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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18

Investigations on entropy layer along hypersonic hyperboloids using a defect boundary layer

A defect approach coupled with matched asymptotic expansions is used to derive a new set of boundary layer equations. This method ensures a smooth matching of the boundary layer with the inviscid solution. These equations are solved to calculate boundary layers over hypersonic blunt bodies involving the entropy gradient effect. Systematic comparisons are made for both axisymmetric and plane flows in several cases with different Mach and Reynolds numbers. After a brief survey of the entropy layer characteristics, the defect boundary layer results are compared with standard boundary layer and full Navier-Stokes solutions. The entropy gradient effects are found to be more important in the axisymmetric case than in the plane one. The wall temperature has a great influence on the results through the displacement effect. Good predictions can be obtained with the defect approach over a cold wall in the nose region, with a first order solution. However, the defect approach gives less accurate results far from the nose on axisymmetric bodies because of the thinning of the entropy layer.

Brazier, J. P.↗

Small hydrogen/oxygen rocket flowfield behavior from heat flux measurements

The mixing and heat transfer phenomena in small rocket flow fields with fuel film cooling is not well understood. An instrumented, water-cooled chamber with a gaseous hydrogen/gaseous oxygen injector was used to gather steady-state inner and outer wall temperature profiles. The chamber was tested at 414 kPa (60 psia) chamber pressure, from mixture ratios of 3.41 to 8.36. Sixty percent of the fuel was used for film cooling. These temperature profiles were used as boundary conditions in a finite element analysis program, MSC/NASTRAN, to calculate the local radial and axial heat fluxes in the chamber wall. The normal heat fluxes were then calculated and used as a diagnostic of the rocket's flow field behavior. The normal heat fluxes determined were on the order of 1.0 to 3.0 MW/meters squared (0.6 to 1.8 Btu/sec-inches squared). In the cases where mixture ratio was 5 or above, there was a sharp local heat flux maximum in the barrel section of the chamber. This local maximum seems to indicate a reduction or breakdown of the fuel film cooling layer, possibly due to increased mixing in the shear layer between the film and core flows. However, the flow was thought to be completely laminar, as the throat Reynolds numbers were below 50,000 for all the cases. The increased mixing in the shear layer in the higher mixture ratio cases appeared not to be due to the transition of the flow from laminar to turbulent, but rather due to increased reactions between the hydrogen film and oxidizer-rich core flows.

Reed, Brian D.↗

Navier-Stokes Computations With One-Equation Turbulence Model for Flows Along Concave Wall Surfaces

This report presents the use of a time-marching three-dimensional compressible Navier-Stokes equation numerical solver with a one-equation turbulence model to simulate the flow fields developed along concave wall surfaces without and with a downstream extension flat wall surface. The 3-D Navier- Stokes numerical solver came from the NASA Glenn-HT code. The one-equation turbulence model was derived from the Spalart and Allmaras model. The computational approach was first calibrated with the computations of the velocity and Reynolds shear stress profiles of a steady flat plate boundary layer flow. The computational approach was then used to simulate developing boundary layer flows along concave wall surfaces without and with a downstream extension wall. The author investigated the computational results of surface friction factors, near surface velocity components, near wall temperatures, and a turbulent shear stress component in terms of turbulence modeling, computational mesh configurations, inlet turbulence level, and time iteration step. The computational results were compared with existing measurements of skin friction factors, velocity components, and shear stresses of the developing boundary layer flows. With a fine computational mesh and a one-equation model, the computational approach could predict accurately the skin friction factors, near surface velocity and temperature, and shear stress within the flows. The computed velocity components and shear stresses also showed the vortices effect on the velocity variations over a concave wall. The computed eddy viscosities at the near wall locations were also compared with the results from a two equation turbulence modeling technique. The inlet turbulence length scale was found to have little effect on the eddy viscosities at locations near the concave wall surface. The eddy viscosities, from the one-equation and two-equation modeling, were comparable at most stream-wise stations. The present one-equation turbulence model is an effective approach for turbulence modeling in the near solid wall surface region of flow over a concave wall.

Wang, Chi R.↗

Investigation of Separation and the Associated Heat-Transfer and Pressure Distribution on Cone-Cylinder-Flare Configurations

The separated region across the cylinder-flare junction of a conecylinder-flare configuration and its effect on the overall heat-transfer and pressure distributions were investigated at a Mach number of 4.98. Results are presented for pure laminar and transitional separation and for both laminar and turbulent attached flow on a 15 deg half-angle cone-cylinder model with conical flare afterbodies of 10 deg, 17 deg, 24 deg, and. 56 deg half-angles. The free-stream unit Reynolds number ranged from l.6x10(sup 6)to 5.5x(sup 6) ft(sup -1)and the wall temperature from T(sub w/T(sub aw) = 0.18 to 1.0. The extent of a pure laminar separation and a transitional separation was found to decrease with wall cooling, decreasing flare angle, and increasing unit Reynolds number. The heat transfer at reattachment and downstream was dependent on the type of separation - pure laminar or transitional. Low heat-transfer rates were found downstream of a pure laminar separation. For transitional separation, the heat transfer downstream of reattachment was at the high values associated with a thin turbulent boundary layer, with peak heating in the vicinity of reattachment.

Schaefer, John W.↗

User's manual for the TRW gaspipe 2 program: A vapor-gas front analysis program for heat pipes containing non-condensible gas

A digital computer program for design and analysis of heat pipes which contain non-condensible gases, either for temperature control or to aid in start-up from the frozen state, is presented. Some of the calculations which are possible with the program are: (1) wall temperature profile along a gas-loaded heat pipe, (2) amount of gas loading necessary to obtain desired evaporator temperature at a desired heat load, (3) heat load versus evaporator temperature for a fixed amount of gas in the pipe, and (4) heat and mass transfer along the pipe, including the vapor-gas front region.

Edwards, D. K.↗

Wide gap, permanent magnet biased magnetic bearing system

The unique features and applications of the presented electrical permanent magnetic bearing system essentially result from three facts: (1) the only bearing rotor components are nonlaminated ferromagnetic steel collars or cylinders; (2) all radial and axial forces are transmitted via radial gaps; and (3) large radial bearing gaps can be provided with minimum electric power consumption. The large gaps allow for effective encapsulation and shielding of the rotors at elevated or low temperatures, corrosive or ultra clean atmosphere or vacuum or high pressure environment. Two significant applications are described: (1) a magnetically suspended x ray rotary anode was operated under high vacuum conditions at 100 KV anode potential, 600 C temperature at the rotor collars and speed 18000 rpm with 13 mm radial bearing gap; and (2) an improved Czochralski type crystal growth apparatus using the hot wall method for pulling GaAs single crystals of low dislocation density. Both crystal and crucible are carried and transported by magnetically suspended shafts inside a hermetically sealed housing at 800 C shaft and wall temperature. The radial magnetic bearing gap measures 24 mm.

Boden, Karl↗

Transition of the Laminar Boundary Layer on a Delta Wing with 74 degree Sweep in Free Flight at Mach Numbers from 2.8 to 5.3

The tests were conducted at Mach numbers from 2.8 to 5.3, with model surface temperatures small compared to boundary-layer recovery temperature. The effects of Mach number, temperature ratio, unit Reynolds number, leading-edge diameter, and angle of attack were investigated in an exploratory fashion. The effect of heat-transfer condition (i.e., wall temperature to total temperature ratio) and Mach number can not be separated explicitly in free-flight tests. However, the data of the present report, as well as those of NACA TN 3473, were found to be more consistent when plotted versus temperature ratio. Decreasing temperature ratio increased the transition Reynolds number. The effect of unit Reynolds number was small as was the effect of leading-edge diameter within the range tested. At small values of angle of attack, transition moved forward on the windward surface and rearward on the leeward surface. This trend was reversed at high angles of attack (6 deg to 18 deg). Possible reasons for this are the reduction of crossflow on the windward side and the influence of the lifting vortices on the leeward surface. When the transition results on the 740 delta wing were compared to data at similar test conditions for an unswept leading edge, the results bore out the results of earlier research at nearly zero heat transfer; namely, sweep causes a large reduction in the transition Reynolds number.

Chapman, Gary T.↗

Effect of surface cooling and roughness on transition for the Shuttle Orbiter

An analysis of roughness-induced boundary-layer transition examines the sensitivity of the Orbiter boundary-layer transition criteria to surface cooling, to surface roughness, and to the assumed flow-field model. The experimental data were obtained using a 0.0175-scale Orbiter with surface roughness represented by misaligned heat-shield tiles for surface temperatures from 0.12 stagnation temperature (a value typical of entry conditions) to 0.42 stagnation temperature (a value typical of continuous-flow wind-tunnels). Tile misalignment had only a slight effect on the heat transfer and on the trasition locations for wall temperature = 0.42 stagnation temperature. Cooling the boundary layer caused the tile-induced disturbances to increase significantly, promoting premature transition. Correlation of the effects of the misalignment height and of surface cooling in promoting transition are presented and predictions are made for typical Orbiter entry conditions.

Bertin, J. J.↗

Direct simulations of wall-bounded compressible turbulence

A study has been initiated on the effects of compressibility (Mach number) on turbulent boundary layers. An understanding of both qualitative (turbulence structures, physical processes) and quantitative (turbulence statistics) effects are desired. This understanding should lead to better turbulence models for applications involving supersonic wall-bounded flows. Direct numerical simulations of an idealized problem will be used to accomplish these objectives. Among several possibilities we chose plane Couette flow with constant-temperature walls as the first problem to be studied. The lack of mean streamwise pressure gradient plus isothermal walls implies that both horizontal directions can be assumed to be homogeneous and that the flow can reach a statistically steady state. Together, these features greatly simplify the calculations and analyses of the results. To date, an algorithm has been developed and implemented (but not yet fully tested) for the accurate solution of the Navier-Stokes equations with the assumptions noted above.

Buell, J. C.↗

Supersonic flow calculation using a Reynolds-stress and an eddy thermal diffusivity turbulence model

A second-order model for the velocity field and a two-equation model for the temperature field are used to calculate supersonic boundary layers assuming negligible real gas effects. The modeled equations are formulated on the basis of an incompressible assumption and then extended to supersonic flows by invoking Morkovin's hypothesis, which proposes that compressibility effects are completely accounted for by mean density variations alone. In order to calculate the near-wall flow accurately, correction functions are proposed to render the modeled equations asymptotically consistent with the behavior of the exact equations near a wall and, at the same time, display the proper dependence on the molecular Prandtl number. Thus formulated, the near-wall second order turbulence model for heat transfer is applicable to supersonic flows with different Prandtl numbers. The model is validated against flows with different Prandtl numbers and supersonic flows with free-stream Mach numbers as high as 10 and wall temperature ratios as low as 0.3. Among the flow cases considered, the momentum thickness Reynolds number varies from approximately 4,000 to approximately 21,000. Good correlation with measurements of mean velocity, temperature, and its variance is obtained. Discernible improvements in the law-of-the-wall are observed, especially in the range where the big-law applies.

Sommer, T. P.↗

Heat transfer in rotating serpentine passages with trips skewed to the flow

Experiments were conducted to determine the effects of buoyancy and Coriolis forces on heat transfer in turbine blade internal coolant passages. The experiments were conducted with a large scale, multi-pass heat transfer model with both radially inward and outward flow. An analysis of the governing flow equations showed that four parameters influence the heat transfer in rotating passages: coolant-to-wall temperature, rotation number, Reynolds number, and radius-to-passage hydraulic diameter ratio. Results were correlated and compared to previous results from similar stationary and rotating models with smooth walls and with trip strips normal to the flow direction. It was concluded that (1) both Coriolis and buoyancy must be considered in turbine blade cooling designs with trip strips, (2) the effects of rotation are markedly different depending upon the flow direction, and (3) the heat transfer with skewed trip strips is less sensitive to buoyancy than the heat transfer models with either smooth or normal trips. Therefore, skewed trip strips rather than normal trip strips are recommended and geometry-specific tests are required for accurate design.

Johnson, B. V.↗

Thermophysical Properties of Te-based II-VI Semiconductors: Reduced Algorithms for Thermal Diffusivity Determination

This paper presents methodologies for measuring the thermal diffusivity using the difference between temperatures measured at two, essentially independent, locations. A heat pulse is applied for an arbitrary time to one region of the sample; either the inner core or the outer wall. Temperature changes are then monitored versus time. The thermal diffusivity is calculated from the temperature difference versus time. No initial conditions are used directly in the final results.

Banish, R. Michael↗

Calculation of eddy viscosity in a compressible turbulent boundary layer with mass injection and chemical reaction, volume 2

As described in Vol. 1, the eddy viscosity is calculated through the turbulent kinetic energy, in order to include the history of the flow and the effect of chemical reaction on boundary layer characteristics. Calculations can be performed for two different cooling concepts; that is, transpiration and regeneratively cooled wall cases. For the regenerative cooling option, coolant and gas side wall temperature and coolant bulk temperature in a rocket engine can be computed along the nozzle axis. Thus, this computer program is useful in designing coolant flow rate and cooling tube geometry, including the tube wall thickness as well as in predicting the effects of boundary layers along the gas side wall on thrust performances.

Omori, S.↗

Flow resolution and domain of influence in rarefied hypersonic blunt-body flows

The study assesses the effects of the upstream domain size and grid resolution upon flow properties and body aerodynamics computed for rarefied flows over cold blunt bodies with a direct simulation Monte Carlo (DSMC) particle method. Empirical correlations are suggested for aerodynamic coefficients for two-dimensional flows past a perpendicular flat plate. Free-stream parameters which were varied in the study include the Mach number, Knudsen number, surface temperature, and intermolecular potential. Insufficient grid resolution leads to overprediction of aerodynamic heating and forces in the DSMC method. Solution accuracy correlates well with the Reynolds number defined at the wall temperature and the stagnation mean free path relative to the cell dimension. Insufficient upstream domain size in the DSMC method leads to overprediction of heating and drag. Errors in aerodynamic coefficients correlate well with the distance ahead of the body where flow temperature reaches half of its peak value. Simulation of a hard-sphere gas is more sensitive to grid resolution, while simulation of a Maxwell gas is more sensitive to upstream domain size.

Haas, Brian L.↗

A laboratory model of a hydrogen/oxygen engine for combustion and nozzle studies

A small laboratory diagnostic thruster was developed in order to evaluate approaches for the use of temperature and pressure sensors for the investigation of low thrust rocket flowfields. Tests were performed at chamber pressures of about 255 kPa, 370 kPa, and 500 kPa with oxidizer/fuel mixture ratios between 4.0 and 8.0. Two gaseous hydrogen/gaseous oxygen injector designs were tested with 60 and 75 fuel film cooling. The results of hot-wire tests showed the thruster and instrumentation designs to be effective. Azimuthal temperature distributions were found to be a function of operating conditions and hardware configuration. Results indicated that small differences in injector design can result in dramatically different thruster performance and wall temperature behavior. However, the importance of these injector effects may be decreased by operating at a high fuel film cooling rate.

Morren, Sybil H.↗

Heat transfer characteristics for jet array impingement with initial crossflow

Two-dimensional arrays of circular air jets impinging on a heat transfer surface parallel to the jet orifice plate are considered. The jet flow, after impingement, is constrained to exit in a single direction along the channel formed by the jet orifice plate and the heat transfer surface. In addition to the crossflow which originates from the jets following impingement, an initial crossflow is present which approaches the array through an upstream extension of the channel. The temperature of the initial crossflow air may differ from the jet air temperature. The configurations considered are intended to model the impingement cooled midchord region of gas turbine airfoils in cases where an initial crossflow is also present. Nusselt numbers and dimensionless adiabatic wall temperatures resolved to one streamwise jet hole spacing were experimentally determined for ratios of the initial crossflow rate to the total jet flow rate ranging from zero to unity. These are presented and discussed relative to the flow and geometric parameters.

Florschuetz, L. W.↗

CFD Validation of a Methanation Reactor With Cooling Jacket Used in an ISRU Propellant Production System

A digital model of an OxEon Energy methanation reactor (with a cooling jacket) planned for use in a NASA designed In-Situ Resource Utilization (ISRU) propellant production system was developed by the UTEP Aerospace Center using STAR-CCM+ software, a Siemens Computational Fluid Dynamics (CFD) package. The reactor digital model created includes two primary components: (i) a cooling jacket that maintains the required reactor chamber surface temperature and (ii) a reactor core chamber where the exothermic methanation reactions occur. The StarCCM+ digital model has two objectives: (i) maintain the surface temperature of the reactor below a set value so that the extra heat accumulation does not melt or crack the chamber, and (ii) produce the desired amount of methane (CH4) according to test cases completed by OxEon Energy for NASA JSC. The computational digital model was validated with the test data enabling the cooling jacket scale to be predicted based on the reactor's operating temperature. The StarCCM+ simulation of the digital model shows a good agreement with the cooling jacket performance and the CH4 production. One test case for the cooling jacket maintained the reactor wall temperature around 310 °C was validated and the reactor produced 185 g/hr CH 4 .

ISRU↗

Heat transfer and boundary layer in conical nozzles

A review of a comprehensive experimental investigation of the heat transfer and boundary layer in 30 deg to 15 deg and 60 deg to 15 deg conical nozzles is presented. The experiments were conducted with air at a stagnation temperature of 539 K (970 R) and throat Reynolds numbers based on a diameter ranging from 6 x 10 to the 5th power to 5 x 10 to the 6th power. Nozzle wall surface finish was varied from a smooth machine finish to a 826 x 10 to the minus 6th power cm (325 x 10 to the minus 6th in.) rms sandblasted finish. Measured heat transfer and wall temperatures are tabulated.

Boldman, D. R.↗