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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18

Space Shuttle solid rocket motor testing for return to flight

Significant design changes made to major components of the NASA Space Shuttle SRM are summarized. The extent of changes made in the nozzle-to-case joint to better protect the joint O-ring seals is indicated schematically as are changes made to the motor nozzle. It is noted that the use of subscale, full scale/short duration burn hardware tests to provide data for structural and thermal analytical models was necessary.

Coates, Keith D.↗

Modeling flow at the nozzle of a solid rocket motor

The mechanical behavior of a rocket motor internal flow field results in a system of nonlinear partial differential equations which can be solved numerically. The accuracy and the convergence of the solution of the system of equations depends largely on how precisely the sharp gradients can be resolved. An adaptive grid generation scheme is incorporated into the computer algorithm to enhance the capability of numerical modeling. With this scheme, the grid is refined as the solution evolves. This scheme significantly improves the methodology of solving flow problems in rocket nozzle by putting the refinement part of grid generation into the computer algorithm.

Chow, Alan S.↗

A computer program to perform flow and thermal analysis during pressurization of the Space Shuttle Solid Rocket Motor field joint

A computational technique for prediction of the flow and thermal environment in the SRM field joint cavities is described. The SRM field joint hardware was tested with a defect in the insulation, and due to this defect, the O-ring gland cavities are pressurized during the early part of the ignition. A computer model is developed to predict the thermal environment and flow through the simulated flaw, during the pressurization of the field joint. The transient mass, momentum, and energy conservation equations in the flow passage together with the thermodynamic equation of state are solved by a fully implicit iterative numerical procedure.

Clayton, J. Louie↗

Advanced Solid Rocket Motor (ASRM)

The principal phases and the current status of the ASRM program studies are briefly reviewed. The 150-in. diameter ASRM segmented motor design incorporates substantive changes to improve the reliability and design safety margins of the Space Shuttle system. The motor thrust characteristics are tailored to preclude the necessity for throttling the Space Shuttle Main Engines during the period of maximum dynamic pressure, thus reducing or eliminating about 175 criticality 1/1R failure modes of the shuttle system. The ASRM is designed to provide a 12,000-pound payload improvement to support Space Station development and other critical NASA missions. The first ASRM Shuttle development flight is tentatively scheduled for late 1994.

Jones, Kenneth W.↗

Reliability of solid rocket motor cases and nozzles

A recent article in Aerospace America claims that 'the average success ratio of the current U.S. stable of launch vehicles, including upper stages, is about 92 percent (without upper stages it is close to 95 percent). The 8 percent failure probability implies an expected loss of $12M per flight, not including the lost opportunity costs'. Since payload costs are likely to be much greater than launch costs and even more so for the new launch vehicles for the Advanced Launch Development Program (ALDP), the cost of rocket motor unreliability at the current 8 percent rate can run into billions of dollars if expected increases in demand are realized. At an 8 percent failure rate, it is extremely unlikely that failure will occur during the first few ground tests of a new system. At that time, most of the design, analysis and tooling costs of the program have not expended. Since most systems are expected to be used ten to a hundred or more times, the likelihood of one or more failures is very large, and it can be expected that the above losses will be realized in the future. This will occur unless the problems are addressed and remedied. Recent trends suggest the problem is not being addressed adequately.

Crose, James G.↗

Solid Propulsion Integrity Program (SPIP) for verifiable enhanced solid rocket motor reliability

To increase the success rate of U.S. built Rocket Motors (SRM), the approach taken is: (1) set common reliability goals for nozzles, cases, bondline, propellant, and insulation; (2) build a common engineering data base to support standard industry-wide reliability assessment models; (3) structure or enhance existing industry/government/user term to develop the tools, methods needed, and the data to support them; and (4) areas where unreliabilities are found must be improved.

Butler, Barry L.↗

Advanced Solid Rocket Motor (ASRM) communications network analysis

This paper describes the simulation of a proposed campus-wide network for a new manufacturing facility. The proposed network consists of five carrier sense multiple access with collision detection (CSMA/CD) networks connected to five ports of a VAX cluster. In Section 1 the system configuration, the projected traffic pattern, and the proposed protocols are presented. Section 2 describes the models used in constructing the network simulation, while Section 3 contains the results and an analysis of the simulations. The simulations are compared to a mathematical model in Section 4. Some conclusions are drawn in Section 5.

Thompson, Dale R.↗

Analysis and effects of the advanced solid rocket motor on the Space Shuttle elements

This interim final report summarizes the activities and major accomplishments under NASA/MSFC Contract NAS8-39235 for the initial two year contractual effort beginning October 1, 1991, and ending September 30, 1993. It is not intended as an exhaustive treatment or review of any particular technical issue which was addressed during this two-year period, but does provide an overview of the many induced environment studies and test support activities undertaken by REMTECH and its subcontractors during this two-year period. The initial scope of work has been pursued vigorously through this two-year period by separating the effort into five functional areas. The five functional areas are ascent plume radiation, ascent plume convection, ascent aerodynamic heating, launch stand environments, and reentry heating. A work breakdown structure (WBS) for each functional area was devised to permit nearly autonomous activities within each functional responsibility while maintaining commonality in reporting procedures and cost accounting. The contract was modified 11 times to provide incremental funding and to expand the scope of work. Additional work breakdown structure was incorporated to meet the expanded scope. A contract chronology is provided in Section 2. The initial scope of work, expanded scope, and corresponding WBS designation are described in Section 3. A summary review of major accomplishments is also provided in Section 4 to show the breadth of activities and extent of reporting. Reports, meetings, test activities, and other accomplishments within each functional area are also summarized by WBS heading in the appendices.

Source record↗

Evaluation of New Repair Methods for Seal Surface Defects on Reusable Solid Rocket Motor (RSRM) Hardware

The focus of the evaluation was to develop a back-up method to cell plating for the improvement or repair of seal surface defects within D6-AC steel and 7075-T73 aluminum used in the RSRM program. Several techniques were investigated including thermal and non-thermal based techniques. Ideally the repair would maintain the inherent properties of the substrate without losing integrity at the repair site. The repaired sites were tested for adhesion, corrosion, hardness, microhardness, surface toughness, thermal stability, ability to withstand bending of the repair site, and the ability to endure a high-pressure water blast without compromising the repaired site. The repaired material could not change the inherent properties of the substrate throughout each of the test in order to remain a possible technique to repair the RSRM substrate materials. One repair method, Electro-Spark Alloying, passed all the testing and is considered a candidate for further evaluation.

Stanley, Stephanie D.↗

Evaluation of New Repair Methods for Seal Surface Defects on Reusable Solid Rocket Motor (RSRM) Hardware

The focus of the evaluation was to develop a back-up method to cell plating for the improvement or repair of seal surface defects within D6-AC steel and 7075-T73 aluminum used in the RSRM program. Several techniques were investigated including thermal and non-thermal based techniques. Ideally the repair would maintain the inherent properties of the substrate without losing integrity at the repair site. The repaired sites were tested for adhesion, corrosion, hardness, microhardness, surface toughness, thermal stability, ability to withstand bending of the repair site, and the ability to endure a high-pressure water blast without compromising the repaired site. The repaired material could not change the inherent properties of the substrate throughout each of the test in order to remain a possible technique to repair the RSRM substrate materials. One repair method, Electro-Spark Alloying, passed all the testing and is considered a candidate for further evaluation.

Stanley, Stephanie↗

Scaling Equations for Ballistic Modeling of Solid Rocket Motor Case Breach

This paper explores the development of a series of scaling equations that can take a known nominal motor performance and scale it for small and growing case failures. This model was developed for the Malfunction-Turn Study as part of Return to Flight activities for the Space Shuttle program. To verify the model, data from the Challenger accident (STS- 51L) were used. The model is able to predict the motor performance beyond the last recorded Challenger data and show how the failed right hand booster would have performed if the vehicle had remained intact.

McMillin, Joshua E.↗

Measurements of Ground Acoustic Environments for Small Solid Rocket Motor Firings

Mobile launcher deck and tower are exposed to severe acoustic environments during launch. These environments, if not properly managed, can weaken ground support equipment and result in structure failure. The objectives of this study were: (1) Characterize the acoustic ground environment with and without water suppression systems. (2) Validate the ground acoustic prediction based on scaling of Saturn V data. and (3) Validate a semi-empirical acoustic analysis.

Vu, Bruce↗