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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18

All sources NASA NTRS DOE OSTI

NASA NTRS1980

Energy Efficient High-Pressure Turbine Leakage Technology Report

The leakage test program was one of such supporting technology programs structured to provide guidance to the Energy Efficient Engine High Pressure Turbine Component Design Effort. Leakage reduction techniques were identified and evaluated. Test models were used to simulate component leak paths and to evaluate leakage reduction techniques. These models simulated the blade/disk attachment, the vane inner platform attachment, and the vane outer platform attachment combined with the blade outer airseal. Disk blade attachment testing indicated that leakage in this area could be reduced to very low levels by paying careful attention to the tolerances along the contact surface between the blade vibration damper and the blade platform contact surface. The aim of feather seal testing was to achieve a goal for an effective leakage gap of one mil (.001 inch) per inch of feather seal length. Results indicated that effective gaps even below the goal level were achievable by (1) maintaining close tolerances between feather seals and their slots to minimize end gaps and limit seal rotation, (2) avoiding feather seal overlap, and (3) minimizing feather seal intersections. W seals were shown to be effective leakage control devices. Wire rope, in its present state of development, was shown not to be an effective sealing concept for application to the component design.

Gardner, W. B.↗

NASA NTRS1983

Advanced rotary engines

The broad objectives of this paper are the following: (1) to summarize the Curtiss-Wright design, development and field testing background in the area of rotary aircraft engines; (2) to briefly summarize past activity and update development work in the area of stratified charge rotary combustion engines; and (3) to discuss the development of a high-performance direct injected unthrottled stratified charge rotary combustion aircraft engine. Efficiency improvements through turbocharging are also discussed.

Jones, C.↗

NASA NTRS1983

NASA technology program for future civil air transports

An assessment is undertaken of the development status of technology, applicable to future civil air transport design, which is currently undergoing conceptual study or testing at NASA facilities. The NASA civil air transport effort emphasizes advanced aerodynamic computational capabilities, fuel-efficient engines, advanced turboprops, composite primary structure materials, advanced aerodynamic concepts in boundary layer laminarization and aircraft configuration, refined control, guidance and flight management systems, and the integration of all these design elements into optimal systems. Attention is given to such novel transport aircraft design concepts as forward swept wings, twin fuselages, sandwich composite structures, and swept blade propfans.

Wright, H. T.↗

NASA NTRS1983

The aerodynamic design and performance of the General Electric/NASA EEE fan

The aerodynamic design and test results of the fan and quarter-stage component for the GE/NASA Energy Efficient Engine (EEE) are presented. The fan is a high bypass ratio, single-stage design having 32 part-span shrouded rotor blades, coupled with a unique quarter-stage arrangement that provides additional core-stream pressure ratio and particle separation. The fan produces a bypass pressure ratio of 1.65 at the exit of the low aspect ratio vane/frame and a core-stream pressure ratio of 1.67 at the entrance to the core frame struts. The full-scale fan vehicle was instrumented, assembled and tested as a component in November 1981. Performance mapping was conducted over a range of speeds and bypass ratios using individually-controlled bypass and core-stream discharge valves. The fan bypass and core-stream test data showed excellent results, with the fan exceeding all performance goals at the important engine operating conditions.

Sullivan, T. J.↗

NASA NTRS1986

Plasma-Sprayed Coatings on Porous Surfaces

Need for combining benefits of duplex thermal-barrier coatings with film cooling on gas-turbine vanes and blades stimulated development of improved method for plasma spraying these coatings. Method reduces blocking of holes by plasma-sprayed material and at same time reduces base-metal oxidation during coating operation. Features provide potential for increased engine efficiency and power, reduced fuel consumption, use of less costly materials or construction procedures, and extended life and durability.

Leibert, C. H.↗

NASA NTRS1984

The design of sport and touring aircraft

General considerations concerning the design of a new aircraft are discussed, taking into account the objective to develop an aircraft can satisfy economically a certain spectrum of tasks. Requirements related to the design of sport and touring aircraft included in the past mainly a high cruising speed and short take-off and landing runs. Additional requirements for new aircraft are now low fuel consumption and optimal efficiency. A computer program for the computation of flight performance makes it possible to vary automatically a number of parameters, such as flight altitude, wing area, and wing span. The appropriate design characteristics are to a large extent determined by the selection of the flight altitude. Three different wing profiles are compared. Potential improvements with respect to the performance of the aircraft and its efficiency are related to the use of fiber composites, the employment of better propeller profiles, more efficient engines, and the utilization of suitable instrumentation for optimal flight conduction.

Eppler, R.↗

NASA NTRS1985

Oxidizing seal for a turbine tip gas path

The sealing of the gas path in a gas turbine engine at the blade tips is improved by maintaining a minimum clearance between the rotor blade tips and the gas path seal. This is accomplished by taking advantage of an increase in volume during controlled oxidation of certain intermetallic compounds which have high melting points. The increase in volume closes the clearance subsequent to a rub between the blades and the seal. Thus, these compounds re-form the tip seal surface to assure continued engine efficiency.

Cawley, J. D.↗

NASA NTRS1986

Welding and Brazing Silicon Carbide

Hot isostatic pressing and conventional furnace brazing effective under right conditions. Study performed showed feasibility of welding SiC using several welding and brazing techniques. Use of SiC improves engine efficiency by allowing increase in operating temperature. SiC successfully hot-pressure-welded at 3,550 degrees F (1,950 degrees C) in argon. Refinements of solid-state welding and brazing procedures used sufficient for some specific industrial applications.

Moore, T. J.↗

NASA NTRS1986

Aerodynamic performance of an annular flat plate airfoil cascade with nonuniform inlet velocity

The demand for increased gas turbine engine efficiency with minimum weight is leading to more complex blading designs, in which viscous and three-dimensional effects are significant. As a result, design procedures based on first principle, experimentally verified, three-dimensional aerodynamic analyses are required. This paper describes a series of experiments performed in a large-scale, subsonic, annular cascade facility specifically designed to provide three-dimensional aerodynamic data suitable for code verification. In particular, the effect of inlet velocity profile on the overall three-dimensional performance of a classical flat plate airfoil cascade is investigated over a range of incidence angles including those resulting in airfoil surface flow separation. All of the data are analyzed and correlated with appropriate nonseparated flow predictions.

Buffum, D.↗

NASA NTRS1984

Introduction to life modeling of thermal barrier coatings

Thermal barrier coatings may be applied to air-cooled turbine section airfoils to insulate such components from hot gases in the engine. The coatings, which typically consist of about 0.01 to 0.04 cm of zirconia-yttria ceramic over about 0.01 cm of NiCrAlY or NiCrAlZr alloy bond coat, allow increased gas temperatures or reduced cooling air flows. This, in turn, leads to marked improvements in engine efficiency and performance. However, certain risks are associated with designing for maximum benefits, and eventually a point is reached where coating loss would immediately jeopardize the underlying component. Therefore, designers must be able to accurately predict the life of a given bill-of-material coating in any particular design. The results of an in-house aeronautics, base research and technology program which is designed to provide the first steps towards developing mission-capable life-prediction models are outlined.

Miller, R. A.↗

NASA NTRS1986

Brayton cycle solarized advanced gas turbine

Described is the development of a Brayton Engine/Generator Set for solar thermal to electrical power conversion, authorized under DOE/NASA Contract DEN3-181. The objective was to design, fabricate, assemble, and test a small, hybrid, 20-kW Brayton-engine-powered generator set. The latter, called a power conversion assembly (PCA), is designed to operate with solar energy obtained from a parobolic dish concentrator, 11 meters in diameter, or with fossil energy supplied by burning fuels in a combustor, or by a combination of both (hybrid model). The CPA consists of the Brayton cycle engine, a solar collector, a belt-driven 20-kW generator, and the necessary control systems for automatic operation in solar-only, fuel-only, and hybrid modes to supply electrical power to a utility grid. The original configuration of the generator set used the GTEC Model GTP36-51 gas turbine engine for the PCA prime mover. However, subsequent development of the GTEC Model AGT101 led to its selection as the powersource for the PCA. Performance characteristics of the latter, thermally coupled to a solar collector for operation in the solar mode, are presented. The PCA was successfully demonstrated in the fuel-only mode at the GTEC Phoenix, Arizona, facilities prior to its shipment to Sandia National Laboratory in Albuquerque, New Mexico, for installation and testing on a test bed concentractor (parabolic dish). Considerations relative to Brayton-engine development using the all-ceramic AGT101 when it becomes available, which would satisfy the DOE heat engine efficiency goal of 35 to 41 percent, are also discussed in the report.

Source record↗

NASA NTRS1988

Fracture technology for brittle materials

Ceramics materials have the potential for use in high-temperature, fuel-efficient engines. However, because these materials are brittle, their fracture characteristics must be well documented prior to their application. Thus Lewis is working to understand the fracture and strength properties of brittle ceramic and ceramic matrix materials. An understanding of fracture properties aids both designers who are attempting to design high-temperature structures and materials scientists who seek to design more temperature-resistant materials. Both analytical and experimental approaches to fracture analysis are being taken. Methods for testing fracture toughness, crack growth resistance, and strength are being developed. The failure mechanisms at both room and elevated temperatures are also being investigated. Such investigations aid materials scientists in developing better high-temperature materials. Of concern is the anisotropy of ceramic materials and the experimental verification of ceramic design codes that will allow brittle material behavior to be accurately predicted at high temperature.

Salem, Jonathan A.↗

NASA NTRS1988

Thermal stress minimized, two component, turbine shroud seal

In a turbine machine, a two-component shroud seal which maximizes insulation and sealing around the rotating turbine blades, and is made by independently fabricating each of the two components then joining them together, is disclosed. The two components may be joined together at room temperature. The resulting shroud seal provides greater engine efficiency and thrust.

Handschuh, Robert F.↗

NASA NTRS1988

Conceptual analysis of a lunar base transportation system

A systems analysis and assessment has been conducted on the transportation requirements to support a Phase II lunar base mission. It is noted that the development of such a base will require 3-4 million lbm. total weight in LEO over the course of some 20-30 launches of a 150,00 lbm leavy-lift launch vehicle. The results indicate that the optimum transportation system would be a one-stage, aerobraked, reusable vehicle with the highest engine efficiency attainable. Furthermore, the use of lunar oxygen is advised.

Hoy, Trevor D.↗

NASA NTRS1987

Materials for engine applications above 3000 deg F: An overview

Materials for future generations of aeropropulsion systems will be required to perform at ever-increasing temperatures and have properties superior to the current state of the art. Improved engine efficiency can reduce specific fuel consumption and thus increase range and reduce operating costs. The ultimate payoff gain is expected to come when materials are developed which can perform without cooling at gas temperatures to 2200 C (4000 F). An overview is presented of materials for applications above 1650 C (3000 F), some pertinent physical property data, and the rationale used: (1) to arrive at recommendations of material systems that qualify for further investigation, and (2) to develop a proposed plan of research. From an analysis of available thermochemical data it was included that such materials systems must be composed of oxide ceramics. The required structural integrity will be achieved by developing these materials into fiber-reinforced ceramic composites.

Shaw, Nancy J.↗

NASA NTRS1990

Volatile-bearing phases in carbonaceous chondrites: Compositions, modal abundance, and reaction kinetics

The spectral and density characteristics of Phobos and Deimos (the two small natural satellites of Mars) strongly suggest that a significant fraction of the near-earth asteroids are made of carbonaceous chondrites, which are rich in volatile components and, thus, could serve as potential resources for propellants and life supporting systems in future planetary missions. However, in order to develop energy efficient engineering designs for the extraction of volatiles, knowledge of the nature and modal abundance of the minerals in which the volatiles are structurally bound and appropriate kinetic data on the rates of the devolatilization reactions is required. Theoretical calculations to predict the modal abundances and compositions of the major volatile-bearing and other mineral phases that could develop in the bulk compositions of C1 and C2 classes (the most volatile rich classes among the carbonaceous chondrites) were performed as functions of pressure and temperature. The rates of dehydration of talc at 585, 600, 637, and 670 C at P(total) = 1 bar were determine for the reaction: Talc = 3 enstatite + quartz + water. A scanning electron microscopic study was conducted to see if the relative abundance of phases can be determined on the basis of the spectral identification and x ray mapping. The results of this study and the other studies within the project are discussed.

Ganguly, Jibamitra↗

NASA NTRS1990

Materials for a Stirling engine heater head

Work done on the 25-kW advanced Stirling conversion system (ASCS) terrestrial solar program in establishing criteria and selecting materials for the engine heater head and heater tubes is described. Various mechanisms contributing to incompatibility between materials are identified and discussed. Large thermal gradients, coupled with requirements for long life (60,000 h at temperature) and a large number of heatup and cooldown cycles (20,000) drive the design from a structural standpoint. The pressurized cylinder is checked for creep rupture, localized yielding, reverse plasticity, creep and fatigue damage, and creep ratcheting, in addition to the basic requirements for bust and proof pressure. In general, creep rupture and creep and fatigue interaction are the dominant factors in the design. A wide range of materials for the heater head and tubes was evaluated. Factors involved in the assessment were strength and effect on engine efficiency, reliability, and cost. A preliminary selection of Inconel 713LC for the heater head is based on acceptable structural properties but driven mainly by low cost. The criteria for failure, the structural analysis, and the material characteristics with basis for selection are discussed.

Noble, J. E.↗

NASA NTRS1991

High-speed rotorcraft propulsion

Recently completed high-speed rotorcraft design studies for NASA provide the basis to assess technology needs for the development of these aircraft. Preliminary analysis of several concepts possessing helicopter-like hover characteristics and cruise capabilities in the 450 knot regime, led to the selection of two concepts for further study. The concepts selected included the Rotor/Wing and the Tilt Wing. The two unique concepts use turbofan and turboshaft engines respectively. Designs, based on current technology for each, established a baseline configuration from which technology trade studies could be conducted. Propulsion technology goals from the IHPTET program established the advanced technolgy year. Due to high-speed requirements, each concept possesses its own unique propulsion challenges. Trade studies indicate that achieving th IHPTET Phase III goals significantly improves the effectiveness of both concepts. Increased engine efficiency is particularly important to VTOL aircraft by reducing gross weight.

Rutherford, John W.↗