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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18

Integration of symbolic and algorithmic hardware and software for the automation of space station subsystems

Expert systems that require access to data bases, complex simulations and real time instrumentation have both symbolic as well as algorithmic computing needs. These needs could both be met using a general computing workstation running both symbolic and algorithmic code, or separate, specialized computers networked together. The later approach was chosen to implement TEXSYS, the thermal expert system, developed to demonstrate the ability of an expert system to autonomously control the thermal control system of the space station. TEXSYS has been implemented on a Symbolics workstation, and will be linked to a microVAX computer that will control a thermal test bed. Integration options are explored and several possible solutions are presented.

Gregg, Hugh↗

Use of Diffusion Bonded Cu Strap and Integrated MLI for Thermal Control of 100 K IR Detector on L’Ralph Instrument

Passive cooling of cryogenic instruments is one of the most challenging aspects of spaceflight thermal control systems. They are highly sensitive to parasitic heat leaks from their warmer environment, especially the spacecraft components. The L’Ralph instrument on the Lucy mission is an example of such a system, with its LEISA detector requiring passive cooling to temperatures below 112 K. MLI performance can be measured in terms of estar, and analysts apply bias between a high and low estar value. This approach works well for conventional MLI at room temperature, however, it can be dangerous when a mission goes through a wide range of temperatures during its lifetime, with estar values increasing exponentially as temperatures get colder. Various estar correlations are presented as well as how L’Ralph is approaching the MLI problem with the use of IMLI. IMLI uses discrete spacers to isolate each layer, and doesn’t require intermediate layers such as dacron netting. This results in estar performance that can be more precisely estimated, and yields valuesaround 0.004 at the 112K operating temperature. L’Ralph is using IMLI on the backside of the radiator, which permits a more effective use of increased radiator area, by minimizing the area dependent heat leak impact from the instrument backloading. The detector is thermally coupled to the radiator via a diffusion bonded Cu strap. The diffusion bonding process chemically bonds the Cu foil ends in order to maximize heat transfer effectiveness across the multiple foils used. Employing a pressure compensation design via the use of Ti blocks and a clamp at the strap ends ensures that as temperatures go colder, pre-load is maintained in order to minimize resistance at the strap ends. The use of both of these technologies, and how they work together are crucial to the success of the L’Ralph thermal control system.

Thermal↗

The January 2015 Repressurization of ISS ATCS Loop B - Analysis Limitations and Concerns

In January 2013 a false ammonia leak alarm resulted in the shutdown and partial depressurization of one of the two International Space Station (ISS) External Active Thermal Control System (EATCS) loops. The depressurization resulted in a vapor bubble of 18 liters in warm parts of the stagnant loop. To repressurize the loop and regain system operation, liquid would have to be moved from the Ammonia Tank Assembly (ATA) into the loop. This resulted in the possibility of moving cold (as low as ‐30 C) ammonia into the water‐filled Internal Active Thermal Control System (IATCS) interface heat exchangers. Before moving forward, the freezing potential of the repressurization was evaluated through analysis - using both a Thermal Desktop SINDA/FLUINT model and hand calculations. The models yielded very different results, but both models indicated that heat exchanger freezing was not an issue. Therefore, the repressurization proceeded. The presentation describes the physical situation of the EATCS prior to repressurization and discusses the potential limits and pitfalls of the repressurization. The pre‐repressurization analytical models and their results are discussed. The successful repressurization is describled and the results of a post‐event model assessment is detailed.

Ungar, Eugene↗

Control of multiple resonant power processors in a multi-source system

Analysis and test results show that phasor-regulated, Mapham-derived resonant inverters can be paralleled to provide standardizing interfaces for multiple sources on a utility-type, aerospace power distribution bus. The basic sources do not require matching in any way, and may have grossly different characteristics. Fully stable system architectures with multiple sources, parallel/redundant distribution buses, and a wide variety of loads can be easily constructed and controlled. The commands and parameters available for system control allow for tight tolerance bus voltage control, and absolute power-sharing control from the various sources over the full range of possible source and load variations. That level of control enables simplified load power processing hardware and the distribution of losses to optimally load the source thermal control system. Positive control of all system performance and allocation of losses are not required by all missions or vehicles, and overall vehicle considerations do not always require the loads on vehicle energy sources and thermal control systems to be balanced. In those cases, power system control can be simplified, and a hierarchical set of defaults can be substituted for computer-generated or supervisory input commands to allow for stable, fully autonomous system operation.

Mildice, James↗

Linear dynamic analysis of the Space Station Freedom thermal/environmental control system

A methodology for dynamic analysis of the Space Station Freedom thermal/environmental control system is described which uses linear system analysis techniques to determine the ability of the system to accommodate thermal load transients. A nonlinear integrated model of the system as it exists at Stage 6, Man Tended Capability (MTC), is described which encompasses the cabin air cooling system, avionics air cooling system, internal and external thermal control systems. The nonlinear model is linearized at an assumed design operating point, and the linear model is evaluated by comparison with the nonlinear model. Transfer functions are derived to determine the response of the heat rejection system to time-varying thermal loads applied at various points in the heat acquisition system. The frequency response calculated from the transfer functions is used to determine allowable operating envelopes of thermal load magnitude and frequency for each point of application of thermal load. The dynamic operating envelopes provide a quantitative indication of the degree and duration of peak loads which the thermal/environmental system is able to transport and reject.

Tandler, John↗

Development of Thermal Control Devices for Extreme Lunar Environments at Marshall Space Flight Center

NASA’s return to the moon brings many challenges, including issues with sustainable survival on the Lunar surface. One of the key challenges with sustainability is designing adequate thermal control systems that allow for surface systems to survive both during the day and the Lunar Night. The extreme thermal environments on the Lunar surface are a challenging design space for thermal engineers. At equatorial regions, the Lunar noon can be very hot, requiring systems with high heat rejection to the environment. At polar regions, such as those targeted by the return to the moon, the Lunar night temperatures plummet to -200 degrees Celsius or lower. Such temperatures are formidable and require specialized thermal control systems to allow surface assets to surface the long night.

Will Johnson↗

Aerospace Vehicle Design, Spacecraft Section. Volume 3

Research results are presented for the following groups: Project Mars Airplane Vehicle and Reconnaissance Instrument Carrier (MAVRIC), ACME, ARES, Project ACRONYM, Mars Aircraft Recepticle with Technical Instruments, Aerobraking, and Navigation (MARTIAN), and NOMADS. Each project is described by the following areas of focus: mission planning and costs; aerobraking systems; structures and thermal control systems; attitude and articulation control systems; comman and data control systems; science instrumentation; and power and propulsion systems.

Source record↗

Thermal Model Development for an X-Ray Mirror Assembly

Space-based x-ray optics require stringent thermal environmental control to achieve the desired image quality. Future x-ray telescopes will employ hundreds of nearly cylindrical, thin mirror shells to maximize effective area, with each shell built from small azimuthal segment pairs for manufacturability. Thermal issues with these thin optics are inevitable because the mirrors must have a near unobstructed view of space while maintaining near uniform 20 C temperature to avoid thermal deformations. NASA Goddard has been investigating the thermal characteristics of a future x-ray telescope with an image requirement of 5 arc-seconds and only 1 arc-second focusing error allocated for thermal distortion. The telescope employs 135 effective mirror shells formed from 7320 individual mirror segments mounted in three rings of 18, 30, and 36 modules each. Thermal requirements demand a complex thermal control system and detailed thermal modeling to verify performance. This presentation introduces innovative modeling efforts used for the conceptual design of the mirror assembly and presents results demonstrating potential feasibility of the thermal requirements.

x ray optics↗

Thermal Vacuum Test of Ice as a Phase Change Material Integrated with a Radiator

Water may be used as radiation shielding for Solar Particle Events (SPE) to protect crewmembers in the Lunar Electric Rover (LER). Because the water is already present for radiation protection, it could also provide a mass efficient solution to the vehicle's thermal control system. This water can be frozen by heat rejection from a radiator and used as a Phase Change Material (PCM) for thermal storage. Use of this water as a PCM can eliminate the need for a pumped fluid loop thermal control system as well as reduce the required size of the radiator. This paper describes the testing and analysis performed for the Rover Engineering Development Unit (REDU), a scaled-down version of a water PCM heat sink for the LER. The REDU was tested in a thermal-vacuum chamber at environmental temperatures similar to those of a horizontal radiator panel on the lunar surface. Testing included complete freeze and melt cycles along with scaled transient heat load profiles simulating a 24-hour day for the rover.

Lee, Steve↗

Thermal Vacuum Test of Ice as a Phase Change Material Integrated with a Radiator

Water may be used as radiation shielding for Solar Particle Events (SPE) to protect crewmembers in the Lunar Electric Rover (LER). Because the water is already present for radiation protection, it could also provide a mass efficient solution to the vehicle's thermal control system. This water can be frozen by heat rejection from a radiator and used as a Phase Change Material (PC1V1) for thermal storage. Use of this water as a PCM can eliminate the need for a pumped fluid loop thermal control system as well as reduce the required size of the radiator. This paper describes the testing and analysis performed for the Rover Engineering Development Unit (REDU), a scaled-down version of a water PCM heat sink for the LER. The REDU was tested in a thermal-vacuum chamber at environmental temperatures similar to those of a horizontal radiator panel on the lunar surface. Testing included complete freeze and melt cycles along with scaled transient heat load profiles simulating a 24-hour day for the rover.

Lee, Steve A.↗

Thermal Design for Extra-Terrestrial Regenerative Fuel Cell System

The Advanced Exploration Systems (AES) Advanced Modular Power Systems (AMPS) Project is investigating different power systems for various lunar and Martian mission concepts. The AMPS Fuel Cell (FC) team has created two system-level models to evaluate the performance of regenerative fuel cell (RFC) systems employing different fuel cell chemistries. Proton Exchange Membrane fuel cells PEMFCs contain a polymer electrolyte membrane that separates the hydrogen and oxygen cavities and conducts hydrogen cations (protons) across the cell. Solid Oxide fuel cells (SOFCs) operate at high temperatures, using a zirconia-based solid ceramic electrolyte to conduct oxygen anions across the cell. The purpose of the modeling effort is to down select one fuel cell chemistry for a more detailed design effort. Figures of merit include the system mass, volume, round trip efficiency, and electrolyzer charge power required. PEMFCs operate at around 60 C versus SOFCs which operate at temperatures greater than 700 C. Due to the drastically different operating temperatures of the two chemistries the thermal control systems (TCS) differ. The PEM TCS is less complex and is characterized by a single pump cooling loop that uses deionized water coolant and rejects heat generated by the system to the environment via a radiator. The solid oxide TCS has its own unique challenges including the requirement to reject high quality heat and to condense the steam produced in the reaction. This paper discusses the modeling of thermal control systems for an extraterrestrial RFC that utilizes either a PEM or solid oxide fuel cell.

thermal modeling↗

Personal Cooling for Extra-Vehicular Activities on Mars

Extra-vehicular activities (EVA) on Mars will require suits with sophisticated thermal control systems so that astronauts can work comfortably for extended periods of time. Any use of consumables such as water that cannot be easily replaced should be of particular concern. In this aspect the EVA suits for Mars environment need to be different from the current Space Shuttle Extra Vehicular Mobility Units (EMU) that depend on water sublimation into space for removing heat from suits. Moreover, Mars environment is quite different from what a typical EMU may be exposed to. These variations call for careful analysis and innovative engineering for design and fabrication of an appropriate thermal control system. This paper presents a thermal analysis of astronaut suits for EVA with medium metabolic intensity under a typical hot and a nominal cold environment on Mars. The paper also describes possible options that would allow conservation of water with low usage of electrical power. The paper then presents the conceptual design of a portable cooling unit for one such solution.

Pu, Zhengxiang↗

Personal Cooling for Extra-Vehicular Activities on Mars

Extra-vehicular activities (EVA) on Mars will require suits with sophisticated thermal control systems so that astronauts can work comfortably for extended periods of time. Any use of consumables such as water that cannot be easily replaced should be of particular concern. In this aspect the EVA suits for Mars environment need to be different from the current Space Shuttle Extra Vehicular Mobility Units (EMU) that depend on water sublimation into space for removing heat from suits. Moreover, Mars environment is quite different from what a typical EMU may be exposed to. These variations call for careful analysis and innovative engineering for design and fabrication of an appropriate thermal control system. This paper presents a thermal analysis of astronaut suits for EVA with medium metabolic intensity under a typical hot and a nominal cold environment on Mars. The paper also describes possible options that would allow conservation of water with low usage of electrical power. The paper then presents the conceptual design of a portable cooling unit for one such solution.

Pu, Zhengxiang↗

Thermal System Modeling for Lunar and Martian Surface Regenerative Fuel Cell Systems

The Advanced Exploration Systems (AES) Advanced Modular Power Systems (AMPS) Project is investigating different power systems for various lunar and Martian mission concepts. The AMPS Fuel Cell (FC) team has created two system-level models to evaluate the performance of regenerative fuel cell (RFC) systems employing different fuel cell chemistries. Proton Exchange Membrane fuel cells PEMFCs contain a polymer electrolyte membrane that separates the hydrogen and oxygen cavities and conducts hydrogen cations (protons) across the cell. Solid Oxide fuel cells (SOFCs) operate at high temperatures, using a zirconia-based solid ceramic electrolyte to conduct oxygen anions across the cell. The purpose of the modeling effort is to down select one fuel cell chemistry for a more detailed design effort. Figures of merit include the system mass, volume, round trip efficiency, and electrolyzer charge power required. PEMFCs operate at around 60 degrees Celsius versus SOFCs which operate at temperatures greater than 700 degrees Celsius. Due to the drastically different operating temperatures of the two chemistries the thermal control systems (TCS) differ. The PEM TCS is less complex and is characterized by a single pump cooling loop that uses deionized water coolant and rejects heat generated by the system to the environment via a radiator. The solid oxide TCS has its own unique challenges including the requirement to reject high quality heat and to condense the steam produced in the reaction. This paper discusses the modeling of thermal control systems for an extraterrestrial RFC that utilizes either a PEM or solid oxide fuel cell.

thermal modeling↗

Integration of thermal and environmental control systems during Space Station Freedom early assembly phase

An overview of Space Station Freedom Thermal Control System (TCS) and Environmental Control and Life Support System (ECLSS) integration is presented for Stages 2-6. Particular attention is given to issues associated with integrating five distinct, functioning spacecraft with hardware not specifically designed for intermediate stages. Areas specifically addressed include integrated ECLSS temperature and humidity control performance, thermal load balancing, performance and verification requirements, interface verification procedures, TCS activation sequence, resource allocation and Space Shuttle integration.

Di Pietro, David A.↗

An overview of the Space Station Technology/Advanced Development Program

The Advanced Technology Plan of the Fiscal Year (FY) 1986 is designed to focus on the most promising technology options applicable to the Space Station (SS), selected from the list of tasks identified by the FY 1984 Technology Program as the most critical technologies to be developed for the initial SS Initial Operating Capability. Most of the current activities are in the stages of manufacture and life tests of specific SS subsystems. Special attention is given to major technologies, which include power systems (PSs) (with emphasis on a Solar Dynamic PS concept); the thermal control system (with the focus on the 'thermal bus' concept); the environmental control and life support system; and the data management system; all are illustrated schematically. Other tasks, including dynamics, communications, extravehicular activities, mechanics, propulsion, and fluid, as well as the tasks of cost, maintainability, automation and robotics, and productivity are discussed.

Carlisle, R. F.↗

Zero Boiloff Storage of Cryogenic Propellants Achieved at Lewis' Supplemental Multilayer Insulation Research Facility

Tests conducted at the NASA Lewis Research Center's Supplemental Multilayer Insulation Research Facility (SMIRF) demonstrated that a hybrid thermal control system could eliminate boiloff of cryogenic propellants. This is significant because of the substantial mass and cost savings that could be achieved for any long-duration space mission that requires cryogenic propellants. With long-duration cryogenic storage, propellants will boil off because of the environmental heating of the tank. To accommodate these losses, extra propellant is required along with larger propellant tanks. Analysis of Mars mission scenarios using space-transfer cryogenic stages showed that significant savings in propellant mass and tank size could be achieved if it were possible to eliminate or significantly reduce propellant boiloff. Engineers and technicians at NASA Lewis designed, built, and tested a hybrid thermal control system to eliminate or significantly reduce cryogenic propellant boiloff. The system consists of an active cryocooling system using a cryocooler in addition to the traditional passive thermal insulation, as shown in the photo.

Plachta, David W.↗

New potentials of NIICHIMMASH's thermal vacuum facilities

The potentialities of existing test facilities as to simulating space environment governing factors for spacecraft successful development thermal vacuum testing are analyzed, ways of modernizing existing test facilities and specific proposals on their redesign are considered. The problem of spacecraft (S/C) ground development in simulated external environments, the solution of which started more than 30 years ago, has not lost its urgency today. Stringent requirements on S/C active lifetime under space conditions, module large dimensions, great number of extension elements and complicated mode of their interaction in long mission do not allow S/C designers to abandon ground tests. S/C thermal modes development is a combination of calculations, thermal vacuum tests and actions on improving S/C design and its thermal control system. Traditionally, tests are carried out by stages from component and end unit level verifications to complex tests of modules and S/C as a whole. In our opinion, sufficient correctness of calculated models and experience gained in organizations designing space systems allow to reduce cost and time of autonomous tests. Unfortunately, this is not true for complex (integrated) thermal vacuum tests. More than that, their recent programs include tasks of verifying other (than thermal control system) systems if S/C for operation under space simulated conditions. The outlined circumstances are the main reason for critical review of the potentialities of the existing test base, and of NIICHIMMASH's two large thermal vacuum chambers, first of all. The reasons for and ways of enlargement of these facilities potentially are analyzed and the results attained are described.

Afanassiev, N. A.↗