗
DOE OSTI2013

Control of Suspect/Counterfeit and Defective Items

This procedure implements portions of the requirements of MSC-MP-599, Quality Assurance Program Description. It establishes the Mission Support Alliance (MSA) practices for minimizing the introduction of and identifying, documenting, dispositioning, reporting, controlling, and disposing of suspect/counterfeit and defective items (S/CIs). employees whose work scope relates to Safety Systems (i.e., Safety Class [SC] or Safety Significant [SS] items), non-safety systems and other applications (i.e., General Service [GS]) where engineering has determined that their use could result in a potential safety hazard. MSA implements an effective Quality Assurance (QA) Program providing a comprehensive network of controls and verification providing defense-in-depth by preventing the introduction of S/CIs through the design, procurement, construction, operation, maintenance, and modification of processes. This procedure focuses on those safety systems, and other systems, including critical load paths of lifting equipment, where the introduction of S/CIs would have the greatest potential for creating unsafe conditions.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2015

HPC - Platforms Penta Chart

Strategy, Planning, Acquiring- very large scale computing platforms come and go and planning for immensely scalable machines often precedes actual procurement by 3 years. Procurement can be another year or more. Integration- After Acquisition, machines must be integrated into the computing environments at LANL. Connection to scalable storage via large scale storage networking, assuring correct and secure operations. Management and Utilization – Ongoing operations, maintenance, and trouble shooting of the hardware and systems software at massive scale is required.

Computer Hardware↗
DOE OSTI2017

Chapter 24: Strategic Energy Management (SEM) Evaluation Protocol. The Uniform Methods Project: Methods for Determining Energy Efficiency Savings for Specific Measures

Strategic energy management (SEM) focuses on achieving energy-efficiency improvements through systematic and planned changes in facility operations, maintenance, and behaviors (OM&B) and capital equipment upgrades in large energy-using facilities, including industrial buildings, commercial buildings, and multi-facility organizations such as campuses or communities. Facilities can institute a spectrum of SEM actions, ranging from a simple process for regularly identifying energy-savings actions, to establishing a formal, third-party recognized or certified SEM framework for continuous improvement of energy performance. In general, SEM programs that would be considered part of a utility program will contain a set of energy-reducing goals, principles, and practices emphasizing continuous improvements in energy performance or savings through energy management and an energy management system (EnMS).

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2017

Energy Storage System Safety: Plan Review and Inspection Checklist

Codes, standards, and regulations (CSR) governing the design, construction, installation, commissioning, and operation of the built environment are intended to protect the public health, safety, and welfare. While these documents change over time to address new technology and new safety challenges, there is generally some lag time between the introduction of a technology into the market and the time it is specifically covered in model codes and standards developed in the voluntary sector. After their development, there is also a timeframe of at least a year or two until the codes and standards are adopted. Until existing model codes and standards are updated or new ones are developed and then adopted, one seeking to deploy energy storage technologies or needing to verify the safety of an installation may be challenged in trying to apply currently implemented CSRs to an energy storage system (ESS). The Energy Storage System Guide for Compliance with Safety Codes and Standards1 (CG), developed in June 2016, is intended to help address the acceptability of the design and construction of stationary ESSs, their component parts, and the siting, installation, commissioning, operations, maintenance, and repair/renovation of ESS within the built environment.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2018

Training and Certification Programs on Industrial Energy Systems in the United States

The major industrial energy systems commonly found in manufacturing facilities are compressed air, ammonia refrigeration, chilled water, steam, process heating, combined heat and power, pumps, and fans. The efficiency of these systems contributes significantly to the whole-facility energy performance. On the national and even the international level, well-structured training and highly recognized certification programs help develop a highly skilled and qualified workforce to maintain and improve facilities' energy performance, particularly as technologies within these systems become more and more advanced. The purpose of this paper is to review currently available vendor-agnostic training and certification programs focusing on these systems and to identify the gap between market needs and currently available programs. Its three major conclusions are (1) most training programs focus on operations, maintenance, safety, and design although some briefly touch on energy performance aspects. (2) The Certified Refrigeration Energy Specialist certification by RETA the and Pump System Assessment Professional certification by HI were the only certifications found to be tool-agnostics and emphasize knowledge and skills for improving and maintaining systems energy performance. (3) Developing energy efficiency focused training and ANSI accredited certification programs for industrial energy systems will fill the gap between market needs and currently available programs.

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗
DOE OSTI2019

An Assessment of Hydropower Environmental Mitigation Costs

This report provides an assessment of environmental mitigation costs for hydropower projects across the United States (U.S.) based on data extracted from Environmental Assessments (EA) submitted to the Federal Energy Regulatory Commission (FERC). EAs are required by the Federal Power Act (FPA) for hydropower license and relicense applications to weigh the “power” and “non-power” (i.e. environmental) benefits of their development and operation. For this analysis, we collected data from 184 EA documents reviewed by FERC between 1996 and 2018, and created a database of environmental protection, mitigation, and enhancement (PM&E) measures with their associated economic information. The data cover two hydropower relicense categories—103 Relicensed Conventional Hydropower Dams (RCHD) and 6 Relicensed Pumped Storage Hydropower (RPSH) projects—and three new development categories—57 hydropower retrofits at Non-Powered Dams (NPD), 11 New Stream-Reach Development (NSD) projects and 6 Pumped Storage Hydropower (NPSH) projects. For the analysis, we classify the PM&E measures into 11 Tier 1 categories. We evaluated capital and operations & maintenance (O&M) costs of PM&E measures on a $\$$/kW basis by project type and mitigation category, as well as their share in the total project levelized cost of energy (LCOE).

13 HYDRO ENERGY↗
DOE OSTI2019

Preliminary IHE Qualification of a PATO/Viton-A Formulation: Shock-to-Detonation Experiments

All nuclear weapons in the stockpile require high explosive (HE) components to function. These explosives create safety hazards during storage, handling, and stockpile maintenance operations, where unintentional initiation can cause serious injuries, death, or significant damage to facilities and the environment. To mitigate these risks, the explosive formulation(s) used in these components should be as resistant to accidental initiation as possible. Mass-detonable explosives that are “so insensitive that the probability of accidental initiation or transition from burning to detonation is negligible” are defined by Chapter IX of the DOE Explosive Safety Standard as insensitive high explosives (IHE). The IHE in most common use in the DOE is currently PBX 9502 (95%wt TATB, 5%wt Kel-F800). The Los Alamos and Lawrence Livermore National Laboratories have established a series of experiments used to classify new HE formulations as either conventional HE (CHE) or IHE. This report describes three sets of gas gun experiments on a new candidate IHE formulation consisting of 95.5%wt 3-Picrylamino-1,2,4-Triazole (PATO) and 4.5%wt Viton-A. These experiments provide a preliminary evaluation of the performance of this material on the shock-to-detonation (SDT) portion of this qualification standard.

3-Picrylamino-1,2,4-Triazole↗
DOE OSTI2020

SYS645 Design for Reliability Maintainability and Supportability: H12 Universal Cartridge Carrier (circa 1952)

The initial product specification' for the H12 Universal Cartridge Carrier (UUC) was released in October 1952 and is the twelfth piece of H-Gear (sequentially numbered) ever developed. It is the oldest piece of H-Gear currently in use. To gain perspective on the number of H-Gear since designed, the most currently developed and deployed H-Gear is the H1768, Inspection Stand. The UUC, (commonly referred to as just the "H12") has since been renamed to the H12 Adjustable Hand Truck. It was developed to support various maintenance operations for ordnance assembly and disassembly. This paper will provide evidence (where available) for the H12s current state of reliability, maintainability, and sustainability (RMA). Where documented evidence is not available, conclusions will be drawn based on its continued effective use over the past 67-years of service.

42 ENGINEERING↗