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At least 325 records · Page 18

Fan Noise Predictions of the NASA Source Diagnostic Test Using Unsteady Simulations with LAVA Part I: Near-Field Aerodynamics and Turbulence

A sliding mesh technique within the Launch, Ascent, and Vehicle Aerodynamics (LAVA) computational framework is validated using the experimental dataset collected as part of the NASA Source Diagnostic Test (SDT) campaign. Two modeling approaches are explored: the unsteady Reynolds-Averaged Navier Stokes (URANS) with Spalart-Allmaras (SA) turbulence model closure, and a hybrid Reynolds-Averaged Navier Stokes/Large Eddy Simulation (RANS/LES) paradigm employing a Zonal Detached Eddy Simulation (ZDES) closure with enhanced shielding protection. Fan stage performance metrics, aerodynamic quantities and turbulent flow structures are analyzed in this work. Initial studies focusing on grid and time-step sensitivity are presented. Sensitivity to different variants of the SA turbulence model is analyzed, supporting the use of the baseline SA model in the production runs. Two conditions are analyzed in detail using URANS and hybrid RANS/LES (HRLES). Mean flow quantities are well-captured by both methods in the low-speed (approach) regime. While URANS misses all the upstream-propagating noise in the inlet due to the rotor-locked tones being evanescent in nature at subsonic fan tip speeds, HRLES captures this broadband component in its pressure field. At the high-speed (sideline) condition, URANS shows better agreement with the SDT data than HRLES in the interstage flow-field. In this regime, URANS captures the tonal content propagating through the inlet, since the tones are now cut-on. Both methods are suitable to capture fan stage performance metrics and mean flow quantities, but only HRLES is able to resolve the fine turbulent structures responsible for broadband noise. The results support the use of the sliding mesh technique implemented in this work for future turbomachinery applications within the LAVA solver framework.

AATT↗

Experimental Investigation of a 0.35 Hub-Tip Radius Ratio Transonic Axial Flow Rotor Designed for 40 Pounds per Second per Square Foot with a Design Tip Diffusion Factor of 0.20

In order to determine the effect of a low design diffusion factor on the performance of a transonic axial-flow compressor rotor, a high-specific-flow rotor with a 0.35 hub-tip radius ratio was designed, fabricated and tested. This rotor used a design tip diffusion factor of 0.20 with a design corrected specific weight flow of 40 pounds per second per square foot of frontal area, a total-pressure ratio of 1.27, and an adiabatic efficiency of 0.96. The design, rotor performance, and blade element performance are presented with a discussion on rotor shock losses and a comparison with a similarly designed rotor with a tip diffusion factor of 0.35. At the design corrected tip speed of 1100 feet per second, a peak rotor adiabatic efficiency of 0.88 was attained at a corrected specific weight flow of 39 pounds per second per square foot of frontal area with a mass-averaged total-pressure ratio of 1.27. The blade element tip diffusion factor was 0.281, which is 0.08 higher than the design value of 0.20. Peak efficiencies of 0.95, 0.91, 0.89, and 0.85 were obtained at 70, 80, 90, and 110 percent of design speed, respectively. Comparison of the performance of the rotor reported herein and a similarly designed rotor with increased blade loading indicates that higher blade loading results in a more desirable rotor because of a higher pressure ratio and equivalent efficiency. Computed values of shock losses at the rotor tip section indicate that the losses at peak efficiency are primarily a function of shock losses since the profile losses are only a small percentage of the total loss.

Yasaki, Paul T.↗

Performance of 1.15-pressure-ratio fan stage at several rotor blade setting angles with reverse flow

A 51 cm diameter low pressure ratio fan stage was tested in reverse flow. Survey flow data were taken over the range of rotative speed from 50 percent to 100 percent design speed at several rotor blade setting angles through both flat and feather pitch. Normal flow design values of pressure ratio and weight flow were 1.15 and 29.9 kg/sec with a rotor tip speed of 243.8 m/sec. The maximum thrust in reverse flow was 52.5 percent of design thrust in normal flow.

Kovich, G.↗

Two-stage fan. 4: Performance data for stator setting angle optimization

Stator setting angle optimization tests were conducted on a two-stage fan to improve efficiency at overspeed, stall margin at design speed, and both efficiency and stall margin at partspeed. The fan has a design pressure ratio of 2.8, a flow rate of 184.2 lb/sec (83.55 kg/sec) and a 1st-stage rotor tip speed of 1450 ft/sec (441.96 in/sec). Performance was obtained at 70,100, and 105 percent of design speed with different combinations of 1st-stage and 2nd-stage stator settings. One combination of settings, other than design, was common to all three speeds. At design speed, a 2.0 percentage point increase in stall margin was obtained at the expense of a 1.3 percentage point efficiency decrease. At 105 percent speed, efficiency was improved by 1.8 percentage points but stall margin decreased 4.7 percentage points. At 70 percent speed, no change in stall margin or operating line efficiency was obtained with stator resets although considerable speed-flow requlation occurred.

Burger, G. D.↗

A comparison between an existing propeller noise theory and wind tunnel data

The noise of three supersonic helical tip speed propellers was compared with the noise predicted by an existing noise theory. Comparisons of the peak blade passage tones showed fairly good agreement beween theory and experiment at the lowest helical tip Mach numbers tested, 0.86 and 1.00, while at higher numbers, the theory predicted higher noise levels than measured. When the differences among the propellers were considered the theory and measurement showed fairly good agreement. Directivity measurements in general showed that the measured blade passage tone data peaked further downstream than the theory predicted. At the cruise design condition the harmonics appeared to fall off faster in the data than the theory indicated.

Dittmar, J. H.↗

Wind tunnel results of advanced high speed propellers in the takeoff, climb and landing operating regimes

Low speed wind tunnel performance tests of two advanced propellers were completed. The 62.2 cm diameter adjustable pitch models were tested at Mach numbers typical of takeoff, initial climbout, and landing speeds in the 10 by 10 ft Supersonic Wind Tunnel. Both models had eight blades and a cruise design point operating condition of 0.80 Mach number, 10.668 km S.A. altitude, 243.8 m/s tip speed and a high power loading of 301 kW sq m. No adverse or unusual low speed operating conditions were found during the test with either the straight blade SR-2 or the 45 deg swept SR-3 propellers. The 45 deg swept propeller efficiency exceeded the straight blade efficiency by 4 to 5%. Typical net efficiencies of the straight and 45 deg swept propeller at a Mach 0.20 takeoff condition were 50.2 and 54.9% respectively. At a Mach 0.34 climb condition, the efficiencies were 53.7 and 59.1%. Reverse thrust data indicates that these propellers are capable of producing more reverse thrust at Mach 0.20 than a high bypass turbofan engine at Mach 0.20.

Stefko, G. L.↗

Wind tunnel results of advanced high speed propellers in the takeoff, climb, and landing operating regimes

Low speed wind tunnel performance tests of two advanced propellers were completed. The 62.2 cm diameter adjustable pitch models were tested at Mach numbers typical of takeoff, initial climbout, and landing speeds in the 10 by 10 ft Supersonic Wind Tunnel. Both models had eight blades and a cruise design point operating condition of 0.80 Mach number, 10.668 km S.A. altitude, 243.8 m/s tip speed and a high power loading of 301 kW sq m. No adverse or unusual low speed operating conditions were found during the test with either the straight blade SR-2 or the 45 deg swept SR-3 propellers. The 45 deg swept propeller efficiency exceeded the straight blade efficiency by 4 to 5 percent. Typical net efficiencies of the straight and 45 deg swept propeller at a Mach 0.20 takeoff condition were 50.2 and 54.9 percent respectively. At a Mach 0.34 climb condition, the efficiencies were 53.7 and 59.1 percent. Reverse thrust data indicates that these propellers are capable of producing more reverse thrust at Mach 0.20 than a high bypass turbofan engine at Mach 0.20.

Stefko, G. L.↗

Single stage, low noise, advanced technology fan. Volume 5: Fan acoustics. Section 1: Results and analysis

The acoustic tests and data analysis for a 0.508-scale fan vehicle of a 111,300 newton (25,000 pound) thrust, full-size engine, which would have application on an advanced transport aircraft, is described. The single-stage advanced technology fan was designed to a pressure ratio of 1.8 at a tip speed of 503 m/sec (1,650 ft/sec) to achieve the desired pressure ratio in a single-stage fan with low radius ratio (0.38), and to maintain adequate stall margin. The fan has 44 tip-shrouded rotor blades and 90 outlet guide vanes. The two basic approaches taken in the acoustic design were: (1) minimization of noise at the source, and (2) suppression of the generated noise in the inlet and bypass exhaust duct. Suppression of the generated noise was accomplished in the inlet through use of the hybrid concept (wall acoustic treatment plus airflow acceleration suppression) and in the exhaust duct with extensive acoustic treatment including a splitter. The goal of the design was attainment of twenty effective perceived noise decibels (20 EPNdB) below current Federal Air Regulation noise standards for a full-scale fan at the takeoff, cutback, and approach conditions. The suppression goal of FAR 36-20 was not reached, but improvements in the technology of both front and aft fan-noise suppression were realized. The suppressed fan noise was shown to be consistent with the proposed federal regulation on aircraft noise.

Jutras, R. R.↗

Evaluation of Transpiration-Cooled Turbine Blades with Shells of "Poroloy" Wire Cloth

An experimental investigation was made to evaluate the durability and permeability of a group of transpiration-cooled, strut-supported turbine blades. The porous shells were formed from a woven-wire material. The blades were fabricated by a contractor for the Bureau of Aeronautics. The results of permeability tests indicated that the shell material exhibited large random variations in local permeability, which result in excessive coolant flows and very nonuniform cooling. For this reason no heat-transfer evaluations were made because any results would have been inconclusive. Four blades were investigated for structural soundness in a turbo-jet engine operating at a turbine-inlet temperature of approximately 1670 deg F and a turbine tip speed of approximately 1305 feet per second. The maximum temperature of the porous-shell material was approximately 1050 deg F. Inspection of the first two blades after 10 minutes of engine operation revealed that the tips of both of the blades had failed. For the second pair of blades, an improved tip cap was provided by the use of built-up weld extending from strut tip to shell. One of these blades was then operated for 33 hours without failure, and was found to be in good condition at the end of this time. The second blade of this second pair failed within the first 10 minutes of operation because of a poor bond between shell and strut lands.

Richards, Hadley T.↗

Dual-Laser Probe for Measuring Blade-Tip Clearance Tested

A dual-probe, integrated fiber-optic laser system for measuring blade tip clearance in rotating turbomachinery was developed cooperatively with Integrated Fiber Optic Systems, Inc., and tested at the NASA Lewis Research Center. Because the probes are nearly flush with the casing inner lining, there is minimal flow disturbance. The two probes are closely spaced in a circumferential plane and are slanted at an angle relative to each other so that the time it takes the blade tip to traverse the space between the two beams varies with the tip radius, making it possible to determine the tip clearance at rotor operating conditions. The tip clearance can be obtained for all the blades in a rotor with a single system, provided there are no synchronous vibrations present at a particular operating condition. The two probes for the laser system were installed in two holders. For one, the included angle between the probes was 20 degrees, and for the other, it was 40 degrees. The two configurations were calibrated in a vacuum spin-rig facility that can reproduce realistic blade-tip speeds. A specially designed, nondeflecting rotor was used to calibrate the probes. This rotor consisted of a tapered titanium bar with three teeth on each end, the thickness of which was representative of a typical blade-tip thickness. The bar and measuring teeth were in a horizontal plane in the spin rig, and the axis of rotation was vertical. To set the clearances, we used a remotely controlled optical stage that could be traversed vertically. The 40 probe system also was used to measure the tip clearance during an engine fan prototype test in a wind tunnel. Using the spin-rig calibrations, we estimated the accuracy of the tip-clearance measurement in the test to be 0.005 in. This program is ongoing.

Dhadwal, Harbans S.↗

Noise of a model high speed counterrotation propeller at simulated takeoff/approach conditions (F7/A7)

A high speed advanced counterrotation propeller, was tested in the NASA-Lewis 9 x 15 foot Anechoic Wind Tunnel at simulated takeoff/approach conditions of 0.2 Mach number. Acoustic measurements were taken with fixed floor microphones, an axially translating microphone probe, and with a polar microphone probe which was fixed to the propeller nacelle and could take both sideline and circumferential acoustic surveys. Aerodynamic measurements were also made to establish the propeller operating conditions. The propeller was run over a range of blade setting angles from 36.4/36.5 to 41.1/39.4 deg, tip speeds from 165 to 259 m/sec, rotor spacings from 1.56 to 3.63 based on forward rotor tip chord to aerodynamic separation, and angles of attack to + or - 16 deg. First order rotor alone tones showed highest directivity levels near the propeller plane, while interaction tone showed high levels throughout sideline directivity, especially toward the propeller rotation axis. Interaction tone levels were sensitive to propeller row spacing while rotor alone tones showed little spacing effect. There is a decreased noise level associated with higher propeller blade numbers for the same overall propeller thrust.

Woodward, Richard P.↗

Noise of a model high speed counterrotation propeller at simulated takeoff/approach conditions (F7/A7)

A high speed advanced counterrotation propeller, was tested in the NASA-Lewis 9 x 15 foot Anechoic Wind Tunnel at simulated takeoff/approach conditions of 0.2 Mach number. Acoustic measurements were taken with fixed floor microphones, an axially translating microphone probe, and with a polar microphone probe which was fixed to the propeller nacelle and could take both sideline and circumferential acoustic surveys. Aerodynamic measurements were also made to establish the propeller operating conditions. The propeller was run over a range of blade setting angles from 36.4/36.5 to 41.1/39.4 deg, tip speeds from 165 to 259 m/sec, rotor spacings from 1.56 to 3.63 based on forward rotor tip chord to aerodynamic separation, and angles of attack to + or - 16 deg. First order rotor alone tones showed highest directivity levels near the propeller plane, while interaction tone showed high levels throughout sideline directivity, especially toward the propeller rotation axis. Interaction tone levels were sensitive to propeller row spacing while rotor alone tones showed little spacing effect. There is a decreased noise level associated with higher propeller blade numbers for the same overall propeller thrust.

Woodward, Richard P.↗

NASA Low-Speed Centrifugal Compressor for Fundamental Research

A centrifugal compressor facility being built by the NASA Lewis Research Center is described; its purpose is to obtain benchmark experimental data for internal flow code verification and modeling. The facility will be heavily instrumented with standard pressure and temperature probes and have provisions for flow visualization and laser Doppler velocimetry. The facility will accommodate rotational speeds to 2400 rpm and will be rated at pressures to 1.25 atm. The initial compressor stage for testing is geometrically and dynamically representative of modern high-performance stages with the exception of Mach number levels. Design exit tip speed for the initial stage is 500 ft/sec with a pressure ratio of 1.17. The rotor exit backsweep is 55 deg from radial.

Wood, J. R.↗

NASA low-speed centrifugal compressor for fundamental research

A new centrifugal compressor facility being built by the NASA Lewis Research Center is described; its purpose is to obtain 'benchmark' experimental data for internal flow code verification and modeling. The facility will be heavily instrumented with standard pressure and temperature probes and have provisions for flow visualization and laser Doppler velocimetry. The facility will accommodate rotational speeds to 2400 rpm and will be rated at pressures to 1.25 atm. The initial compressor stage for testing is geometrically and dynamically representative of modern high-performance stages with the exception of Mach number levels. Design exit tip speed for the initial stage is 500 ft/sec with a pressure ratio of 1.17. The rotor exit backsweep is 55 deg from radial. The facility is expected to be operational in the first half of 1985.

Wood, J. R.↗

Large-scale Advanced Propfan (LAP) performance, acoustic and weight estimation, January, 1984

In comparison to turbo-prop applications, the Prop-Fan is designed to operate in a significantly higher range of aircraft flight speeds. Two concerns arise regarding operation at very high speeds: aerodynamic performance and noise generation. This data package covers both topics over a broad range of operating conditions for the eight (8) bladed SR-7L Prop-Fan. Operating conditions covered are: Flight Mach Number 0 - 0.85; blade tip speed 600-800 ft/sec; and cruise power loading 20-40 SHP/D2. Prop-Fan weight and weight scaling estimates are also included.

Parzych, D.↗

Propfan test assessment propfan propulsion system static test report

The propfan test assessment (PTA) propulsion system successfully completed over 50 hours of extensive static ground tests, including a 36 hour endurance test. All major systems performed as expected, verifying that the large-scale 2.74 m diameter propfan, engine, gearbox, controls, subsystems, and flight instrumentation will be satisfactory with minor modifications for the upcoming PTA flight tests on the GII aircraft in early 1987. A test envelope was established for static ground operation to maintain propfan blade stresses within limits for propfan rotational speeds up to 105 percent and power levels up to 3880 kW. Transient tests verified stable, predictable response of engine power and propfan speed controls. Installed engine TSFC was better than expected, probably due to the excellent inlet performance coupled with the supercharging effect of the propfan. Near- and far-field noise spectra contained three dominant components, which were dependent on power, tip speed, and direction. The components were propfan blade tones, propfan random noise, and compressor/propfan interaction noise. No significant turbine noise or combustion noise was evident.

Orourke, D. M.↗

Propfan Test Assessment (PTA)

The objectives of the Propfan Test Assessment (PTA) Program were to validate in flight the structural integrity of large-scale propfan blades and to measure noise characteristics of the propfan in both near and far fields. All program objectives were met or exceeded, on schedule and under budget. A Gulfstream Aerospace Corporation GII aircraft was modified to provide a testbed for the 2.74m (9 ft) diameter Hamilton Standard SR-7 propfan which was driven by a 4475 kw (600 shp) turboshaft engine mounted on the left-hand wing of the aircraft. Flight research tests were performed for 20 combinations of speed and altitude within a flight envelope that extended to Mach numbers of 0.85 and altitudes of 12,192m (40,000 ft). Propfan blade stress, near-field noise on aircraft surfaces, and cabin noise were recorded. Primary variables were propfan power and tip speed, and the nacelle tilt angle. Extensive low altitude far-field noise tests were made to measure flyover and sideline noise and the lateral attenuation of noise. In coopertion with the FAA, tests were also made of flyover noise for the aircraft at 6100m (20,000 ft) and 10,668m (35,000 ft). A final series of tests were flown to evaluate an advanced cabin wall noise treatment that was produced under a separate program by NASA-Langley Research Center.

Little, B. H.↗

An experimental investigation of an advanced turboprop installation on a swept wing at subsonic and transonic speeds

An investigation was conducted in the Langley 16-Foot Transonic Tunnel to determine the effects of a turboprop-nacelle installation on the pressure distributions over a swept, supercritical wing. The tests were conducted at Mach numbers from 0.20 to 0.80, at angles of attack from 0 to 5 degrees, nacelle nozzle pressure ratios from 1.0 to 1.6, and at propeller tip speeds from 700 to 800 ft/sec. The results of this study indicate that the turboprop nacelle interference, with and without power, on a swept wing is greater on the inboard wing panel than on the outboard wing panel. The over-the-wing nacelle installation with the propeller upwash on the inboard panel had flow separation problems at a Mach number of 0.80. No severe flow separation problems appear to exist for either propeller rotation direction for the under-the-wing nacelle installation. The local flow disturbances caused by the under-the-wing nacelle installation were in general less severe than for the over-the-wing nacelle installation.

Carlson, John R.↗